Imashini yo kumesa imyenda ya Haier ipakiye imbere, ifite ikiyiko cyo hanze cyo guteranya inyuma.

Imashini yo kumesa imyenda ya Haier ipakiye imbere, ifite ikiyiko cyo hanze cyo guteranya inyuma.

 

Byakozwe neza ku bw'abantu benshi: Uburyo Ansix Tech's Umwigisha w'Ibimeray ni Ivugurura ry'Ikorwa ry'Imashini Zikaraba Imyenda za Haier zishyirwa imbere

 

Mu rwego rwo guhangana cyane kw'ibikoresho byo mu rugo, itandukaniro riri hagati y'ubuyobozi bw'isoko n'ubushaje akenshi rituruka ku byo abaguzi badashobora kubona. Inyuma y'inyuma y'ibyuma bikozwe mu cyuma gikozwe mu buryo bwa elegitoroniki hamwe n'imashini zigezweho zo kumesa imyenda zikoresha ibyuma imbere, hari igice gihangayikishijwe n'imbaraga za mekanike, ihindagurika ry'ubushyuhe, ndetse n'ibura ry'ubuziranenge butagira amazi: ihuriro ry'inyuma ry'igitanda cyo hanze.

 

Kuri Haier, umuyobozi ku isi mu bikoresho bikomeye, imikorere y'iki gice cy'ingenzi ntabwo ivugwaho rumwe. Ubwo icyifuzo cyiyongereye ku gisekuru gishya cy'imashini zo kumesa zikora neza kandi zidakoresha urusaku rwinshi zisaba ubushishozi n'uburambe budasanzwe, Haier yashakiye umufatanyabikorwa ufite ubumenyi mu by'ibyuma, ubuhanga mu by'ubwubatsi, n'urwego rw'inganda kugira ngo ahuze n'icyo gihe: Ansix Tech.

 

Ifite uburambe bw'imyaka irenga 28 mu gushushanya no gukora imashini zikora neza cyane, Ansix Tech yashyizeho umwanya udasanzwe abanywanyi bake bashobora gufata. Umushinga wabo uherutse gukoreshwa mu gushushanya imashini imesa imbere ya Haier, ikora imashini yo hanze, ntabwo ari igikorwa gusa ahubwo ni inyigo y’ingero muri Ifumbire igezweho inganda—inkuru yo gukemura ibibazo bikomeye by’ubuhanga, kugabanya ibiciro bikomeye binyuze mu buhanga, no kwemeza ubuziranenge hakoreshejwe imbaraga z’uruganda rukora ibikoresho by’ubuvuzi.

 

Itangiriro: Umushinga watangijwe ku rwego rwo hejuru

Umushinga watangiye n'incamake y'itsinda rya Haier rishinzwe iterambere ry'ibicuruzwa. Umurongo mushya w'imashini zoza imbere zasabaga ifuro ry'inyuma ry'igitanda rishobora gukora ibice bifite imiterere ihamye. Itsinda ry'inyuma ni ryo shingiro ry'icyuma gifata ingoma n'umugozi mukuru; gutandukana kose mu buryo bugaragara cyangwa guhindagurika bitera kwangirika gukomeye—urusaku, guhinda umushyitsi, cyangwa kuva amazi—mu mezi make nyuma yo gukoreshwa n'abaguzi.

 

Gutangiza umushinga kwa Ansix Tech byaranzwe no kuva ku miterere isanzwe y’umucuruzi n’umukiriya. Aho kugira ngo Ansix Tech ihabwe igishushanyo mbonera cy’ibice byarangiye no kuvuga icyitegererezo, yashyize itsinda ryayo ry’abahanga mu byiciro bya mbere by’ubuzima bw’ibicuruzwa bya Haier. Ubu buryo bwo gutangira bwa mbere bwatumye Ansix Tech ikoresha ubushobozi bwayo bw’ibanze: Gushushanya ku buryo bwo gukora (DFM).

