Umvelisi wee-High-Current Crown Contacts kunye neeTorsion Springs ze-16A32A Charging Guns

Umvelisi wee-High-Current Crown Contacts kunye neeTorsion Springs ze-16A32A Charging Guns

 

I-Ansix I-Tech iqhuba iziseko zokutshaja ze-EV zesizukulwana esilandelayo ezinee-Crown Contacts ezikhethekileyo ezisebenza ngokuphezulu kunye neTorsion Springs

 

Kwindawo eguquka ngokukhawuleza yeziseko zophuhliso zezithuthi zombane (EV), ukuthembeka kwendlela yokutshaja kuhlala yeyona nto ibalulekileyo yokusilela—nempumelelo. Njengoko ishishini litshintshela kubuninzi bamandla aphezulu kunye nemithetho yokhuseleko enzima, ingqalelo iye yajika yaya ekuchanekeni okuncinci kwezinto ezikwisibhamu sokutshaja. Intliziyo yalo mda wetekhnoloji yi-Ansix Tech, inkampani esebenzise iminyaka engama-28 yobuchule bokuvelisa ukuqalisa umgca weprojekthi ozinikeleyo ogxile kuphela kwiintambo zombane eziphezulu kunye nezipringi ze-torsion zezibhamu zokutshaja ze-16A kunye ne-32A.

 

Eli phulo alimeli nje kuphela ukwandiswa kwemveliso enikezelwayo kodwa likwamisela ngokutsha indlela izinto zesinyithi neplastiki ezichanekileyo ezicwangciselwe ngayo icandelo le-EV. Ngokudibanisa lonke umjikelo wobomi—ukusuka kuyilo lweeprototype kunye nesayensi yezinto eziphathekayo ukuya kwizixhobo zokubumba ngenaliti, ukuveliswa komthamo ophezulu, kunye nokuqinisekiswa kwendibano—i-Ansix Tech isombulula i-equation esisiseko yokuveliswa kwanamhlanje: indlela yokubonelela ngokuthembeka okungagungqiyo kwisakhiwo seendleko esikhawulezisa ukwamkelwa ngobuninzi.

 

Ukuqaliswa kweProjekthi: Ukuvala Umsantsa Phakathi Kokusebenza Nokufikeleleka

Ukuqaliswa komgca we-component okhethekileyo we-Ansix Tech osebenza ngamandla aphezulu kuqhutywe ngumsantsa obonakalayo wemarike. Izixhobo eziqhelekileyo ezingaphandle kweshelufu zihlala zingaphumeleli ukuhlangabezana neemfuno eziqinileyo zokutshaja kwe-EV, apho umpu wokutshaja unokuhlanganiswa kwaye ungadityaniswanga amaxesha amaninzi phantsi kweemeko ezahlukeneyo zendalo. Ngaphezu koko, njengoko isantya sokutshaja sisanda, ulawulo lobushushu ngaphakathi kwesixhumi luba nzima.

 

Ifilosofi yeprojekthi ye-Ansix Tech isekelwe ekuhambelaneni okungqongqo neemfuno zabathengi kunye nezemarike. Ngokungafaniyo nabavelisi bezinto eziqhelekileyo, i-Ansix Tech ayiboni izikhonkwane ze-crown kunye nezipringi ze-torsion njengezinto ezincedisayo; bazijonga njengenkqubo ye-nervous ephakathi yesibhamu sokutshaja. Ububanzi beprojekthi buchazwe ukugubungela yonke inkqubo ngokuthe nkqo—ukuqala ngokukhetha izinto eziluhlaza, ukuhamba ngokuchanekileyo. Uyilo lweMold, kwaye ifikelele kwimveliso enkulu ngokuqinisekiswa kwendibano.

 

“Imarike ye-EV ayixoleli,” utshilo inkokheli yeprojekthi ephezulu kwi-Ansix Tech. “Indawo enye yokungaphumeleli kwi-crown contact inokukhokelela ekutshiseni kakhulu, ukuqhekeka, okanye ukuvalwa ngokupheleleyo kwenkqubo. Isigaba sethu sokuqalisa iprojekthi sigxile ekususeni izinto eziguquguqukayo. Asizange sijonge oku njengeprojekthi yokuvelisa izinto, kodwa njengeprojekthi yobunjineli bokuthembeka.”

