Injin Wanke Na Gaban Haier, Injin Wanke Na Gaba, Mold na Bayan Haɗawa

Injin Wanke Na Gaban Haier, Injin Wanke Na Gaba, Mold na Bayan Haɗawa

 

An ƙera Daidaito ga Talakawa: Yadda Ansix Tech's Jagorar Moldy shine Sake fasalta Haier's Front-Loading Injin Wankewa

 

A cikin yanayin gasa mai yawa na kayan aikin gida, bambancin da ke tsakanin jagorancin kasuwa da tsufa sau da yawa yana ta'allaka ne akan abin da masu amfani ba za su iya gani ba. Bayan kyawawan fuskokin bakin karfe da hanyoyin sadarwa na dijital na zamani na injinan wanki na gaba akwai wani abu da ke ɗauke da babban matsin lamba na injiniya, canjin zafi, da buƙatar cikakken ingancin hana ruwa shiga: haɗakar bayan baho na waje.

 

Ga Haier, jagora a manyan kayan aiki na duniya, aikin wannan muhimmin sashi ba za a iya yin sulhu a kai ba. Lokacin da buƙatar ta ƙaru don samun sabon ƙarni na injunan wanki masu inganci, masu ƙarancin hayaniya waɗanda ke buƙatar daidaito da dorewa mara misaltuwa, Haier ya koma ga abokin tarayya tare da ƙwarewar ƙarfe, ƙwarewar injiniya, da sikelin masana'antu don cimma wannan lokacin: Ansix Tech.

 

Tare da sama da shekaru 28 na ƙwarewa ta musamman a ƙira da ƙera molds masu inganci, Ansix Tech ta ƙirƙiri wani wuri da 'yan wasa kaɗan za su iya zama. Aikinsu na baya-bayan nan na injin wanki na Haier na waje na molds na haɗa bayan gida na waje ba wai kawai ciniki ba ne, har ma da wani bincike a cikin Babban Mould masana'antu - labari na warware matsalolin injiniya masu wahala, rage farashi mai wahala ta hanyar kirkire-kirkire, da kuma tabbatar da inganci tare da tsauraran matakan masana'antar kayan aikin likita.

 

Farawa: Aikin da aka Fara don Girma

Aikin ya fara ne da taƙaitaccen bayani mai sarkakiya daga ƙungiyar haɓaka samfuran Haier. Sabuwar layin na'urorin wankin da ke ɗaukar kaya a gaba suna buƙatar wani abu mai kama da na'urar haɗa kayan bayan baho na waje wanda zai iya samar da sassa masu kwanciyar hankali na musamman. Haɗin baya shine wurin da aka sanya kayan haɗin ganga da kuma babban shaft; duk wani karkacewa a cikin daidaituwa ko warpage yana haifar da mummunan gazawa - hayaniya, girgiza, ko zubewa - cikin watanni bayan amfani da mai amfani.

 

An bayyana fara aikin Ansix Tech da bambancin yanayin dillalai da abokan ciniki na yau da kullun. Maimakon kawai samun ƙirar sassa da aka kammala da kuma ambaton ƙira, Ansix Tech ta haɗa ƙungiyar injiniyan su cikin matakan farko na zagayowar rayuwar samfurin Haier. Wannan haɗin gwiwa na farko ya ba Ansix Tech damar amfani da ƙwarewar su ta asali: Tsarin Masana'antu (DFM).

 

Matakin farko ya ƙunshi zurfafa bincike kan yawan amfanin da Haier ke samarwa a kowace shekara. Ganin cewa wannan mold za a yi shi ne don samar da babban taro - wanda aka kiyasta zai gudanar da miliyoyin zagayowar rayuwa - Ansix Tech ta san cewa ƙarfe na kayan aiki na yau da kullun da hanyoyin sanyaya na gargajiya ba za su wadatar ba. An fara aikin ne da manufa ɗaya tilo: ƙirƙirar mold wanda ba wai kawai zai tsara filastik ba, har ma zai tsara tsarin farashin Haier don mafi kyau.