 

Icyiciro cya mbere cyasabaga isesengura ryimbitse ry’umusaruro wa Haier ku mwaka. Bitewe n’uko iyi mold yari igenewe gukorwa mu bwinshi—biteganijwe ko izakoresha miliyoni nyinshi mu gihe cyose izaba imaze—Ansix Tech yari izi ko ibyuma bisanzwe n’imiyoboro isanzwe yo gukonjesha bitari bihagije. Uyu mushinga watangijwe ufite intego imwe: gukora mold itari izakora pulasitiki gusa ahubwo inakora imiterere y’ikiguzi cya Haier.

 

Gukemura Ibitagaragara: Agaciro k'Ubwubatsi binyuze mu Gushushanya

Agaciro Ansix Tech iha abakiriya nka Haier karenze ibara ry’umubiri. Ni mu kugabanya ibyago. Ku kigo nka Haier, guhagarara k’umusaruro bitewe n’ibura ry’ibara ...

 

Isesengura ry'Ihindagurika ry'Ibintu Biterwa n'Ifu y'Ifu n'Isuzuma ry'Ifu y'Ifu

Mbere y'uko icyuma cya mbere gicibwa, Ansix Tech yakoze isesengura ryimbitse ry'umuyoboro w'amazi. Ku gice cyo hanze cy'inyuma cy'ikigega, ikibazo nyamukuru ni ugucunga umurongo w'amazi. Igice kigomba kuba kidashobora kuvomerwa n'amazi n'umwuka, ariko imiterere y'igice cyo inyuma—kifite ibikoresho bikomeye byo gupakira imiyoboro n'aho icyuma gifata—bitera imbogamizi ku muyoboro wa polypropylene ushongeshejwe.

 

Ikoresheje porogaramu igezweho yo kwigana, Ansix Tech yagaragaje ko aho irembo rya mbere ryatanzwe n'igishushanyo mbonera cyakozwe hazabaho umurongo wo gusudira unyuze mu buryo butaziguye ku gice cy'aho icyuma gihurira—ntabwo ari cyo gitangira kugira ngo gikomere. Mu guhindura imiterere y'amazi no guhindura imiterere y'irembo, bahamije ko imbere ya polymeri hahujwe mu duce tudakomeye, bakomeza imiterere y'imiterere mu mpande z'ingenzi cyane z'igice.

 

Byongeye kandi, inzira ya DFM yasanze ibimenyetso bishobora gukaraba ku bice by'imbavu nini. Ansix Tech yafatanyije na Haier guhindura gato imiterere y'imbavu, bigabanya ubunini bw'inkuta nta kwangiza imiterere y'imiterere. Ubu bufatanye—bunoza imiterere y'ibice by'inyubako—ni bwo Ansix Tech yongera agaciro gakomeye, akenshi bigabanya ikiguzi cy'igice cy'umukiriya ho 15-20% mbere yuko ibumba rikorwa.

 

Ubuhanga mu by'ibikoresho: Ubutabire buhura n'ubukanishi

Kuramba kw'ibumba rinini riterwa n'ubwiza bw'ibice byaryo. Ku ibumba ryo hanze rya Haier, Ansix Tech yahisemo ibikoresho bitari ibyo gukomera gusa, ahubwo no mu buryo bwihariye bwo kwirinda kwangirika, kurwanya ingese (kugira ngo irwanye ubushyuhe n'amazi biba mu isuku), ndetse no gutwara ubushyuhe.

 

Ku gice cyo hagati n'icyumba—imiterere y'igice—Ansix Tech yakoresheje Bohler W302 (1.2343 ESR). Iki cyuma gishyushye cyo gukora, cyatunganyijwe hifashishijwe Electro-Slag Remelting (ESR), cyatoranijwe kubera ubuziranenge bwacyo budasanzwe. Mu rwego rwa shimi, kirimo imiterere iringaniye ya Karuboni (0.38%), Silikoni (1.0%), Korumoni (5.0%), na Molybdenum (1.3%). Iki gipimo cyihariye gitanga uruvange rwiza rw'ubukomere n'imbaraga z'ubushyuhe bwinshi, ni ingenzi mu kubungabunga ubuso busesuye bukenewe kugira ngo imbere h'igitanda cyo hanze habe heza, bigatuma imyenda idafata.