 

Ukusombulula Iingxaki Ezibalulekileyo Zoshishino

Imingeni yobuchwephesha kwizibhamu zokutshaja ze-16A kunye ne-32A zahlukile. Ngelixa iiyunithi ze-16A zihlala zisetyenziselwa ukutshaja kweNqanaba lesi-2 leendawo zokuhlala, zifuna ukuqina ixesha elide kwiindawo zasekhaya ezingalawulwayo, iiyunithi ze-32A zingumqolo wokutshaja kwezorhwebo kunye neenqanawa, ezifuna uzinzo oluhlala luhleli kumaqondo obushushu aphezulu kunye nokumelana nokungcangcazela.

 

I-Ansix Tech ichonge iingxaki ezintathu eziphambili kwizisombululo zemarike ezikhoyo:

 

Ukudinwa Koqhagamshelwano: Iindlela zesintu zasentwasahlobo zihlala zilahlekelwa ngamandla aqhelekileyo emva kokujikeleza kobushushu okuphindaphindiweyo, nto leyo ekhokelela ekwandeni kokumelana koqhagamshelwano.

 

Ukubola kwezinto: Ukungabikho kweepleyiti okanye ukhetho olupheleleyo lwesinyithi kubangela ukubola kwe-galvanic, ingakumbi kwiindawo ezifumileyo okanye ezinetyuwa.

 

Ukungangqinelani kweMveliso: Umahluko omkhulu ekubunjweni kwe-injection kwii-housings ze-thermoplastic kukhokelela ekungahambelani kakuhle phakathi koqhagamshelwano lwesithsaba kunye ne-pin, nto leyo ebangela iindawo ezishushu ezikufutshane.

 

Ukujongana nezi zinto, i-Ansix Tech iqalise inkqubo yoyilo oluvaliweyo apho uYilo lweMveliso (i-DFM) kunye noHlalutyo lweMold Flow zizinto eziyimfuneko ngaphambi kokuba kunqunyulwe nayiphi na intsimbi.

 

Isayensi yezinto eziphathekayo: Isiseko sokuqhuba okuphezulu kwamandla

Ukusebenza kwesibhamu sokutshaja se-32A kuxhomekeke ngokukodwa kwizinto ezisetyenzisiweyo. Iprotokholi yokukhetha izinto ze-Ansix Tech zoqhagamshelwano lwe-crown ibandakanya uvavanyo olucokisekileyo lwe-conductivity yombane, iimpawu zentwasahlobo yoomatshini, kunye nokumelana nokugqwala.

 

Kwizikhonkwane ze-crown, i-Ansix Tech isebenzisa ii-alloys zekopolo ezisebenzayo kakhulu, ngakumbi i-C17410 (iBeryllium Nickel Copper) kunye ne-C18150 (iChromium Zirconium Copper).

 

I-C17410 ikhethelwe ukusetyenziswa kwezicelo ezifuna ukumelana okuphezulu kokukhululeka koxinzelelo kumaqondo obushushu aphezulu. Ngomxube weekhemikhali oquka malunga ne-0.15–0.50% yeBeryllium, i-1.4–1.7% yeNickel, kunye ne-balance Copper, le alloy inika umlinganiselo wokuqhuba we-45–60% ye-IACS (International Annealed Copper Standard) kunye namandla okutsalwa adlula i-690 MPa. Oku kuqinisekisa ukuba uqhagamshelo lwesithsaba lugcina ubuqotho balo bejometri kunye namandla aqhelekileyo nangona emva kwamakhulu emijikelo yobushushu ukusuka kwi-ambient ukuya kwi-120°C.