 

Magance Gaibi: Darajar Injiniya Ta Hanyar Zane

Darajar da Ansix Tech ke bayarwa ga abokan ciniki kamar Haier ta fi ƙarfin tsarin da ake amfani da shi. Yana cikin rage haɗarin. Ga kamfani kamar Haier, dakatarwar layin samarwa saboda lalacewar tsarin da aka yi da shi na iya kashe ɗaruruwan dubban daloli a kowace awa. Falsafar ƙira ta Ansix Tech ta mayar da hankali kan kawar da wannan haɗarin ta hanyar injiniyan hasashen yanayi.

 

Binciken Gudun Mold da DFM

Kafin a yanke guntun ƙarfe na farko, Ansix Tech ta gudanar da cikakken bincike kan kwararar Mold. Don haɗa bututun baya na waje, babban ƙalubalen shine kula da layin walda. Dole ne sashin ya kasance mai hana ruwa da iska shiga, duk da haka yanayin haɗin baya - wanda ke ɗauke da manyan abubuwa masu rikitarwa don hawa bututun dakatarwa da kuma gidan ɗaukar kaya na tsakiya - yana haifar da cikas ga kwararar polypropylene mai narkewa.

 

Ta amfani da manhajar kwaikwayo ta zamani, Ansix Tech ta gano cewa wurin farko na ƙofar da aka tsara ta hanyar ƙirar za ta ƙirƙiri layin walda kai tsaye a kan hanyar haɗin ginin bearing - wanda ba zai iya tsayawa ba don dorewa. Ta hanyar canza tsarin kwararar da daidaita ƙirar ƙofar, sun tabbatar da cewa gaban polymer ya haɗu a cikin yankunan da ba su da damuwa, suna kiyaye amincin tsarin a mafi mahimmancin mahaɗar ɓangaren.

 

Bugu da ƙari, tsarin DFM ya gano alamun nutsewa a kan sassan haƙarƙari masu kauri. Ansix Tech ta haɗu da Haier don ɗan gyara yanayin haƙarƙari, rage rabon kauri na bango ba tare da rage taurin tsarin ba. Wannan haɗin gwiwa - inganta ƙirar sassan don tsarin ƙera - shine inda Ansix Tech ke ƙara ƙima mai yawa, sau da yawa yana rage farashin ɓangaren abokin ciniki da kashi 15-20% kafin ma a gina mold ɗin.

 

Alchemy na Kayan Aiki: Sinadarin Kimiyya Ya Haɗu da Injini

Tsawon lokacin da wani abu mai allura mai yawa zai ɗauka yana da alaƙa da ingancin ƙarfe na kayan aikinsa. Don ƙirar haɗa kayan bayan baho na waje na Haier, Ansix Tech ta zaɓi kayan aiki ba wai kawai don tauri ba, har ma don takamaiman haɗin juriyar lalacewa, juriyar tsatsa (don yaƙi da danshi da sabulun wanki da ke cikin yanayin wanki), da kuma yanayin zafi.

 

Don tushen da ramin—tsarin da ke bayyana yanayin ɓangaren—Ansix Tech ta yi amfani da Bohler W302 (1.2343 ESR). An zaɓi wannan ƙarfe mai zafi, wanda aka tace ta hanyar Electro-Slag Remelting (ESR), saboda tsarkinsa na musamman. A fannin sinadarai, yana ɗauke da daidaiton sinadarin Carbon (0.38%), Silicon (1.0%), Chromium (5.0%), da Molybdenum (1.3%). Wannan takamaiman matakin yana ba da haɗin kai mai kyau na tauri da ƙarfin zafin jiki mai yawa, wanda ke da mahimmanci don kiyaye ƙarewar saman da aka goge da ake buƙata don cikin ɗakin wanka mai santsi, wanda ke hana yadi ya kama.

