Lianjia Air Fryer Casing Mold

Lianjia Air Fryer Casing Mold

 

Ingantaccen Injiniya a ƙarƙashin Matsi: Yadda Ansix Tech's ke Aiki Daidaitaccen Mold Magani Ya Sake Fayyace Farashi da Inganci na Aikin Murfin Soya na Iska na Lianjia

A cikin yanayin ƙananan kayan aikin gida masu gasa sosai, injin soya iska ya zama fagen yaƙi inda amincin alama ba wai kawai ta hanyar fasahar dijital ko wattage ba ne, har ma da ingancin zahiri. Rufin - wurin farko na hulɗar taɓawa tsakanin mai amfani da injin - yana aiki a matsayin babban mai daidaita ƙimar da aka fahimta. Dinki da aka yi kuskure, ƙarewar saman da ba ta dace ba, ko kayan da ke lalacewa a ƙarƙashin matsin lamba na zafi na iya rushe suna na alama cikin dare ɗaya.

 

Ga Lianjia, wani kamfani da ke da alaƙa da kayan girki masu yawa, masu inganci, babban ƙalubalen sabon aikin su na gyaran injin soya iska ya yi yawa sosai. Ganin matsin lamba biyu na hauhawar farashin kayan masarufi da kuma buƙatar fara amfani da su cikin sauri a kasuwa, Lianjia ta buƙaci abokin hulɗar masana'antu wanda zai iya rage haɗarin rayuwar samfurin gaba ɗaya - daga samfurin samfuri zuwa yawan samarwa.

 

Shiga Ansix Tech, ƙwararren masani kan kera kayayyaki, wanda ya shafe sama da shekaru 28 yana da ƙwarewa a fannin ƙira da ƙera injunan allura. Don aikin Lianjia Air Fryer Casing Mold, Ansix Tech ta yi amfani da dabarun haɗaka a tsaye wanda ba wai kawai ya ƙera kayan aiki ba ne; sun ƙera tsarin samar da kayayyaki. Ta hanyar mai da hankali kan ingantaccen inganci, rage farashi mai mahimmanci, da kuma inganta ayyukan masana'antu, Ansix Tech ta canza ƙalubalen fasaha mai sarkakiya zuwa nasara mai inganci da araha.

 

Babban Kalubalen: Daidaita Kyau, Nauyin Zafi, da Girma

Katunan soya iska suna da sarkakiya sosai. Ba kamar kayan ciki ba, katunan wani ɓangare ne na "kayan kwalliya" tare da buƙatun ado mai tsauri (sassan Class A). A lokaci guda, yana aiki azaman shingen zafi, abubuwan da ke samar da yanayin zafi mai tsanani. Ga aikin Lianjia, ƙalubalen musamman sun kasance uku:

 

Rikicewar Geometric: Murfin ya ƙunshi sassa masu rikitarwa, sassan bango masu siriri don watsa zafi, da ƙira masu rikitarwa don ɗora sukurori.

 

Abubuwan da suka shafi kwalliya: An buƙaci kammalawa mai sheƙi mai kyau da matte don dacewa da yaren zane na zamani na Lianjia, wanda ke buƙatar cikakkiyar kamala a saman saman mold ɗin.

 

Bukatun Girma: Tare da hasashen adadin da aka yi na shekara-shekara ya wuce raka'a miliyan 1.5, injin yana buƙatar ci gaba da zagayowar samarwa 24/7 tare da ƙarancin lokacin aiki don gyarawa.

 

Maganin Ansix Tech ya samo asali ne daga falsafar "Zane don Manufacturingability" (DFM), wanda ke tabbatar da cewa Tsarin Motsa Jiki da kansa ya zama babban hanyar rage haɗari da kuma kula da farashi.

 

Kimiyyar Kayan Aiki: Tushen Aiki

Zaɓin kayan da aka yi amfani da su wajen yin amfani da murfin Lianjia Air Fryer ya kasance muhimmi. Kayan da ake buƙata don samar da yanayin zafi mai zafi (HDT) don jure kusanci da abubuwan dumama, juriyar tasiri don dorewa yayin jigilar kaya da amfani, da kuma halayen kwararar da ake buƙata don cike rami mai sarkakiya, mai sirara.