 

I-C18150 isetyenziswa apho umbane ophezulu ubaluleke kakhulu. Iqulathe i-0.5–1.5% yeChromium, i-0.02–0.2% yeZirconium, kunye ne-copper elinganayo, ifikelela kwi-80% ye-IACS conductivity. Oku kunciphisa ubushushu obuthintelayo (ukulahleka kwe-I²R) ngexesha lokuhamba kombane ophezulu, kuqinisekisa ukuba umlinganiselo we-32A awukhokeleli ekucinyweni kobushushu ngaphambi kwexesha.

 

Kwizipringi ze-torsion, ezibonelela nge-mechanical actuation kunye neendlela zokutshixa ngaphakathi kwesibhamu sokutshaja, i-Ansix Tech ichaza i-Stainless Steel 301 (ASTM A313) kunye ne-17-7 PH (Precipitation Hardening) intsimbi engagqwaliyo. I-Grade 301 ikhethwe ngenxa yeempawu zayo ezibalaseleyo zokuqinisa umsebenzi, ivumela ipringi ukuba imelane noxinzelelo olujikelezayo lokufakwa nokususwa ngokuphindaphindiweyo. I-17-7 PH isetyenziselwa umlinganiselo wayo ophezulu wamandla ukuya kubunzima kunye nokumelana nokugqwala, ukuqinisekisa ukuba indlela yokubambelela ayiphumeleli emva kokuvezwa kwiityuwa zendlela okanye ukufuma.

 

Zonke izinto zilawulwa ngumgangatho ongenayo (IQC) ngokuqinisekiswa kohlalutyo lwe-spectral ukuqinisekisa ukwakheka kweekhemikhali, ukuqinisekisa ukulandeleka ukusuka kwindawo yokusekwa ukuya kwindibano yokugqibela.

 

Ubugcisa neSayensi yoYilo lweMold: Ukusuka kwiDFM ukuya kwiiNkqubo zoKuphola

Ngenxa yokuba i-Ansix Tech inobuchule bokunyathela ngesinyithi (kwiicontacts) kunye nokubumba ngenaliti (kwii-thermoplastic housing kunye nee-insulation components), inkampani igxininisa kakhulu kwi-mold njengento ebangela impumelelo yemveliso. Le projekthi ibandakanya ii-molds ezichanekileyo kakhulu zee-plastic carriers ezigcina ii-crown contacts, kunye nee-structural components ezidibanisa ii-torsion springs.

 

Uhlalutyo lokuHamba kweMold kunye neDFM

Ngaphambi kokuba inqanaba loyilo liphele, iinjineli ze-Ansix Tech zenza uHlalutyo olupheleleyo lweMold Flow. Kwiinxalenye zezibhamu zokutshaja, oku kubalulekile. Uhlalutyo luqikelela indlela ezizaliswa ngayo ii-thermoplastics ezifana ne-PA66 (i-Polyamide 66) kunye ne-30% yefayibha yeglasi yokuqinisa—into eqhelekileyo yokutshaja izindlu zezibhamu ngenxa yobushushu bayo obuphezulu bokujika kobushushu (i-HDT) obumalunga nama-250°C kunye namandla agqwesileyo e-dielectric.

 

Uhlalutyo lweMold Flow lubonisa imigca enokudityaniswa kweentsimbi kufutshane neendawo ezibalulekileyo zokukhusela umbane, imigibe yomoya enokubangela izithuba, kunye nendawo efanelekileyo yesango ukuqinisekisa ukuba intambo yefayibha ihambelana. Intambo yefayibha yeglasi ichaphazela ngokuthe ngqo intambo yendlu; ukuba intambo ihambelana ngokungahambelaniyo, indlu inokugoba, ibangele ukungalungelelani koqhagamshelwano lwesithsaba, nto leyo ekhokelela ekudibaneni kakubi kombane.

 

Uphononongo lwe-DFM lugxile kwii-engile zedrafti, ukufana kobukhulu bodonga, kunye ne-radii. Kwizinto ezinombane ophezulu, iikona zangaphakathi ezibukhali ziyasuswa ukuze kuthintelwe uxinano loxinzelelo olunokubangela ukuqhekeka phantsi kokwandiswa kobushushu.

