Ukubumba Inaliti Kabini kwiSwitshi yokuQala iMoto

IIMBONAKALO

• Ukubumba Inaliti Kabini kwiSwitshi yokuQala iMoto
  

  Inkqubo yokubumba inaliti enemibala emibini:

  Inkqubo yokubumba ngenaliti enemibala emibini isebenzisa imibala emibini eyahlukeneyo yezinto zeplastiki ngexesha lenkqubo yokubumba ngenaliti. Imibala emibini yeplastiki ifakwe ngokutshintshiselana kwi-mold ngomatshini wokubumba ngenaliti, ngaloo ndlela yenza isiphumo semibala emibini.

  Amanyathelo aphambili enkqubo yokubumba ngenaliti enemibala emibini aquka:

  Lungisa ii-pellets zeplastiki: Lungisa ii-pellets zeplastiki ezinemibala emibini eyahlukeneyo ngokwahlukeneyo.

  Yila isikhunta: Ngokweemfuno zoyilo lwemveliso, yila isikhunta esifanelekileyo kwi-injection molding enemibala emibini, kuquka amagumbi amabini e-injection molding kunye ne-turntable okanye i-rotation mechanism.

  Ukubumba ngenaliti: Faka amasuntswana amabini eplastiki anemibala eyahlukeneyo kwiihopper ezimbini zomatshini wokubumba ngenaliti, uze emva koko iplastiki inyibilikiswe ngumatshini wokubumba ngenaliti ize ifakwe kwisikhunta. Ngexesha lenkqubo yokubumba ngenaliti, umatshini wokubumba ngenaliti ufake imibala emibini yeplastiki ngokutshintshana ukuze wenze isiphumo semibala emibini.

  Ukupholisa nokuqinisa: Emva kokuba inaliti yeplastiki igqityiwe, isikhunta siya kuqhubeka sipholile kwaye siqine kangangexesha elithile.

  Khupha imveliso: Okokugqibela, vula isikhunta uze ukhuphe iqhosha lokuqalisa imoto elinemibala emibini.

• Inkcazelo yoMngundo
  Izixhobo zeMveliso:	I-ABS/PC Irabha ethambileyo: TPR
  Izinto zoMgquba:	S136ESR
  Inani leeCavities:	2+2
  Indlela Yokondla Ngeglu:	Umgijimi oshushu
  Indlela Yokupholisa:	Ukupholisa amanzi
  Umjikelo Wokubumba	16.5s

  
  
  

• I-Double Shot mold yokuhlaziya ukuhamba kweMoto yokuTshintsha iMoto kunye noyilo lweMold

  Uhlalutyo lokuhamba kwesikhunta sesikhunta esinemibala emibini seswitshi yokuqalisa imoto (iqhosha) kunye noyilo lwesikhunta seqhosha lokuqala nelokumisa esineqhosha elinye:

  Uhlalutyo lokuhamba komngundo:

  a. Qokelela ulwazi olufanelekileyo malunga neswitshi yokuqalisa imoto (iqhosha), kuquka ubungakanani, imilo, izinto ezisetyenziswayo, njl.njl.

  b. Sebenzisa isoftware yohlalutyo lokuhamba komngundo ukungenisa imodeli yeCAD yeswitshi yokuqalisa imoto (iqhosha), kwaye usete iiparameter zenkqubo yokubumba umngundo, ezifana nesantya sokujova, ubushushu, uxinzelelo, njl.

  c. Yenza uhlalutyo lokuhamba komngundo ukuze kulinganiswe ukuhamba komngundo, ukuzaliswa, ukupholisa kunye nezinye iinkqubo ngexesha lenkqubo yokubumba ngenaliti ukuze kuvavanywe ukusebenza kokuzaliswa kweswitshi yokuqalisa (iqhosha), amaqamza, iishothi ezimfutshane kunye nezinye iziphene, kwaye ulungiselele iiparameter zenkqubo yokubumba ngenaliti.