 

Bayan bincike mai zurfi, Ansix Tech ta ƙayyade wani haɗin PC/ABS na musamman (Polycarbonate/Acrylonitrile Butadiene Styrene), musamman ma'aunin LG Chemical Lupoy GN5008RF.

 

Halayen Sinadarai da Halayensu: Wannan haɗin PC/ABS mai hana harshen wuta ya haɗa juriyar zafi mai yawa da ƙarfin tasiri na Polycarbonate tare da juriyar kwarara da damuwa na ABS. An zaɓi takamaiman matakin don:

 

Zafin Zafin Zafi (HDT): An ƙididdige shi a 110°C a 1.82 MPa, yana tabbatar da ingancin tsarin yayin zagayowar aikin injin soya iska.

 

Jinkirin Wuta: Samun ƙimar V-0 a kauri 1.5mm, tare da cika ƙa'idodin aminci na ƙasashen duniya don kayan kicin.

 

Ma'aunin Gudun Narkewa (MFI): An inganta MFI na 12 g/min 10 wanda ke ba da damar cike ramuka cikin sauri ba tare da haifar da lalacewa ko kuma zubar da ruwa a saman kwalliya ba.

 

Ga tushen mold da sassan, juriya ta fi muhimmanci. Ansix Tech ta yi amfani da ƙarfe mai zafi na DIN 1.2343 (X38CrMoV5-1) don ramin da aka saka a cikin tsakiya. Wannan kayan yana ba da ƙarfi mai ƙarfi, juriya mai yawa, da kuma kyakkyawan gogewa. Ga wuraren da ke buƙatar matsanancin juriya na zafi don hanzarta zagayowar sanyaya - musamman fil ɗin tsakiya kusa da wurin dumama - an yi amfani da Alloy na Copper Beryllium (C17200), yana ba da juriya na zafi sau biyar fiye da ƙarfe na yau da kullun, yana rage lokacin zagayowar sosai.

 

Matakin Zane: Rage Haɗari Ta Hanyar Injiniyan Dijital

Binciken Gudun Mold (DFM)

Kafin a yanke wani ƙarfe, Ansix Tech ta gudanar da cikakken nazarin kwararar Mold ta amfani da Autodesk Moldflow Insight. Wannan kwaikwayon dijital ba bincike ne kawai ba, amma tsari ne na ingantawa mai zurfi.

 

Binciken ya nuna babban haɗari: layukan walda da ke taruwa a wani wuri da ake iya gani a kan maƙallin gaban, wanda hakan na iya zama gazawar kyawun gani. Ta hanyar maimaita wuraren ƙofa ta hanyar amfani da na'urar, Ansix Tech ta warware wannan matsala ta hanyar dijital, tana canza wuraren haɗuwa zuwa haƙarƙarin tsarin da ba na kayan kwalliya ba. Bugu da ƙari, binciken ya yi hasashen yiwuwar tarkon iska a cikin radius na kusurwa mai rikitarwa. Wannan ya ba ƙungiyar injiniya damar tsara dabarun fitar da iska ta hanyar amfani da ramukan da aka yanke ta hanyar laser a cikin layin rabuwa, wanda hakan ya kawar da buƙatar ayyukan sakandare masu tsada bayan samarwa.

 

Tsarin Mai Gudu da Ƙofa

Domin cimma manufofi biyu na inganci mai girma da kuma kyawun gani, Ansix Tech ta aiwatar da Tsarin Mai Gudu Mai Zafi tare da sarrafa ƙofar bawul mai jere.

 

Tsarin: Tsarin mai gudu mai zafi mai maki 4 daga HRSflow.

 

Dabara: An daidaita buɗe ƙofofin bawul ɗin a jere don sarrafa ci gaban narkewar gaba, ta hanyar tabbatar da cewa an tura layukan walda zuwa hanyoyin iska marasa ganuwa. Wannan tsarin ya kawar da sharar mai gudu kamar na molds na gargajiya, wanda ya rage yawan amfani da kayan a kowace harbi da kusan kashi 18%. Don aikin samarwa na raka'a miliyan 1.5, wannan ya haifar da babban tanadin farashin kayan aiki ga Lianjia, wanda ke magance manufofin rage "tsadar" na abokin ciniki kai tsaye.