 

Uyilo lweMold kunye nezinto ezibalulekileyo ekufuneka uziqwalasele

Uyilo lwesikhunta lwala macandelo luphawulwa yi-cavitation ephezulu (ukuze kuhlangatyezwane neemfuno zomthamo) kodwa ngokuchanekileyo okungqongqo.

 

1. Izinto zokubumbas:

Kwizibumba ezenzelwe i-nylon egcwele iglasi (PA66 GF30), ukumelana nokurhawuzelelwa kubaluleke kakhulu. I-Ansix Tech yakha izibumba zayo isebenzisa iBohler W302 (AISI H13) kunye ne-Uddeholm Stavax ESR (AISI 420). I-Stavax ESR isetyenziselwa imingxunya efuna ukugqitywa okuphezulu kokuhombisa kunye nokumelana nokugqwala, ngelixa i-H13 isetyenziselwa ii-cores kunye nezinto zokwakha ngenxa yokuqina kwayo okugqwesileyo kunye nokumelana nokujonga ubushushu. Ezi zinto zilungiswa ngobushushu kwi-48-52 HRC ukumelana nokuhamba okurhabaxa kweefayibha zeglasi kwizigidi zemijikelo.

 

2. Uyilo lweNkqubo yokupholisa:

Ukupholisa ngokufanelekileyo sisiseko sokunciphisa ixesha lomjikelo kunye nokuzinza kobukhulu. Kwizixhobo zesibhamu sokutshaja, i-Ansix Tech isebenzisa icebo lokupholisa elihambelanayo apho kunokwenzeka khona, isebenzisa izifakelo zesikhunta eziprintiweyo ze-3D ezineetshaneli zokupholisa ezilandela umda wenxalenye. Kwimishini yendabuko, isekethe yokupholisa yenzelwe inombolo ephezulu yeReynolds ukufezekisa ukuhamba okuguquguqukayo, ukuqinisekisa ukukhutshwa kobushushu rhoqo.

 

Iitshaneli zamanzi zibekwe ngendlela efanelekileyo ukuze kuthintelwe iindawo ezishushu ezijikeleze iimpawu ezibalulekileyo ze-boss apho kuhlanganiswa khona izipringi ze-torsion. Ukupholisa okufanayo kuqinisekisa ukuba iplastiki iyancipha ngokulinganayo, kuthintela ukujiya kwiindawo ezijikelezayo ezibamba unxibelelwano lwe-crown. Ukulinganisela kwenkqubo ye-runner—nokuba kusetyenziswa iinkqubo ze-hot runner ezinee-valve gates okanye ii-cold runners—kulungiselelwe ukunciphisa ubushushu be-shear, obunokonakalisa ukuqina kwefayibha yeglasi.

 

3. Iinkqubo zoMbaleki kunye nokuGcina:

Ukunciphisa ukwehla koxinzelelo nokuqinisekisa ukuzaliswa ngokulinganayo kwiimolds ezinemiqolo emininzi, i-Ansix Tech isebenzisa iinkqubo ze-hot runner ezineengcango ezisemacaleni okanye iingcango zefeni. Kwizinto ezifuna umgangatho ophezulu wobuhle okanye apho imigca ye-weld ibaluleke kakhulu, indawo yesango iyalinganiswa ukuqinisekisa ukuba i-melt front iyadibana kwiindawo ezinoxinzelelo oluphantsi. Iinxalenye ze-runner zenzelwe ukuvumela ukukhenkceza ngokukhawuleza, ukunciphisa ixesha lokujikeleza ngaphandle kokubeka uxinzelelo kwiphakheji esichengeni.

 

4. Iinkqubo zokukhupha amanzi:

Ngenxa yobunzima bezixhobo zombhobho wokutshaja—ezihlala zinemibambo enzulu, iimpawu zokungena kwi-torsion springs, kunye nezithintelo zokuthintela ukugquma—inkqubo yokukhupha umoya yenziwe ngobuchule. I-Ansix Tech isebenzisa indibaniselwano yee-hydraulic ejector pins, ii-sleeve ejectors, kwaye, kwiimeko ezinzima, ii-air poppet valves ukuqinisekisa ukuba inxalenye ikhutshwa ngaphandle kokuguquka. Ulandelelwano lokukhupha umoya luhambelana nokuvulwa komngundo ukuthintela iimpawu zokutsala kwiindawo ezibalulekileyo zokuvala.