  Uyilo lwesikhunta seqhosha lokuqala nelokumisa iqhosha elinye:

  a. Ngokusekelwe kwiziphumo zohlalutyo lokuhamba kwesikhunta, misela isakhiwo kunye nobukhulu besikhunta seqhosha lokuqala nelokumisa esineqhosha elinye. Ukuqwalasela imo kunye neemfuno zeqhosha, yila isakhiwo sesikhunta esifanelekileyo, kubandakanya umngxuma wesikhunta, umongo wesikhunta, inkqubo yokususa, inkqubo yokupholisa, njl.

  b. Misela indlela esebenza ngayo inkqubo yokubumba inaliti enemibala emibini, kuquka ulandelelwano lwenaliti, indlela yokutshintsha umbala, njl.

  c. Yenza uyilo oluneenkcukacha lwesikhunta, kubandakanya iteknoloji yokucubungula iindawo zesikhunta, indlela yokuhlanganisa, uyilo lwendlela yokususa, njl.

  d. Sebenzisa isoftware ye-CAD kuyilo lwesikhunta kwaye uvelise iimodeli ezinemilinganiselo emithathu kunye nemizobo yobunjineli yesikhunta.

  Ngexesha lohlalutyo lokuhamba kwesikhunta kunye nenkqubo yoyilo lwesikhunta seqhosha lokuqala nelokumisa iqhosha elinye, kufuneka kuqatshelwe la manqaku alandelayo:

  Qinisekisa ukusebenza kokuzalisa kwamaqhosha: Ngokusebenzisa uhlalutyo lokuhamba komngundo, iiparameter zenkqubo yokubumba ngenaliti ziyaphuculwa ukuqinisekisa ukusebenza kokuzalisa kwamaqhosha kulungile kwaye kuthintelwe iziphene.

  Uyilo lwenkqubo yokupholisa: Yila inkqubo yokupholisa ngokufanelekileyo ukuqinisekisa isiphumo esihle sokupholisa ngexesha lenkqubo yokubumba ngenaliti kunye nokuphucula ukusebenza kakuhle kwemveliso kunye nomgangatho wemveliso.

  Uyilo lwenkqubo yokususa umbane: Ngokwemilo neemfuno zeqhosha, yila inkqubo yokususa umbane efanelekileyo ukuqinisekisa ukuba iqhosha linokususwa kakuhle kwaye kuthintelwe umonakalo kunye nokuguquka.

  Ulandelelwano lokubumba ngenaliti kunye nokutshintsha umbala: Chonga ukuhamba kwenkqubo yokubumba ngenaliti enemibala emibini, kubandakanya ulandelelwano lokubumba kunye nendlela yokutshintsha umbala, ukuqinisekisa isiphumo kunye nomgangatho wokubumba ngenaliti enemibala emibini.

  Uhlalutyo lokuhamba kwesikhunta se-mold yemibala emibini yeswitshi yokuqalisa imoto (iqhosha) kunye noyilo lwe-mold yeqhosha lokuqalisa elinobuqhophololo obunye, kuyimfuneko ukwenza uhlalutyo lokuhamba kwesikhunta, ukwenza ngcono iiparameter zenkqubo yokubumba ngenaliti, ukuyila isakhiwo kunye nobukhulu besikhunta obufanelekileyo, kunye nokumisela ukuhamba kwenkqubo yokubumba ngenaliti yemibala emibini. Yenza uyilo oluneenkcukacha lwesikhunta. Ngoyilo nolawulo olufanelekileyo, iiswitshi zokuqalisa imoto ezibunjiweyo ezinemibala emibini (amaqhosha) ezikumgangatho ophezulu zinokufunyanwa.
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• I-Double Shot mold ye-Car Start Switch yenkqubo yokuvelisa i-mold kunye nokukhethwa kwezinto zemveliso
  

  Ukulungiswa kwee-molds ezinemibala emibini zokutshintsha ii-automobile start switches (amaqhosha) kunye nokusetyenziswa kwe-TPR yerabha ethambileyo enemibala emibini ye-ABS/PC-coated:

  a. Ngokweemfuno zoyilo lwesikhunta esinemibala emibini, khetha iteknoloji yokucubungula efanelekileyo kunye nezixhobo, ezifana neziko lokugaya le-CNC, umatshini we-EDM, njl.

  b. Iinxalenye ze-mold ezicwangcisiweyo, kuquka i-mold cavity, i-mold core, inkqubo yokususa i-mold, inkqubo yokupholisa, njl. Qinisekisa ukuba ukuchaneka kokucubungula kunye nobukhulu kuhambelana neemfuno.

  c. Hlanganisa iindawo zesikhunta ukuqinisekisa ukulingana ngokuchanekileyo kunye nokulungiswa kweendawo kunye nokuqinisekisa uzinzo kunye nokuthembeka kwesikhunta.