 

Ku byerekeye slide na lifters—ibice bizahangana n’ingendo nyinshi z’ubushyuhe—Ansix Tech yashyizeho Bohler K390. Iki cyuma cy’icyuma gikozwe mu ifu gitanga imiterere ya shimi irimo Vanadium nyinshi na Chromium, bigatuma habaho ubukana bwa karubide butanga ubukana bungana n’inshuro icumi kurusha icyuma gisanzwe cya D2. Iri hitamo ryari ingenzi ku bice bigize ibyuma bishyiraho ibyuma bifunga; ubushyuhe ubwo aribwo bwose hano bwatuma habaho ubushyuhe (plastiki irenze urugero) byasaba ko ikoreshwa n’intoki rihenze mu murongo w’iteraniro rya Haier.

 

Ku byuma byambarwaga n'ibice byimuka, icyuma cya G20Mn5 (1.6220) cyakoreshejwe kubera ubushobozi bwacyo bwo kugabanya ubushyuhe, bigatuma ingendo z'umuvuduko mwinshi w'ibumba ziguma zidacecetse kandi zihamye mu gihe cy'ingendo za miliyoni.

 

Imiterere y'imikorere myiza: Gukonjesha, Gufunga no Gusohora

Ikibazo nyacyo mu bijyanye no gushushanya igice kinini nk'ikigega cyo hanze cy'imashini imesa (ubusanzwe gipima ibiro 8-12) ni igihe cyo gushushanya. Mu gukora ibintu byinshi, gukata amasegonda abiri ku gikoresho kimwe bishobora gutuma habaho amafaranga ibihumbi amagana mu kazi no kuzigama ingufu buri mwaka. Igishushanyo mbonera cya Ansix Tech cya Haier cyibanze cyane ku buryo butatu bw'ingenzi: gukonjesha, gufunga no gusohora amazi.

 

Sisitemu yo gukonjesha n'imiyoboro y'amazi

Ibikoresho gakondo byishingikiriza ku miyoboro y'amazi igororotse. Ku mushinga wa Haier, Ansix Tech yakoresheje imiyoboro ikonjesha ikoresheje uburyo bwo gukonjesha bugezweho, bukozwe mu mashini hakoreshejwe uburyo bwo gucukura umwobo wimbitse wa CNC, kandi mu bice bigoye, hakoreshejwe uburyo bwa 3D aho imiyoboro ikonjesha ikurikiza imiterere nyayo y'igice. Ibi ni ingenzi cyane ku gice cyo hanze cy'inyuma, gifite ibice binini bikikije aho icyuma gifata amazi kigumana ubushyuhe igihe kirekire kuruta ibice bifite inkuta nto.

 

Gukonjesha kwa conformal byagabanyije igihe cyo gukonjesha muri rusange ho 27%. Binyuze mu gucunga ubushyuhe mu buryo bumwe, Ansix Tech yakuyeho ahantu hashyushye hakunze gutera guhindagurika no kugabanuka. Imiyoboro y'amazi yakozwe mu buryo bwo kunoza amazi mu buryo butunguranye—bituma umubare wa Reynolds urenga 10.000—kugira ngo yongere ubushobozi bwo kohereza ubushyuhe. Ibi ntibyatumye igihe cyo gukonjesha cya Haier cyihuta gusa, ahubwo byanatumye igice cy'intebe y'ubwikorezi kirushaho kuzunguruka, ikintu cy'ingenzi mu mikorere y'amajwi.

 

Sisitemu yo Kwiruka n'Ingo

Bitewe n'ikoreshwa rya polypropylene yuzuye ikirahure (PP + GF30) ku bwogero bwo hanze kugira ngo bugere ku mbaraga za mekanike, sisitemu yo gukurura yari ikintu cy'ingenzi mu gushushanya. Ansix Tech yashyizeho sisitemu yo gukurura ishyushye ifite amarembo ya valve. Icyemezo cyo gukoresha ikoranabuhanga rya valve hejuru y'amarembo y'ubushyuhe cyatewe n'uko hakenewe ubwiza buhebuje ku buso bwo hanze n'imiterere y'imbere.