 

Ukubumba Ngenaliti: Ukuphucula Inkqubo kunye Nemingeni Yobuchwephesha

Ukutshintsha ukusuka kuyilo lwesikhunta ukuya kwi-injection molding kuzisa imingeni eyahlukeneyo yobugcisa. Ukusetyenzwa kwe-PA66 GF30, nangona kuqhelekile, kufuna ulawulo olungqongqo ukuze kuthintelwe ukuwohloka.

 

Enye yeengxaki eziphambili kukugcinwa kweempawu zoomatshini. Ukuba ubushushu bokunyibilika budlula i-300°C, ifayibha yeglasi inokonakala, inciphise amandla okuxinana kwendlu. Ngokwahlukileyo koko, ubushushu obuphantsi kakhulu bubangela ukuhamba kakubi, okukhokelela kwiifoto ezimfutshane okanye ukugqitywa kakubi komphezulu. I-Ansix Tech isebenzisa oomatshini bokubumba injection ngombane abanolawulo lwenkqubo evaliweyo, ukujonga uxinzelelo lwenjection, indawo yeskrufu, kunye nobushushu bokunyibilika ngexesha langempela.

 

Ukuphucula Inkqubo ukuze isebenze kakuhle:

I-Ansix Tech isebenzise indlela yoYilo lweeMvavanyo (DOE) ukuze iphucule inkqubo yokubumba ngenaliti. Iiparameter eziphambili—kuquka uxinzelelo lwangasemva (olusetwe kwi-5–10 bar ukuqinisekisa ukunyibilika rhoqo ngaphandle kokonakala kweefayibha), isantya sokujova (esinyuswe ukuze kufunyanwe ukuhamba kwe-laminar front), kunye noxinzelelo lokubamba (okubalulekileyo ukulwa nokuncipha)—zilungiswa kakuhle kwiprojekthi nganye.

 

Ukuze kufezekiswe ulawulo lweendleko, ukwenziwa ngcono kwexesha lomjikelo kubalulekile. Ngokusebenzisa iinkqubo zokupholisa ezisebenzayo kakhulu kunye nokususwa kwamacandelo erobhothi, i-Ansix Tech inciphise amaxesha omjikelo wezixhobo eziqhelekileyo zombhobho wokutshaja ukusuka kumndilili weshishini wemizuzwana engama-45-60 ukuya kwimizuzwana engama-25-35, ngaphandle kokunciphisa umgangatho. Olu buchule budluliselwa ngqo kumthengi njengokunciphisa "iindleko ezinzima."

 

Ukuqinisekiswa koMgangatho: Ukuqinisekisa ukuthembeka kwiNqanaba ngalinye

Ukuqinisekiswa komgangatho wezinto zokutshaja ze-16A kunye ne-32A kunee-layered ezininzi, zidlulela ngaphaya kokujonga okulula. Iinkqubo zokuqinisekisa ze-Ansix Tech zenzelwe ukulinganisa iinyani ezinzima zemeko yokutshaja ye-EV.

 

1. Uhlolo lweNqaku lokuQala (i-FAI):

Ngaphambi kokuveliswa ngobuninzi, yonke imilinganiselo ye-crown contact kunye ne-torsion spring assembly iqinisekiswa kusetyenziswa i-Coordinate Measuring Machine (CMM). Kwizinto zeplastiki, i-FAI ibandakanya ukuqinisekiswa kwemilinganiselo ebalulekileyo efana neempawu zamandla okugcina unxibelelwano kunye nokunyamezelana kwejometri yemiqolo yesiphelo.