  Ukusetyenziswa kwe-TPR ethambileyo egqunywe ngeplastiki enemibala emibini ye-ABS/PC:

  a. Izinto ze-TPR ezifakwe iplastiki ezimbini ezifakwe i-ABS/PC ezithambileyo ezifakwe iplastiki zidibanisa amandla kunye nokuqina kweplastiki ye-ABS/PC kunye nokuguquguquka kunye nokumelana nokuguguleka kwe-TPR elastomer, kwaye zifanelekile ukusetyenziswa kweeswitshi zokuqalisa imoto (amaqhosha).

  b. Izinto ze-TPR ezithambileyo ze-ABS/PC ezigqunywe ngeplastiki ezimbini zinokumelana okuhle kweekhemikhali kunye nokumelana nobushushu, kwaye zinokumelana nokukhukuliseka kwezinye izinto zeekhemikhali kunye nokusetyenziswa kwiindawo ezinobushushu obuphezulu.

  c. Izinto ze-TPR ezithambileyo ze-ABS/PC ezigqunywe ngeplastiki ezimbini zinobume obuhle bomphezulu kunye nokuchukumisa, kwaye zinokunika imvakalelo entle kunye nentuthuzelo.

  Kwiteknoloji yokucubungula isikhunta kunye nenkqubo yokusetyenziswa kwengubo ye-TPR yerabha ethambileyo ye-ABS/PC enemibala emibini, kufuneka kuqwalaselwe la manqaku alandelayo:

  Ukuchaneka kokucubungula kunye nolawulo lobungakanani: Qinisekisa ukuba ukuchaneka kokucubungula kunye nobukhulu beendawo zokubumba ziyahlangabezana neemfuno zokuqinisekisa umgangatho kunye nozinzo lokubumba ngenaliti.

  Unyango lomphezulu: Ngokweemfuno zeswitshi yokuqalisa imoto (iqhosha), yenza unyango olufanelekileyo lomphezulu, olufana nokusila, ukupolisha, njl.njl., ukuphucula umgangatho womphezulu kunye nokuthamba kweqhosha.

  Unyango lobushushu bezinto: Ngokweemfuno zezinto zokubumba, unyango olufanelekileyo lobushushu, olufana nokucima, ukufudumala, njl.njl., lwenziwa ukuphucula ubulukhuni kunye nokumelana nokuguguleka kwezinto.

  Ukugcinwa kunye nokugcinwa kwesikhunta: Gcina kwaye ugcine isikhunta rhoqo, kubandakanya ukucoca, ukuthambisa, ukulungisa, njl.njl., ukuze wandise ubomi benkonzo yesikhunta kwaye uqinisekise uzinzo lwemveliso.

  Izinto zokubumba ngenaliti: Khetha izinto zokubumba ngenaliti ezifanelekileyo ngokweemfuno zemveliso yeplastiki kunye nendawo esetyenziswa kuyo. Izinto zeplastiki eziqhelekileyo ziquka i-ABS,PP,PC,ABS/PC,PBT,PMMA,SAN,PA,PA66,PA6,POM,PET,PE,PVT,TPE,TPR,SILICONE,PEEK,PEI,PS,PES,PI,PPSU,PETG,PCTG,PFA,NBR,PTFE,PAEK,PAA,PEAA njl. Ngokweempawu neemfuno zemveliso, khetha izinto ezinobunzima obufanelekileyo, ukumelana nokuguguleka, ukumelana neekhemikhali kunye nezinye iimpawu.

  Ukukhetha izinto zomngundo:

  Ukukhethwa kwezinto zokubumba kufuneka kuthathelwe ingqalelo imo, ubungakanani kunye neemfuno zemveliso yeplastiki, kunye nobomi benkonzo kunye nomthamo wemveliso yokubumba. Izinto zokubumba eziqhelekileyo ziquka intsimbi yesixhobo, intsimbi engatyiwayo, 738、2738H 、718、718H 、NAK80、2083 、2316 、2344 、2083H 、2316H 、S136 、S136H 、S136-D 、HPM38 、M300 、S-STAR 、M333 、S196 njl., ezinobunzima obuphezulu kunye nokumelana nokuguguleka.

