I-bumper mold engaphambili yeVolkswagen

I-bumper mold engaphambili yeVolkswagen

 

I-Ansix Itekhnoloji imisela umgangatho omtsha kwi-Automotive Injection Molding ngeVolkswagen Front Bumper Project

Kwihlabathi elinzima lokwenziwa kweemoto, apho yonke imizuzwana nesenti nganye ibalulekile, uphuhliso lwesikhunta esinye esingaphambili luba yiklasi ephambili kubunjineli bokuchaneka, isayensi yezinto eziphathekayo, kunye nokusebenza kakuhle kwezoqoqosho.

 

Kwishishini elichazwe ziindlela ezinciphileyo kunye noxinzelelo olungapheliyo lokuvelisa izinto ezintsha, i-Ansix Tech iseke indlela entsha yokubumba iimoto. Eyona nto iphambili kule nguqu kukukho iprojekthi yenkampani yeVolkswagen front bumper mold esandula ukugqitywa, umboniso wobunjineli odibanisa ukulinganisa okuphambili kwedijithali, izixhobo ezisemgangathweni, kunye neenkqubo zokuvelisa ezicociweyo ukuze kunikezelwe ixabiso elingazange libonwe ngaphambili kunye nokuthembeka. Le projekthi ibonisa indlela intsebenziswano enobuchule kunye nokugqwesa kobugcisa okunokunciphisa ngayo iindleko zecandelo ngaphandle kokubeka emngciphekweni umgangatho ongqongqo ofunwa ziinkokheli zeemoto zehlabathi. Le nkqubo ayiqali kumgangatho wefektri, kodwa ikwicala ledijithali elipheleleyo lomjikelo wonke wemveliso.

 

Ukusuka kwiConcept ukuya kwiCAD: Isiseko seDijithali

Uhambo lwebhampa engaphambili yeVolkswagen luqala ngefilosofi yoyilo esekelwe kwimigaqo yeDigital Manufacturing (DFM). Iinjineli ze-Ansix Tech zisebenza ngokusondeleyo namaqela oyilo lweVolkswagen ukususela kwinqanaba lokuqala loyilo, zidibanisa ukwenziwa kwento kwi-DNA yenxalenye. Le ntsebenziswano ijolise ekwenzeni lula izakhiwo, ukuqinisekisa ubukhulu bodonga obufanayo, kunye nokuyila ii-engile ezifanelekileyo zokukhupha izinto ukuze kube lula ukukhupha izinto ngaphandle kwesiphako. Injongo kukuphelisa iintloko zemveliso ezinokubangela uyilo olutsha olubizayo kunye nokulibaziseka kamva kwinkqubo.

 

Ngaphambi kokuba ibhloko enye yentsimbi yenziwe ngomatshini, uyilo luqinisekiswa ngokungqongqo ngeComputer-Aided Engineering (CAE) ephucukileyo. Besebenzisa isoftware yokulinganisa ephucukileyo, iinjineli zenza uhlalutyo oluneenkcukacha lwe-mold flow (MFA). Eli nyathelo libalulekileyo libonisa ngokwedijithali ukuhamba kweplastiki enyibilikisiweyo ukuya kwindawo ye-mold, liqikelela iziphene ezinokubakho ezifana nemigibe yomoya, imigca ye-weld, kunye nokupholisa okungalinganiyo okunokubangela i-warpage. Ngokulungisa iindawo zesango, iinkqubo zomgijimi, kunye noyilo lwesiteshi sokupholisa kwindawo ebonakalayo, i-Ansix Tech iqinisekisa ukuba Uyilo lweMold Iqinile ukususela ekuqaleni kwayo, itshintsha ngempumelelo ukusombulula iingxaki ukusuka kwinqanaba elibizayo lokuvavanya iimpazamo ukuya kwinqanaba loyilo lwedijithali olusebenzayo.

 

Isayensi Yezinto Eziphathekayo Eyimvelaphi Yesixa-mali Sanamhlanje

Ukukhethwa kwezinto zeplastiki sisigqibo esibalulekileyo esilinganisela ubuhle, ukusebenza, ukuqina, kunye neendleko. Kwizinto zangaphandle ezifana neVolkswagen front bumper, eli shishini liya ngokuya lisiya kwizinto zeMold-in-Color (MIC). Ezi polymers ziphambili, ezifana neDiamond White ASA ekhankanyiweyo kwiincwadi zobugcisa, zinika umbala ofunekayo kwaye zigqibe ngqo kwimold, zisusa isidingo semisebenzi yesibini yokupeyinta.