 

2. Ukuqinisekiswa koomatshini:

Kwizixhobo zokunxibelelana ze-crown, i-Ansix Tech isebenzisa ii-micro-ohmmeters ukulinganisa ukumelana nokudibana. Uvavanyo lokuqinisekisa oluphambili lubandakanya ukufaka isixhobo sokunxibelelana kuvavanyo lomjikelo we-"plug-unplug" (ii-cycles ezingama-5,000 ngokwe-IEC 62196-1) ngelixa ijonga ukunyuka kokumelana nokudibana. Ii-torsion springs zivavanywa ukuze ziqinisekise ukuba i-torque ihambelana ngokuchanekileyo kusetyenziswa izixhobo zokuvavanya i-spring ezizenzekelayo, ukuqinisekisa ukuba indlela yokutshixa yesixhobo sokutshaja inika ukucofa okucacileyo kunye nokugcina amandla okutshixa emva kokuvezwa kokusingqongileyo.

 

3. Uvavanyo loxinzelelo lwendalo:

Izixhobo zenza uvavanyo lokutshisa (-40°C ukuya kwi-125°C) ukuqinisekisa ukuba ukungalingani kokwandiswa kobushushu phakathi koqhagamshelwano lwesithsaba sesinyithi kunye nendlu yeplastiki akubangeli ukukhululeka. Uvavanyo lwe-Salt spray (ASTM B117) lwenziwa kwizipringi ze-torsion ukuqinisekisa ukumelana nokugqwala.

 

4. Ukuqinisekiswa kweNdibano:

Iqonda ukuba izinto azisebenzi zodwa, i-Ansix Tech ibonelela ngeenkonzo zokuqinisekisa ukuhlanganiswa. Isebenzisa iinkqubo zokuhlola umbono, inkampani iqinisekisa indlela ezibekwe ngayo izipringi ze-torsion kunye nokuqina koqhagamshelwano lwe-crown ngaphakathi kwendlu yeplastiki. Oku kunciphisa izinga le-scrap kumgca wokugqibela wokuhlanganiswa komthengi, nto leyo ejongene neendleko ezinkulu ezifihlakeleyo kwikhonkco lokubonelela.

 

Amaqhinga okuNciphisa iindleko: Ubunjineli ngaphandle kweendleko

Ixabiso le-Ansix Tech libaluleke kakhulu ekunciphiseni "iindleko ezinzima" kubathengi. Oku akufezekiswa ngokunciphisa ukuthembeka kwezinto eziphathekayo, kodwa ngobunjineli bokuvelisa obuntsonkothileyo.

 

Ukuphucula Izinto: Nangona ii-alloys ezisebenza kakuhle ezifana ne-C18150 ziyimfuneko kwi-crown contact ngokwayo, i-Ansix Tech isebenzisana nabathengi ukusebenzisa iindlela zokukhetha i-plating. Endaweni yokubeka igolide kuyo yonke i-contact, i-Ansix Tech isebenzisa i-electroplating ekhethiweyo (ngesiqhelo igolide phezu kwe-nickel) kuphela kwiindawo zokudibana apho umbane uqhuba khona kubaluleke kakhulu. Oku kunciphisa ukusetyenziswa kwesinyithi esixabisekileyo ukuya kuthi ga kwi-40% ngaphandle kokuchaphazela ukusebenza.

 

Ukudityaniswa kweNkqubo: Ngokwesiko, ukuhlanganiswa kweziqhagamshelo zesithsaba kwiiplastiki zokugcina izinto ngumsebenzi wesibini. I-Ansix Tech iphuhlise amandla okufaka izinto apho isiqhagamshelo sesithsaba sifakwa kwisikhunta kwaye sigqunywe yiplastiki. Oku kususa inyathelo lesibini lokuhlanganisa umthengi, kunciphisa iindleko zomsebenzi kwaye kuphucule isitywina sombane ngokususa iindawo zokungena komswakama.

 

Ukubumba Okungenambhobho: Kwizindlu zentwasahlobo ezine-torsion ephezulu, ukutshintsha ukusuka kwi-cold runner ukuya kwiinkqubo ze-hot runner kuphelisa ukusetyenziswa kwe-regrind. Ekubeni i-regrind inokonakalisa ukuqina kwefayibha yeglasi, ukuyisusa kuqinisekisa ukuhambelana kwaye kunciphisa inkunkuma yezinto eziluhlaza nge-15-20%.