  Ukuze kucutshungulwe iimold ezinemibala emibini kwiiswitshi zokuqalisa imoto (amaqhosha) kunye nokusetyenziswa kwe-TPR yerabha ethambileyo ye-ABS/PC enemibala emibini, kuyimfuneko ukukhetha iteknoloji yokucubungula efanelekileyo kunye nezixhobo ukuqinisekisa ukuchaneka kokucubungula kunye nolawulo olunemilinganiselo. Ngokuphathelele ukusetyenziswa kwe-TPR yerabha ethambileyo ye-ABS/PC enemibala emibini, ngokweemfuno zoyilo kunye nendawo yokusetyenziswa kweswitshi yokuqalisa imoto (iqhosha), kukhethwe iphakheji ye-ABS/PC enemibala emibini eneempawu ezilungileyo zoomatshini, ukumelana nokuguguleka kunye nokumelana neekhemikhali. Izinto ze-TPR ezithambileyo. Ngobuchwepheshe bokucubungula obufanelekileyo kunye nokukhethwa kwezinto, iiswitshi zokuqalisa imoto ezibunjiweyo ezinemibala emibini (amaqhosha) ezikumgangatho ophezulu zinokufezekiswa.
  

• Imveliso enkulu kunye nolawulo loMgangatho we-Double Shot mold ye-Car Start Switch

  Iswitshi yokuqalisa imoto (iqhosha) imveliso yobuninzi be-injection ye-mold yemibala emibini kunye nesicelo sokukhetha izinto

  Iswitshi yokuqalisa imoto (iqhosha) yenye yezona zinto zibalulekileyo ezisebenzayo emotweni. Umgangatho wayo kunye nokusebenza kwayo kunxulumene ngokuthe ngqo nokhuseleko kunye namava okusetyenziswa kwemoto. Xa kusenziwa imveliso enkulu ye-mold injection molding yemibala emibini kwiiswitshi zokuqalisa imoto (amaqhosha), kufuneka kuqwalaselwe ezi zinto zilandelayo: ukulungiswa kwenkqubo, uyilo lwe-mold, ukukhethwa kwezinto, ukusebenza kakuhle kwemveliso, ulawulo lweendleko kunye nokuqinisekiswa komgangatho.

  Okokuqala, ukwenziwa ngcono kwenkqubo yeyona nto ibalulekileyo ekuqinisekiseni umgangatho wokubumba ngenaliti kwiiswitshi zokuqalisa iimoto (amaqhosha). Ngokusebenzisa uhlalutyo lokuhamba kwesikhunta kunye nokuqinisekiswa kwemveliso yokwenyani, iiparameter zenkqubo yokubumba ngenaliti, kubandakanya isantya sokubumba, ubushushu, uxinzelelo, njl.njl., zilungiselelwe ukuqinisekisa ukusebenza kokuzalisa kunye nokuzinza komgangatho wamaqhosha. Kwangaxeshanye, inkqubo yokupholisa kufuneka iyilwe ngokwengqiqo ukuqinisekisa isiphumo esihle sokuphola ngexesha lenkqubo yokubumba ngenaliti kunye nokuphucula ukusebenza kakuhle kwemveliso kunye nomgangatho wemveliso.

  Okwesibini, uyilo lwesikhunta lubalulekile ekufezekiseni ukubumba ngenaliti enemibala emibini. Ngokusekelwe kwiziphumo zohlalutyo lokuhamba kwesikhunta, misela isakhiwo kunye nobukhulu besikhunta enemibala emibini. Ukuqwalasela imilo kunye neemfuno zeqhosha, yila isakhiwo sesikhunta esifanelekileyo, kubandakanya umngxuma wesikhunta, umongo wesikhunta, inkqubo yokususa, inkqubo yokupholisa, njl. Chonga ukuhamba kwenkqubo yokubumba ngenaliti enemibala emibini, kubandakanya ulandelelwano lwenaliti kunye nendlela yokutshintsha umbala, ukuqinisekisa isiphumo kunye nomgangatho wokubumba ngenaliti enemibala emibini.