 

Imiterere ya PP+GF30 ni imiti itera ubukana; insinga z'ikirahure zikora nk'impapuro z'umucanga ku cyuma gisanzwe. Ansix Tech yagennye sisitemu ishyushye yo gutwara ibintu ifite imitwe ya Titanium Nitride (TiN) kugira ngo idatera ubukana. Aho amarembo aherereye hagenwe neza hakoreshejwe uburyo bwo kugenzura amarembo ya valve. Ibi byatumye Ansix Tech "ipakiye" igice kinini cy'inzu y'ubwikorezi gitandukanye n'inkuta nto, igenzura ko igitutu kimwe cyo gupakira gikwirakwira kandi ikavanaho icyuho (imifuka y'umwuka yo imbere) ishobora gutuma habaho gutsindwa gukomeye mu gihe cy'imizigo ya spin cycle.

 

Sisitemu yo gusohora

Gusohora igice kinini gikururwa cyane nk'ikigega cyo hanze cy'imashini imesa nta guhindagurika ni ikibazo gikomeye mu buhanga. Sisitemu isanzwe yo gusohora ibyuma yakora ibimenyetso bigaragara kandi ishobora kugorama igice mu gihe imbaraga zo gusohora zitari zingana.

 

Ansix Tech yakoze sisitemu yo gusohora umwuka ikoresheje icyuma gisohora umwuka gihujwe n'udupira tw'umwuka. Sisitemu ikoresha impeta y'amaboko manini y'umurambararo akikije agace k'icyuma giteranya umwuka (igice gikomeye cyane cy'igice giteranya umwuka) hamwe n'udupira tw'icyuma dushyirwa mu mbavu. Kugira ngo hameneke agace gafunga umwuka hagati y'igice kinini n'icyuma gikonjesha, umwuka urimo umuvuduko mwinshi unyuzwa mu dupira duto two mu gice cy'umubiri. Iyi sisitemu igenzura ko igice gisohoka neza, nta guhindagurika, bigatuma gihita gikurwamo roboti.

 

Imikorere y'Inganda: Uburyo bwo Kuzigama mu Ishyirwa mu Bikorwa

Impinduka mu kuva ku gishushanyo mbonera kugeza ku cyuma niho abakora ibumba benshi bananirwa gukora. Uburambe bw'imyaka 28 bwa Ansix Tech bugaragara mu mikorere yabo yo gutunganya, ihuza imashini zikora imashini zikoresha uburyo bwa CNC bwihuta, EDM (Electrical Discharge Machining), no gushyira mu ntoki.

 

Ku bijyanye n'ibumba rya Haier, imikorere yatangiye no gukora neza bloki za W302 hakoreshejwe inganda za CNC zifite torque nini. Hanyuma icyuma cyatunganyijwe ubushyuhe kuri HRC 48-52 kugira ngo kigere ku bukonje bukenewe. Nyuma yo gukora ubushyuhe, inzira yo gukora ibyuma yinjiye mu cyiciro cyo kurangiza vuba cyane. Ikoresheje ibyuma bitunganya ibyuma byihuta bya Makino, Ansix Tech yageze ku buremere bwa ± 0.005mm ku bintu by'ingenzi, nko mu gice cy'umurambararo w'aho ibyuma bihagarara.

 

Irangi ry'ubuso rikenewe ku gice cyo hanze cy'ikigega—igishushanyo mbonera cy'utubuto duto gihisha uduce duto tw'imashini—ryakoreshejwe hakoreshejwe imashini zigezweho zo gusohora amashanyarazi (EDM). Iyi gahunda yasabaga gukora electrodes za grafiti zihariye zasyaga kugeza ku kirangi cy'indorerwamo mbere yo gukoreshwa mu gutwika imiterere y'ikigega mu cyuma. Uru rwego rw'ibice rutuma igice cyose cya pulasitiki cyakozwe kigira ubwiza buhamye kandi bwiza.

 

Imbogamizi zo kwemeza no gushushanya inshinge

Kwemeza ni icyiciro aho teworijiya ihura n’ukuri kw’umubiri. Ansix Tech yakoresheje inzira yo kwemeza ibyiciro byinshi ku bikoresho bya Haier, irenze cyane amahame y’inganda.