 

Ga zamiya da na'urorin ɗagawa—abubuwan da za su jure wa miliyoyin zagaye na gogayya—Ansix Tech ta ƙayyade Bohler K390. Wannan ƙarfen ƙarfe na foda yana ba da sinadaran da suka haɗa da babban abun ciki na Vanadium da Chromium, wanda ke haifar da taurin carbide wanda ke ba da juriyar lalacewa har sau goma fiye da ƙarfe na kayan aikin D2 na yau da kullun. Wannan zaɓin yana da mahimmanci ga ƙwanƙolin gefe waɗanda ke samar da madaurin ɗagawa; duk wani lalacewa a nan zai haifar da walƙiya (filastik mai yawa) wanda zai buƙaci gyara da hannu mai tsada a layin haɗa Haier.

 

Don faranti masu lalacewa da abubuwan da ke motsawa, an yi amfani da ƙarfen G20Mn5 (1.6220) don kyawawan halayensa na damping, yana tabbatar da cewa motsi mai sauri na mold ɗin ya kasance shiru kuma yana da kwanciyar hankali a cikin miliyoyin zagayowar.

 

Tsarin Inganci: Sanyaya, Ƙofa, da Fitar da Kaya

Babban ƙalubalen fasaha wajen ƙera wani ɓangare mai girma kamar baho na waje na injin wanki (yawanci yana da nauyin kilogiram 8-12) shine lokacin zagayowar. A cikin yawan samar da kayayyaki, aske daƙiƙa biyu daga zagayowar na iya haifar da ɗaruruwan dubban daloli a cikin tanadin aiki da makamashi na shekara-shekara. Tsarin mold na Ansix Tech don Haier ya mai da hankali sosai kan tsarin guda uku masu mahimmanci: sanyaya, rufewa, da kuma fitar da iska.

 

Tsarin Sanyaya da Tashoshin Ruwa

Modulation na gargajiya sun dogara ne akan layukan ruwa masu haƙa madaidaiciya. Don aikin Haier, Ansix Tech ta yi amfani da hanyoyin sanyaya yanayi, an yi amfani da injinan haƙa rami mai zurfi na CNC daidai, kuma a wurare masu rikitarwa, ta amfani da kayan da aka buga ta hanyar 3D inda layukan sanyaya ke bin ainihin siffar ɓangaren. Wannan yana da mahimmanci musamman ga haɗakar bayan baho na waje, wanda ke da sassa masu kauri a kusa da gidan ɗaukar kaya wanda ke riƙe zafi fiye da sassan siririn bango.

 

Sanyayawar da aka saba yi ta rage lokacin sanyaya gaba ɗaya da kashi 27%. Ta hanyar sarrafa yanayin zafi daidai gwargwado, Ansix Tech ta kawar da wuraren zafi waɗanda galibi ke haifar da raguwar bambanci da warpage. An tsara hanyoyin ruwa tare da inganta kwararar ruwa mai rikitarwa - tabbatar da lambar Reynolds sama da 10,000 - don haɓaka ingancin canja wurin zafi. Wannan ba wai kawai ya ƙara saurin lokacin zagayowar ga Haier ba, har ma ya haifar da wani ɓangare mai kyau a cikin kujerar ɗaukar nauyi, wani muhimmin abu don aikin sauti.

 

Masu Gudu da Tsarin Ƙofa

Ganin yadda aka yi amfani da polypropylene mai cike da gilashi (PP+GF30) don baho na waje don samun ƙarfin injina, tsarin mai gudu ya kasance muhimmin abu na ƙira. Ansix Tech ta aiwatar da tsarin mai gudu mai zafi tare da ƙofofin bawul. Shawarar amfani da fasahar ƙofar bawul akan ƙofofin zafi ta samo asali ne daga buƙatar kyakkyawan kwalliya a saman waje da kuma ingantaccen tsarin ciki.