  Ukukhethwa kwezinto zexabiso lenye into ebalulekileyo ekufuneka iqwalaselwe. Kwimilo ye-injection yemibala emibini yeeswitshi zokuqalisa iimoto (amaqhosha), ukhetho lwezinto zexabiso ezisetyenziswa kakhulu yi-ABS/PC evalwe nge-TPR. Ezi zinto zidibanisa amandla kunye nokuqina kweplastiki ye-ABS/PC kunye nokuguquguquka kunye nokumelana nokuguguleka kwe-TPR elastomer, okubangela amandla aphezulu, ukuqina kunye nokumelana nempembelelo. Ukongeza, izinto ze-TPR ezivalwe nge-ABS/PC nazo zinokuxhathisa kakuhle iikhemikhali kunye nokumelana nobushushu, kwaye zinokuxhathisa ukukhukuliseka kwezinye izinto zeekhemikhali kunye nokusetyenziswa kwiindawo ezinobushushu obuphezulu. Kwangaxeshanye, ikwanayo nembonakalo entle kunye nokuchukumisa komphezulu, inika imvakalelo entle kunye nentuthuzelo.

  Xa kusenziwa imveliso enkulu yokubumba ngenaliti enemibala emibini kwiiswitshi zokuqalisa iimoto (amaqhosha), kuyimfuneko ukuqaphela ukusebenza kakuhle kwemveliso kunye nolawulo lweendleko. Ngokusebenzisa imveliso ezenzekelayo, kusetyenziswa oomatshini bokubumba ngenaliti abazenzekelayo kunye neenkqubo zerobhothi, imveliso ezenzekelayo iyafezekiswa, ukusebenza kakuhle kwemveliso kuyaphucuka kwaye iindleko zabasebenzi ziyancitshiswa. Kwangaxeshanye, cwangcisa izicwangciso zemveliso kunye neeshedyuli, ulungise iinkqubo zemveliso, unciphise ixesha lokungasebenzi kwemveliso, kwaye uphucule ukusebenza kakuhle kwemveliso. Ngokuphathelele ulawulo lweendleko zezinto, khetha izixhobo ezifanelekileyo zokubumba ngenaliti kwaye wenze ulawulo lokuthengwa kunye nolwempahla ngokusekelwe kwiimfuno zokwenyani ukulawula iindleko zezinto.

  Okokugqibela, ukuqinisekiswa komgangatho yinxalenye ebalulekileyo yokuqinisekisa umgangatho wokubumba inaliti yokuqalisa imoto (iqhosha). Misela inkqubo epheleleyo yokulawula umgangatho, kubandakanya ukuhlolwa komgangatho, ulawulo lwenkqubo kunye nokucutshungulwa kwemveliso okuneziphene, ukuqinisekisa ukuba iimveliso ziyahlangabezana nemigangatho yomgangatho. Hlola kwaye uvavanye amaqhosha aqunyiweyo ngenaliti, kubandakanya umgangatho wembonakalo, ukuchaneka kobukhulu, ukuhambelana kombala, njl.njl., ukuqinisekisa umgangatho wemveliso kunye nokuhambelana. Vavanya rhoqo kwaye uhlalutye inkqubo yemveliso ukuze ufumane amathuba okuphucula, uphucule iinkqubo zemveliso kunye neenkqubo, kwaye uphucule umgangatho wemveliso kunye nokusebenza kakuhle kwemveliso.

  Ngamafutshane, ukusetyenziswa kwemveliso yobuninzi kunye nokukhethwa kwezinto zokubumba i-mold yemibala emibini kwiiswitshi zokuqala iimoto (amaqhosha) kufuneka kuqwalaselwe ukwenziwa ngcono kwenkqubo, uyilo lwe-mold, ukukhethwa kwezinto, ukusebenza kakuhle kwemveliso, ulawulo lweendleko kunye nokuqinisekiswa komgangatho. Ngokusebenzisa inkqubo efanelekileyo kunye noyilo lwe-mold, ukukhetha izixhobo ezifanelekileyo, ukuphucula ukusebenza kakuhle kwemveliso kunye nolawulo lweendleko, ukuseka inkqubo yolawulo lomgangatho kunye nophuculo oluqhubekayo, imveliso yobunzima obuphezulu nobusebenzayo beeswitshi zokuqala iimoto (amaqhosha) inokufezekiswa.