 

Kwemeza T0 (Ifoto ya Mbere)

Icyitegererezo cya T0 cyakozwe mu buryo bugenzuwe neza. Mu ntangiriro, iki gikoresho cyagaragaje utubazo duto dusanzwe ku bice binini—cyane cyane, guhindagurika guke mu gace k'urukiramende aho ikigega cyo hanze gihurira n'igice cy'imbere. Ibi byatewe n'uburyo butandukanye bwo gukonjesha.

 

Aho guhindura gusa ibipimo byo gutera kugira ngo bibe bihuye n’ibyo Haier yari gukora—byari gutuma idirishya ryo gutunganya ibintu rito cyane—Ansix Tech yasubije ifumbire mu iduka. Bahinduye uburyo bwo gukonjesha mu gace k’urukiramende, bongeramo izindi bubblers kugira ngo bongere ubushyuhe. Ibi byari igikorwa gikomeye, ariko byaguye idirishya ryo gutunganya, bituma itsinda rya Haier rikora ifumbire rishobora gukoresha ifumbire ku muvuduko mwinshi nta gutinya ko yangirika.

 

Kunoza Uburyo bwo Gutera Inshinge

Mu gihe cyo kwemeza, Ansix Tech yibanze ku kunoza imikorere no kugenzura ikiguzi. Bakoresheje amahame ya Scientific Molding kugira ngo basesengure imiterere y’ibipimo byuzuye. Binyuze mu gukora inyigo yo kugabanya umuvuduko w’ibipimo n’inyigo yo kugabanya umuvuduko, basanze umuvuduko w’ibipimo ushobora kugabanukaho 12% mu kugabanya umuvuduko w’ipaki y’icyiciro cya kabiri gato.

 

Uku kunoza kwagize ingaruka zo gucika. Gutera umuvuduko muke byasobanuye ko ibice by'ibumba bigabanuka, bikongera igihe cyo kubaho cy'igikoresho. Byanagabanyije toni yo gufunga yari ikenewe, bituma Haier ashobora gukoresha ibumba ku gikoresho gito kurusha uko byari byitezwe mbere, bigabanya ingufu nyinshi mu gihe cyose cy'igihe cy'ibumba.

 

Kugenzura Ubwiza, Kugabanya Ikiguzi, no Gutanga

Igenzura ry'Ubuziranenge n'Igenzura

Uburyo bwo kugenzura ubuziranenge bwa Ansix Tech ku mushinga wa Haier bwari bwuzuye. Buri gice cy’ibumba cyagenzuwe na CMM (Coordinate Measuring Machine), raporo zibikwa mu buryo bw’ikoranabuhanga kugira ngo zimenyekane neza. Ku ibumba ryarangiye, bakoze ikizamini gikomeye cya "Run at Builder's" (RAB), bakora ibumba buri gihe mu gihe cy’amasaha 48 kugira ngo bigane uburemere bw’umusaruro mwinshi.

 

Bakoresheje gahunda yo gupima Zero-Defect mu gihe cyo kwemeza. Uretse igenzura risanzwe ry’ibipimo, bakoze isuzuma rya ultrasound ku mirongo y’ingenzi yo gusudira no gupima micro-CT ku gice cy’aho icyuma gihurira kugira ngo barebe ko imbere ari 100%. Iyo igice cyatsinze ibi bizamini bitangiza, ni bwo gusa icyo gikoresho cyafatwaga nk’aho cyemejwe.

 

Gupakira no Gutanga byihuse

Kubera ko isobanukiwe ko igihe cyo kugurisha ari ingenzi kuri Haier, Ansix Tech yahuje ingamba zo gutwara ibintu zirimo gukurura amasanduku yubatswe ku buryo bwihariye, agenzurwa n’ikirere kugira ngo hirindwe ingese mu gihe cyo kuyatwara. Iyi foroma yatanzwe irimo ipaki yuzuye irimo amasahani yo kwambara, imfashanyigisho zishyushye, n’impapuro zose zashyizweho zatumye abatekinisiye ba Haier bemererwa mbere mu masaha 24 nyuma yo gushyirwaho.

 

Akamaro k'Ingamba: Kugabanya Ibiciro Bigoye

Inkuru ishishikaje cyane muri ubu bufatanye ni ubushobozi bwa Ansix Tech bwo kugabanya "ibiciro bikomeye" kuri Haier. Mu nganda z'ibikoresho, "ibiciro bikomeye" bivuga amafaranga akoreshwa ku bikoresho no ku musaruro ku buryo bufatika.