 

Itheyibhile 1: Iimpawu eziphambili zezinto ezisetyenziswa kwi-Front Bumper

 

Kwizicelo ezifuna ukugqitywa okupeyintwe ngepeyinti ephezulu, iVolkswagen iye yaba nguvulindlela kwizisombululo zezinto ezininzi. Ubuchule be-Ansix Tech bufikelela kwiimold ezenzelwe iinkqubo zezinto ezininzi. Enye indlela entsha ibandakanya ukubumba isiseko esikhaphukhaphu, esinomzimba wefoam kwi-PC/ABS egcwele iiminerali, enciphisa ubunzima benxalenye ukuya kuthi ga kwi-40% kunye neendleko zezinto malunga ne-30% xa kuthelekiswa neendawo eziqinileyo. Le substrate enefoam emva koko ibunjwa kwisixhobo esifanayo nge-polyurethane (PU) coating ene-dual-component, ifezekisa ukugqitywa okukhanyayo "kwepiyano-mnyama" ngokuthe ngqo kwimold ngaphandle kokufuna i-脱模剂. Le nkqubo idibeneyo, exhotyiswe yi-Ansix Tech, ibonisa intshukumo eya ekudibaneni okuphezulu kunye neendleko eziphantsi zizonke.

 

Ubunjineli beMold: I-Symphony yeNsimbi kunye neeNkqubo

Isikhunta esibonakalayo sisixhobo esintsonkothileyo sobunjineli boomatshini. I-Ansix Tech ikhetha iintsimbi zezixhobo eziqinisiweyo okanye ezikumgangatho ophezulu ngokusekelwe kubungakanani bemveliso kunye nezinto zeplastiki. Kwimveliso ye-bumper enomthamo ophezulu, intsimbi efana ne-P20 okanye i-H13, eyaziwa ngokuqaqamba okugqwesileyo kunye nokumelana nokuguguleka, iyinto eqhelekileyo. Le nkampani isebenzisa intsimbi "ekrelekrele", isebenzisa izixhobo zekhwalithi ephezulu kuphela kwiindawo eziguguleka kakhulu ezifana namasango kunye neeslayidi, ngelixa isebenzisa amanqanaba angabizi kakhulu kwisiseko sesikhunta.

 

Iinkqubo zangaphakathi zesikhunta zilapho ubuchule bobunjineli be-Ansix Tech bukhanya khona ngokwenene:

 

Inkqubo Yokupholisa: Ukusebenza kakuhle apha kulawula ngokuthe ngqo ixesha lomjikelo wemveliso. I-Ansix Tech iyila imijelo yokupholisa ehambelanayo elandela imilo echanekileyo yebhampa. Le ndlela intsha, enikwe amandla kukwenziwa kwezinto ezongeziweyo (Ukuprinta kwe-3D) kwiijiometri zetshaneli ezintsonkothileyo, iqinisekisa ukukhupha ubushushu ngokukhawuleza nangokulinganayo, inciphisa ixesha lokupholisa—isigaba eside kumjikelo wokujova—ukuya kuthi ga kwi-30%.

 

Inkqubo Yokugada Nokubaleka: Ukuze iplastiki enyibilikisiweyo ingene kwi-bumper enkulu, enodonga oluncinci, i-Ansix Tech isebenzisa inkqubo yokubaleka eshushu. Olu thungelwano lwee-manifolds ezishushu kunye nee-nozzles lugcina iplastiki inyibilikisiwe ukusuka kwi-barrel yomatshini ukuya kwi-cavity gate, nto leyo ethintela ukuveliswa kwenkunkuma eqinileyo ye-cold runner. Oku akugcini nje ngokugcina iindleko zezinto kodwa kunciphisa namandla afunekayo ukunyibilikisa kwakhona ii-sprues ezisetyenzisiweyo.

 

Inkqubo Yokukhupha Inkunkuma: Ngenxa yendawo enkulu yomphezulu webhampa kunye nokukwazi ukunamathela, inkqubo yokukhupha inkunkuma ethembekileyo ibalulekile. I-Ansix Tech iyila iinkqubo ezineepini ezininzi ze-ejector ezibekwe ngendlela efanelekileyo kwaye idla ngokufaka iipleyiti ze-stripper kwiindawo ezinkulu, ezithe tyaba. Oku kuqinisekisa ukuba inxalenye ethambileyo ikhutshwa kakuhle kwaye ngaphandle kokuphazamiseka.