 

Sinadarin sinadarai na PP+GF30 yana da gogewa; zare-zaren gilashi suna aiki kamar takarda mai laushi akan ƙarfe na gargajiya. Ansix Tech ta ƙayyade tsarin mai gudu mai zafi tare da ƙarshen da aka lulluɓe da Titanium Nitride (TiN) don tsayayya da gogewa. An tsara wuraren ƙofa daidai ta amfani da mai sarrafa ƙofar bawul mai tsari. Wannan ya ba Ansix Tech damar "kunna" sashin gidan ɗaukar kaya mai kauri daban da siraran bango, yana tabbatar da matsin lamba iri ɗaya na marufi da kuma kawar da gurɓatattun abubuwa (wuraren iska na ciki) wanda zai iya haifar da mummunan gazawa a ƙarƙashin nauyin zagayowar juyawa.

 

Tsarin Fitar da Kaya

Fitar da babban ɓangare mai zurfi kamar injin wanki na waje ba tare da nakasa ba ƙalubale ne na injiniya mai matuƙar wahala. Tsarin fil ɗin fitar da iska zai haifar da alamun gani kuma yana iya karkatar da ɓangaren idan ƙarfin fitar iska bai daidaita ba.

 

Ansix Tech ta ƙera tsarin haɗakar fitarwa ta amfani da farantin ejector na hydraulic wanda aka haɗa shi da bawuloli masu fashewa na iska. Tsarin yana amfani da zobe na babban hannun riga mai ejector a kusa da gidan ɗaukar kaya (mafi ƙarfi na taron) tare da fil ɗin ejector da aka sanya a cikin tsarin haƙarƙari. Don karya hatimin injin da ke tsakanin babban core da filastik mai sanyaya, ana allurar iska mai matsin lamba ta cikin ƙananan bawuloli a cikin core. Wannan tsarin yana tabbatar da cewa an saki ɓangaren cikin tsabta, ba tare da lalacewa ba, wanda ke ba da damar cire robot nan take.

 

Tsarin Aikin Masana'antu: Daidaito a Aiwatarwa

Sauyin daga ƙira zuwa ƙarfe shine inda masana'antun mold da yawa ke raguwa. Ansix Tech na shekaru 28 na gwaninta an tsara shi a cikin tsarin aikin sarrafa su, wanda ya haɗa da injin CNC mai sauri, EDM (Na'urar Rage Wutar Lantarki), da kuma sanya hannu.

 

Ga masana'antun Haier, aikin ya fara ne da yin amfani da injinan injinan CNC masu ƙarfin juyi mai ƙarfi. Daga nan aka yi wa ƙarfen zafi zuwa 48-52 HRC don cimma ƙarfin da ake buƙata. Bayan maganin zafi, tsarin injinan ya shiga matakin kammalawa mai sauri. Ta amfani da cibiyoyin injinan Makino masu saurin juyi, Ansix Tech ta sami juriya na ±0.005mm akan mahimman fasaloli, kamar diamita na ginin bearing.

 

An yi amfani da kariyar saman da ake buƙata don waje na baho na waje - wani tsari mai kyau wanda ke ɓoye ƙananan ƙazanta daga shigarwa - ta amfani da fasahar zamani ta EDM (Na'urar Rage Fitar Wutar Lantarki). Wannan tsari ya buƙaci ƙera na'urorin lantarki na musamman na graphite waɗanda aka niƙa su zuwa madubi kafin a yi amfani da su don ƙona yanayin a cikin ƙarfe. Wannan matakin dalla-dalla yana tabbatar da cewa kowane ɓangaren filastik da aka samar zai sami kyakkyawan yanayi mai kyau.

 

Crucible: Kalubalen Tabbatarwa da Gyaran Allura

Tabbatarwa shine matakin da injiniyan ka'ida ya haɗu da gaskiyar zahiri. Ansix Tech ta yi amfani da tsarin tabbatarwa mai matakai da yawa don ƙirar Haier, wanda ya wuce ƙa'idodin masana'antu sosai.