 

Ukuphucula Amandla Okuvelisa kunye Nokuhanjiswa Ngexesha Elifanelekileyo

Njengoko imfuno yehlabathi yezixhobo ze-EV isanda, amandla emveliso yinto ebalulekileyo. I-Ansix Tech isebenzisa umgangatho wokuvelisa ozinikeleyo kwicandelo layo lokutshaja i-EV, eneemishini zokubumba i-injection ezingaphezu kwama-50 eziqala kwiitoni ezingama-50 ukuya kuma-500, ezilungiselelwe ngokukodwa ii-thermoplastics zobunjineli.

 

Le nkampani isebenzisa iindlela ze-SMED (Single-Minute Exchange of Die) ukunciphisa amaxesha okutshintsha isikhunta abe ngaphantsi kwemizuzu eli-15. Oku kuvumela i-Ansix Tech ukuba isebenzise ii-odolo eziphezulu zezinto ezisemgangathweni ze-32A ngelixa igcina ubuchule bokusebenzisa iiprototypes ezenziwe ngokwezifiso kwiidizayini ezintsha ze-16A ngaphandle kokunciphisa ukusebenza kakuhle kwezixhobo (OEE).

 

Ukuqinisekisa ukuhanjiswa ngexesha, i-Ansix Tech isebenzisa iNkqubo yokuSebenza kweMveliso (i-MES) elandelela ii-odolo ngexesha langempela. Ukususela kumzuzu xa izinto eziluhlaza zisasazwa ukuya kupakisho lokugqibela, inyathelo ngalinye liyaskenwa ngebhakhowudi. Oku kulandelelwa kwedijithali kuvumela i-Ansix Tech ukuba inike abathengi ukubonakala ngexesha langempela kwimeko yemveliso. Ngaphezu koko, ukugcina izinto eziluhlaza—ngakumbi i-C18150 rod stock kunye ne-PA66 GF30—kuqinisekisa ukuba uthotho lokubonelela lukhuselekile ekuguquguqukeni kwempahla yehlabathi.

 

Indlela Yokusebenza Kwemveliso: Isicwangciso Sokukhawuleza

Amandla okuhambisa ngokukhawuleza kwe-Ansix Tech sisiphumo esithe ngqo somsebenzi olungelelanisiweyo nodibeneyo ngokuthe nkqo:

 

Uyilo lwePrototype (iiveki ezi-1-2): Ukusebenzisa ushicilelo lwe-3D kwiindawo zeplastiki kunye ne-wire EDM kwiindlela zokudibanisa izithsaba zeprototype ukuqinisekisa ukuba zifanelekile kwaye zisebenza ngaphambi kokuba kusetyenziswe utyalo-mali.

 

Ukwenziwa kweMold (iiveki ezi-4-6): Umatshini wokugaya we-CNC okhawulezayo, i-sinker EDM, kunye neenkqubo ze-wire EDM ezisebenza ngaxeshanye. Ukusebenzisa iimold zentsimbi eqinileyo kuqinisekisa ixesha elide lokuveliswa ngobuninzi.

 

Ukubumba kunye nokuPakisha ngeSitofu: Imveliso ephezulu esebenzisa iinkqubo ezilungiselelwe kakuhle ezichazwe kwisigaba se-DOE.

 

Imisebenzi yesibini: Ukususa iimbumbulu, unyango lobushushu kwizipilingi, ukugquma okukhethiweyo kwezinto ezidibanayo.

 

Ukudibanisa kunye nokuPakisha: Ukuhlolwa kombono ozenzekelayo kulandelwa kukupakisha okungekho static (okukhuselekileyo kwi-ESD) ukuthintela ungcoliseko lweendawo zombane.