 

Ukuqonda kakuhle indlela yokusebenza kweMveliso

Ukutshintsha ukusuka kuyilo ukuya kwisikhunta esibonakalayo kufuna umatshini ochanekileyo. I-Ansix Tech isebenzisa iziko le-High-Speed ​​Machining (HSM) ukuze ikwazi ukugaya ngokuchanekileyo iimilo ezintsonkothileyo zemibhobho kwiibhloko zentsimbi eqinileyo. Ukuze ufumane iinkcukacha ezintsonkothileyo kunye neembambo ezinzulu, kusetyenziswa i-Electrical Discharge Machining (EDM). Into ebalulekileyo yokwahlula kukuzinikela kwe-Ansix Tech ekwenzeni iiprototyping zangaphakathi kunye nokuvavanya ukungunda.

 

Ngokusebenzisa izixhobo zokuvavanya kwindawo, inkampani inokuvavanya ngoko nangoko, ilinganise, kwaye ilungise izinto zokuqala ezivela kwisikhunta esitsha. Olu jikelezo phakathi kwemveliso yovavanyo kunye negumbi lezixhobo lukhawulezisa kakhulu inkqubo yokufaneleka. Iinjineli zinokucola ngokukhawuleza umphezulu, zilungise umoya, okanye zitshintshe umgca wokupholisa ngokusekelwe kwidatha yehlabathi lokwenyani, ziqinisekisa ukuba isikhunta sikulungele ukuveliswa xa sithunyelwa.

 

Ukujamelana Nokoyisa Imingeni Yemveliso

Ukubumba inxenye enkulu neyinkimbinkimbi njengebhampa engaphambili kuzisa imingeni eyahlukileyo elungiselelwe inkqubo ye-Ansix Tech ukuba iyoyise:

 

Iimpawu zeWarpage kunye neSink: Iindlela ezinde zokuhamba kwamanzi kunye nobukhulu bodonga obahlukeneyo kunokukhokelela ekupholeni okungalinganiyo kunye noxinzelelo lwangaphakathi. Uhlalutyo lokuhamba komoya oluphambili lwe-Ansix Tech luqikelela ezi ngxaki, luvumela amanyathelo okulungisa njengokuphucula indawo yomgca wokupholisa kunye nokulungisa ubungakanani besango ukuqinisekisa ukuzaliswa kunye nokupakisha okulinganayo.

 

Imigangatho Ephakamileyo Yobuhle: Nasiphi na isiphene—umgca wokuhamba, utshintsho olukhazimlayo, okanye uphawu lwephini ye-ejector—alwamkelekanga kumphezulu wangaphandle weClass-A. Ukudibanisa kwenkampani imiphezulu yemibhobho ekhazimlisiweyo kakhulu, ubushushu bomngundo obulawulwa ngokuchanekileyo (ngeenkqubo zokupholisa ezisebenzayo), kunye neeprofayili zesantya sokufaka ezilungisiweyo kuqinisekisa ukugqitywa okungenasiphako ngqo ukusuka kwi-press.

 

Uzinzo Lwemilinganiselo: I-bumper kufuneka ihambelane ngokugqibeleleyo nee-headlights, ii-fenders, kunye nee-grilles kumanqanaba obushushu ahlukeneyo. I-Ansix Tech ijongana nokuncipha kwezinto ngokuchanekileyo okukhulu kuyilo lwe-mold kwaye iqinisekisa ukulingana ngokuhlolwa komatshini wokulinganisa (CMM) wezinto zovavanyo ngokuchasene ne-Volkswagen's digital master.

 

Ukusukela Ukugqibelela: Umgangatho kunye nokuHanjiswa

I-Ansix Tech ifaka ulawulo lomgangatho kuzo zonke izigaba. I-mold ngokwayo ihlolwa kusetyenziswa ii-CMM kunye nee-laser scanners. Yonke inxenye yesampulu kwisigaba sovavanyo ihlolwa ubukhulu, uvavanyo lweempawu zezinto, kunye nokuhlolwa kobuhle. Kwiiprojekthi zeVolkswagen, oku kubandakanya ukuqinisekisa ukusebenza ngokuchasene nemilinganiselo ephambili efana nokumelana nempembelelo yokubanda, ukuguga kobushushu, kunye nokuqina kwemozulu.