 

Tabbatar da T0 (Farkon Harbi)

An gudanar da samfurin T0 a ƙarƙashin yanayi mai tsauri. Da farko, mold ɗin ya nuna ƙananan matsaloli da suka zama ruwan dare gama gari ga manyan sassa - musamman, ƙaramin yaɗuwa a yankin flange inda baho na waje ya haɗu da gaban panel. Wannan ya faru ne saboda bambancin saurin sanyaya.

 

Maimakon kawai daidaita sigogin allurar don ramawa—wanda zai haifar da ƙaramin taga na sarrafawa ga Haier—Ansix Tech ta mayar da mold ɗin zuwa bene na shagon. Sun gyara da'irar sanyaya a yankin flange, suna ƙara ƙarin kumfa don ƙara canja wurin zafi. Wannan babban shiga tsakani ne, amma ya faɗaɗa tagar sarrafawa, yana tabbatar da cewa ƙungiyar masana'antar Haier za ta iya sarrafa mold ɗin a babban gudu ba tare da tsoron ɓarna ba.

 

Inganta Tsarin Gyaran Allura

A lokacin tantancewa, Ansix Tech ta mayar da hankali kan inganta inganci da kuma kula da farashi. Sun yi amfani da ka'idojin Scientific Molding don nazarin bayanin cikawa. Ta hanyar yin lanƙwasa mai kama da na ɗan lokaci da kuma nazarin asarar matsi, sun gano cewa za a iya rage matsin lamba na allura da kashi 12% ta hanyar rage saurin fakitin mataki na biyu kaɗan.

 

Wannan ingantawa yana da tasirin juyawa. Ƙarancin matsin lamba na allura yana nufin rage damuwa akan abubuwan da ke cikin mold, yana tsawaita rayuwar kayan aikin. Hakanan ya rage yawan matsewar da ake buƙata, wanda ya ba Haier damar sarrafa mold ɗin a ƙaramin latsawa fiye da yadda aka zata da farko, wanda hakan ya samar da tanadi mai yawa na makamashi a tsawon rayuwar samfurin.

 

Kula da Inganci, Rage Farashi, da Isarwa

Kula da Inganci da Tabbatarwa

Tsarin ingancin Ansix Tech na aikin Haier ya yi kyau kwarai da gaske. An duba kowace bangaren mold ɗin CMM (Coordinate Measuring Machine), tare da adana rahotannin ta hanyar dijital don gano su. Don mold ɗin da aka gama, sun gudanar da gwajin "Run at Builder's" (RAB), suna gudanar da mold ɗin akai-akai na tsawon awanni 48 don kwaikwayon damuwar samar da taro.

 

Sun yi amfani da tsarin samfurin Zero-Defect yayin tantancewa. Bayan gwaje-gwajen girma na yau da kullun, sun yi gwajin ultrasonic akan mahimman layukan walda da kuma duba micro-CT akan mahaɗin bearing don tabbatar da daidaiton ciki 100%. Sai lokacin da ɓangaren ya wuce waɗannan gwaje-gwajen marasa lalata aka tabbatar da mold ɗin.

 

Marufi da Isarwa Mai Sauri

Ganin cewa lokacin zuwa kasuwa yana da matuƙar muhimmanci ga Haier, Ansix Tech ta shirya dabarun jigilar kayayyaki wanda ya haɗa da kekunan da aka gina musamman, waɗanda aka tsara bisa ga yanayi don hana tsatsa yayin jigilar kaya. An kawo masa wannan tsari tare da cikakken fakiti, gami da faranti na sakawa, littattafan kula da zafi, da kuma cikakkun takardu na saitin da suka ba wa masu fasaha na Haier damar samun amincewar farko a cikin awanni 24 bayan shigarwa.