 

Ukusebenzisa iminyaka engama-28 yamava

Ubunzima bokubumba i-PA66 GF30 yokutshaja izibhamu—ngokuthambekela kwayo ekugobeni nasekurhawuzeni kwayo—ngumceli mngeni abavelisi abangenamava kangako abadla ngokuwuthatha lula. Imbali ye-Ansix Tech yeminyaka engama-28 kwiiprojekthi zezixhobo zokubumba i-injection inika ulwazi olugciniweyo lweziko.

 

Olu lwazi lubonakala kubuchule benkampani bokuqikelela iipateni zokuguguleka kwesikhunta. Kwicandelo le-32A yokutshaja, isikhunta esiqhelekileyo sinokulindeleka ukuba sivelise iishothi ezingama-500,000 ukuya kwi-1,000,000. Iinjineli ze-Ansix Tech zihlalutya iindawo zokuguguleka—ngokuqhelekileyo esangweni nakwizikhonkwane eziphambili—kwaye zifake iipleyiti zokuguguleka ezinokutshintshwa kunye nezinto ezifakiweyo eziqinileyo kwezi ndawo zibalulekileyo. Le ndlela yokulungiselela yandisa ubomi besikhunta ngama-30% xa kuthelekiswa noyilo oluqhelekileyo lweshishini, ikhusela utyalo-mali lwemali yomthengi.

 

Isiphelo: Ukubonelela ngokuthembeka kunye nexabiso

Kwimeko yokukhuphisana kweziseko zokutshaja ze-EV, umahluko phakathi kwenethiwekhi yokutshaja ethembekileyo neyingxaki udla ngokuxhomekeke kumgangatho wezinto ezifihliweyo ngaphakathi kwesibhamu. Umgca weprojekthi ozinikeleyo we-Ansix Tech wee-contacts ze-crown ezinombane ophezulu kunye nezipringi ze-torsion umele ukuhlanganiswa kwesayensi yezinto eziphambili, ubunjineli bokubumba obuchanekileyo, kunye nokuveliswa kwe-lean.

 

Ngokujongana neengxaki ezithile zolawulo lobushushu, ukudinwa koomatshini, kunye nokungahambelani kwemveliso, i-Ansix Tech inika abathengi bayo okungaphezulu nje kwezinto; inika isiqinisekiso sokuthembeka. Ngokuqinisekiswa okungqongqo, ukunciphisa iindleko zobuchule (ingakumbi ekusetyenzisweni kwezinto kunye nokuhlanganiswa kwenkqubo), kunye nomthamo wemveliso onokwandiswa owenzelwe ukuhanjiswa ngexesha, i-Ansix Tech ibekwe njengeqabane elibalulekileyo kwikhonkco lokubonelela nge-EV.

 

Njengoko ishishini leemoto liqhubeka notshintsho lwalo olungenakujikwa oluya ekufakelweni kombane, imfuno yezibhamu zokutshaja ze-16A kunye ne-32A iya kukhula ngakumbi. Ngezakhono zayo ezibanzi—ukusuka kwiMold Flow Analysis kunye ne-DFM ukuya kwimveliso enkulu kunye nokuqinisekiswa kwendibano—i-Ansix Tech ayisiyonto nje yokuvelisa izinto; ikwayila ukuthembeka kwegridi yombane yexesha elizayo, unxibelelwano olunye ngexesha. Kubathengi abafuna ukunciphisa iindleko zizonke zobunini ngelixa begcina imigangatho yokhuseleko ephezulu, ubuchule be-Ansix Tech bubonelela ngendlela enomtsalane neqinisekisiweyo.

 

I-Ansix Tech Co Ltd

Ukuba unezicwangciso ezinxulumene noMenzi weHigh-Current Crown Contacts kunye neTorsion Springs ze-16A32A Charging Guns, ungaqhagamshelana nathi nangaliphi na ixesha. Siza kuguqula izimvo zakho zibe yinyani, sikuvumele ufezekise amaphupha akho, kwaye ufumane iiodolo ezinkulu kwimarike. Ulwazi lwethu loqhagamshelwano luthi info@ansixtech.com. Okanye uqhagamshelane ne-CTO yethu, thumela i-imeyile ku: stephen@ansixtech.com

 

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