 

Guhitamo ibikoresho: Mu kunoza DFM, Ansix Tech yagabanyije uburemere bw'igice cya pulasitiki ho 4% nta gutakaza imbaraga. Mu bice bya miliyoni, uku kugabanuka kw'ikoreshwa rya polypropylene bigaragaza ko hari amafaranga menshi azigamwe.

 

Uburyo bwo gukora: Imiterere y’ubukonje bw’imashini yagabanyije igihe cyo gukora ku kigero cya 27%. Ku ruganda rukora amasaha 24/24, iyi nyongera y’ubushobozi ifasha Haier gutinza cyangwa gukuraho gukenera ishoramari rya kabiri mu buryo bubiri.

 

Ubushobozi bwo Gukoresha: Mu gushushanya ibumba rifite uburyo bwagutse bwo gutunganya, Ansix Tech yagabanyije igipimo cy'ibisigazwa bya Haier kuva kuri 3% by'inganda kigera munsi ya 0.5%. Kugabanuka kw'imyanda, hamwe no gukuraho ivugurura ry'ibikoresho n'intoki bitewe n'impinduka cyangwa ubwiza, byagabanyije cyane ikiguzi cyose cyo gutunga igikoresho.

 

Umwanzuro: Umurage wo kwizerwa

Ubunararibonye bwinshi bwa Ansix Tech mu nganda si ubw'igihe gusa—ni ubw'isubiramo ry'igihe. Bamaze imyaka irenga 28 bakora, bateguye isomero ryimbitse ry'isesengura ry'uburyo bwo gutsindwa ritanga amakuru kuri buri gishushanyo gishya. Ku byerekeye imashini imesa imbere ya Haier ikora imashini yo hanze y'ikiyiko cyo hanze, ubu bunararibonye bwagaragaye nk'ibumba ritari igikoresho gusa, ahubwo ni ingirakamaro.

 

Uyu mushinga watanze ifumbire ishobora gukomeza gukora neza mu buryo buhanitse ariko nta kuyitaho cyane. Yakemuye ibibazo bya tekiniki byo gukoresha imiyoboro yo gusudira, kugabanya igihe cyo kuyikoresha, no kugabanya igihe cyo kuyikoresha binyuze mu gucunga ubushyuhe buhanitse no kuyitunganya neza. Mu guhitamo neza ibikoresho fatizo nka W302 ESR na K390 hashingiwe ku miterere yabyo ya shimi n'imiterere yabyo, Ansix Tech yemeje ko ifumbire izaramba kurusha amasezerano ya mbere yo kuyikora.

 

Icy'ingenzi kurushaho, Ansix Tech yahaye Haier agaciro gafatika igabanya ibiciro bikomeye—ikoresha neza imiterere y'ibice, uburyo bwo gutera, no gukonjesha kugira ngo igabanye ikiguzi cya buri mashini imesa ikorwa.

 

Mu nganda aho ubwizerwe ari cyo kintu cy’ingenzi mu kumenyekanisha ikirango, Ansix Tech yagaragaje ko inzira igana ku gikoresho cyo mu rugo cyiza idakorwa mu buryo bwo guteranya ibikoresho, ahubwo ikorwa mu cyuma cy’ibumba gisobanura icyo gikoresho. Umurimo wabo kuri Haier ni igihamya cy’uko mu isi y’inganda ku isi, ubuhanga nyakuri buboneka mu bigo bisobanukiwe neza siyansi y’ibumba nk’uko ubukungu bw’isoko buhagaze.

 

Ansix Tech Co Ltd

Niba ufite gahunda zijyanye na Haier Front-Loading Washing Machine Outer Tub Rear Assembly Mold, ushobora kutuvugisha igihe icyo ari cyo cyose. Tuzahindura ibitekerezo byawe mu impamo, tuguhe intego zawe, kandi tuguhe amadorari menshi ku isoko. Amakuru yacu yo kuduhamagara ni info@ansixtech.com. Cyangwa uhamagare umuyobozi mukuru w’ikigo cyacu, ohereza ubutumwa kuri: stephen@ansixtech.com

 

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