 

Ribar Dabaru: Rage Kuɗi Mai Wuya

Labarin da ya fi jan hankali a cikin wannan haɗin gwiwar shine ikon Ansix Tech na rage "kuɗin wahala" ga Haier. A cikin masana'antar kayan aiki, "kuɗin wahala" yana nufin kashe kuɗi mai ma'ana, na kowane raka'a akan kayan aiki da samarwa.

 

Zaɓin Kayan Aiki: Ta hanyar inganta DFM, Ansix Tech ta rage nauyin ɓangaren filastik da kashi 4% ba tare da rage ƙarfi ba. Fiye da miliyoyin na'urori, wannan raguwar amfani da polypropylene yana wakiltar miliyoyin daloli a cikin tanadi.

 

Tsarin Masana'antu: Tsarin sanyaya mai tsari ya rage lokacin zagayowar da kashi 27%. Ga masana'anta da ke aiki awanni 24 a rana, wannan ƙaruwar ƙarfin aiki yana ba Haier damar jinkirta ko kawar da buƙatar saka hannun jari na biyu a cikin wani nau'in mold.

 

Ingancin Aiki: Ta hanyar ƙirƙirar mold mai faffadan taga na sarrafawa, Ansix Tech ta rage yawan sharar Haier daga matsakaicin masana'antu na kashi 3% zuwa ƙasa da kashi 0.5%. Rage sharar, tare da kawar da sake yin aiki da hannu don lahani na walƙiya ko na kwalliya, ya rage jimlar farashin mallakar kayan aikin sosai.

 

Kammalawa: Gado na Aminci

Kwarewar Ansix Tech mai zurfi a fannin ba wai kawai ta lokaci ba ce—aiki ne na maimaitawa. Tare da sama da shekaru 28 na ƙwarewar masana'antu, sun ƙirƙiri cikakken ɗakin karatu na nazarin yanayin gazawa wanda ke ba da haske ga kowane sabon ƙira. Ga injin wanki na waje na Haier, ƙirar haɗa kayan bayan gida na waje, wannan ƙwarewar ta bayyana a matsayin mold wanda ba kawai kayan aiki ba ne, har ma da kadara.

 

Aikin ya samar da wani tsari mai ƙarfi wanda zai iya ɗaukar nauyin samar da kayayyaki masu yawa ba tare da kulawa mai yawa ba. Ya magance ƙalubalen fasaha na ingancin layin walda, warpage, da rage lokacin zagayowar ta hanyar ingantaccen sarrafa zafi da injinan daidai. Ta hanyar zaɓar kayan aiki kamar W302 ESR da K390 da kyau bisa ga sinadaran da ke cikinsu da kuma halayen injinansu, Ansix Tech ta tabbatar da cewa mold ɗin zai wuce kwangilar samarwa ta farko.

 

Mafi mahimmanci, Ansix Tech ta samar da ƙima mai ma'ana ga Haier ta hanyar rage farashi mai wahala - inganta yanayin sassan, tsarin allurar, da kuma ingancin sanyaya don rage farashin kowace na'urar wanke-wanke da aka samar.

 

A cikin masana'antar da aminci shine kudin da ake amfani da shi wajen yin suna, Ansix Tech ta tabbatar da cewa hanyar zuwa ga kayan aiki na gida mai kyau ba a haɗa su ba, amma a cikin ƙarfen da ke bayyana shi. Aikinsu ga Haier ya zama shaida ga gaskiyar cewa a duniyar masana'antu ta duniya, ana samun ƙwarewa ta gaske a cikin kamfanonin da suka fahimci kimiyyar mold sosai kamar yadda tattalin arzikin kasuwa ke yi.

 

Kamfanin Ansix Tech Ltd

Idan kuna da wasu tsare-tsare da suka shafi Injin Wanke Haier Front-Loading Outer Tub Rear Assembly Mold, kuna iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com

 

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