 

Olu qinisekiso luqinileyo, ludibene neenkqubo zemveliso ezisemgangathweni, luyisiseko sesithembiso se-Ansix Tech solawulo lomgangatho oluzinzileyo. Nje ukuba ivunyiwe, isikhunta sokugqibela silungiselelwa ukuthunyelwa ngononophelo olucokisekileyo—sicociwe, sigqunywe ngeefilimu zokukhusela, kwaye sifakwe ngokukhuselekileyo kwiipakethe ezenziwe ngokwezifiso ukuqinisekisa ukuba sifika kwindawo yemveliso yeVolkswagen sikwimeko efanelekileyo. Ngokulawula yonke inkqubo—ukusuka kuyilo kunye noomatshini ukuya ekuzameni nasekuqinisekiseni—ngaphakathi, i-Ansix Tech ifikelela kwinqanaba lolawulo lweshedyuli kunye nokungafihli nto okuqinisekisa ukuhanjiswa ngexesha, into ebalulekileyo kumaxesha eprojekthi yeemoto akhawulezayo.

 

Inzuzo ye-Ansix Tech: Ukubonelela ngexabiso elingalinganiyo

Isiphelo sale nkqubo intsonkothileyo sisindululo sexabiso esinomtsalane kubathengi abanjengoVolkswagen. I-Ansix Tech yehlisa ixabiso lilonke lezixhobo ngokusebenzisa isicwangciso esinamacandelo amaninzi:

 

1. Ukuthintela Iindleko Ezikhokelwa Yilo: Ngokunyanzelisa imithetho ye-DFM nokusebenzisa i-CAE simulation ukuze kugqitywe uyilo ngaphambi kokuba kuqalwe ukwenziwa, i-Ansix Tech isusa uhlobo olubiza kakhulu lokusombulula iingxaki: ukuphinda kusetyenziswe iimold zentsimbi eqinileyo.

 

2. Ukusebenza kakuhle kwezixhobo kunye neNkqubo: Ukucebisa nokuvumela izixhobo zeMold-in-Color kususa yonke inkqubo yokupeyinta kunye nemali enxulumene nayo, amandla, kunye neendleko zokusingqongileyo. Ukuphucula inkqubo yokupholisa kunciphisa ixesha lokujikeleza, kwandisa ngokuthe ngqo inani leendawo eziveliswayo ngeyure kwaye kunciphisa iindleko ngenxalenye nganye.

 

3. Ukugqwesa Kokusebenza: I-Ansix Tech isebenzisa imigaqo yokuvelisa engenamthungo kumsebenzi wayo. Iindlela ezifana neSingle-Minute Exchange of Die (SMED), nangona zihlala zinxulunyaniswa notshintsho lwesikhunta kwicala le-press-side, zibonisa ifilosofi yenkampani yonke yokunciphisa inkunkuma. Izifundo zokubumba i-automotive injection zibonise ukuba ukusetyenziswa kwe-SMED kunokunciphisa ixesha lokuseta ngaphezulu kwe-50% kwaye kunciphise kakhulu uluhlu lwezinto ezisetyenziswa kwinkqubo.

 

Itheyibhile 2: Indlela i-Ansix Tech's Process Innovations eqhuba ngayo ukuncitshiswa kweendleko

Ekugqibeleni, i-Ansix Tech ayizibeki nje njengomenzi wezinto zokubumba, kodwa "njengeqabane lokuvelisa" elityale imali eninzi kwimpumelelo yeenkqubo zabathengi bayo. Iprojekthi yeVolkswagen front bumper imele njengobungqina bolu budlelwane—ukudibana kokugqwesa kweemoto zaseJamani kunye nokuveliswa ngokuchanekileyo okubonelela ngokuthembeka, ubuhle, kunye nokusebenza, konke oku ngelixa kuqhuba iindleko ezinkulu kwenye yezona zinto zibonakalayo nezintsonkothileyo zesithuthi. Ngokwenza njalo, i-Ansix Tech ayilandeli nje iindlela zoshishino kodwa ibumba ikamva lokwenziwa kweemoto okusebenzayo, okuqhutywa yixabiso.

 

I-Ansix Tech Co Ltd

Ukuba unezicwangciso ezinxulumene neVolkswagen front bumper mold, ungaqhagamshelana nathi nangaliphi na ixesha. Siza kuguqula izimvo zakho zibe yinyani, sikuvumele ufezekise amaphupha akho, kwaye ufumane iiodolo ezinkulu kwimarike. Ulwazi lwethu loqhagamshelwano luthi info@ansixtech.com. Okanye uqhagamshelane ne-CTO yethu, nge-imeyile: stephen@ansixtech.com

 

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