 

Injiniyan Tsarin Sanyaya

"Zakaran ɓoye" na aikin shine dabarun sanyaya yanayi. Molds na gargajiya na soya iska galibi suna fama da rashin daidaiton sanyaya yanayi, wanda ke haifar da warpage na wani ɓangare da kuma tsawaita lokacin zagayowar.

 

Akwatin Lianjia ya ƙunshi sassan kauri kusa da maƙallin da kuma siraran bango kusa da hanyoyin iska, wanda hakan ya haifar da rashin daidaiton zafi. Ansix Tech ta yi amfani da hanyoyin sanyaya yanayi na 3D a cikin abubuwan da aka saka a cikin tsakiya, ta amfani da laser sintering na ƙarfe kai tsaye (DMLS) don ƙirƙirar layukan sanyaya waɗanda ke bin tsarin ɓangaren.

 

Tsarin Zane: An sanya da'irori masu sanyaya a cikin 8-10mm na saman ramin, suna kiyaye kwararar ruwa mai rikitarwa (lambar Reynolds > 6,000) don haɓaka canja wurin zafi.

 

Sakamako: Wannan ƙirar ta rage lokacin sanyaya daga matsakaicin daƙiƙa 35 na masana'antu zuwa daƙiƙa 22 kawai a kowane harbi. Ta hanyar inganta tsarin zafin, ƙirar ta sami rarrabawar zafin rami iri ɗaya (bambanci

 

Tsarin Tsarin Fitar da Kaya

Domin tabbatar da fitar da ruwa mai santsi, ba tare da wata matsala ba, Ansix Tech ta tsara tsarin fitar da ruwa mai hade-hade. Tsarin ya yi amfani da hadewar jan hydraulic core don yanke gefen da kuma hanyar sadarwa ta fil na ejector na ƙasa masu daidaito da aka sanya a kan haƙarƙarin gini maimakon saman kwalliya. Ansix Tech ta kuma haɗa farantin ejector mai nitrided don tabbatar da dorewa a kan miliyoyin zagayowar, yana hana yanayin gazawar da ake samu a yanayin zafi mai yawa.

 

Masana'antu da Inji: Daidaito a Sikeli

Da aka tabbatar da tsarin dijital, sai aka fara aikin kera injin. Shekaru 28 na ƙwarewar Ansix Tech sun fi bayyana a fannin aikin injin, inda ake auna daidaito a cikin microns kuma lokacin aiki shine abokin gaba.

 

Tsarin Aiki da Dabaru na Inji

An raba tsarin samarwa zuwa tsarin aiki mai tsari:

 

Injin da ba shi da ƙarfi: An yi amfani da cibiyoyin injin CNC masu sauri (axis 5) don cire tushen mold da ramuka daga ƙarfe da aka riga aka taurare. Wannan matakin ya yi amfani da kayan aikin carbide tare da rufin TiAlN don jure yanayin zafi mai yawa da ake samu yayin injin mai sauri.

 

Maganin Zafi: An yi amfani da injin sarrafa zafi na injin tsotsa don cimma taurin 48-52 HRC iri ɗaya, wanda ke tabbatar da juriya ga lalacewa don yawan aiki mai yawa.

 

Kammalawa Daidai: Ga yankunan da ke da sheƙi mai yawa, Ansix Tech ta yi amfani da injin niƙa mai sauri (HSM) tare da matakin hawa ƙasa da 0.05mm, wanda hakan ya kawar da buƙatar goge hannu sosai—wani tsari da zai iya gabatar da rashin daidaiton yanayin geometric. An ƙirƙiri hanyoyin sanyaya masu rikitarwa ta hanyar haƙa rami mai zurfi, kuma, ga yankunan da aka tsara, tsarin DMLS da aka ambata a baya.

 

EDM (Injin Fitar da Wutar Lantarki): Don kusurwoyin ciki masu kaifi da kuma tsarin haƙarƙari masu rikitarwa waɗanda mai yanke niƙa ba zai iya isa gare su ba, Ansix Tech ta yi amfani da injinan sinkin CNC EDM. Ta amfani da na'urorin lantarki masu inganci na graphite, sun sami kamannin saman madubi (Ra

 

Kalubalen Fasaha a Injin Injiniya

Babban cikas na fasaha shine ƙera fil ɗin tsakiya masu siririn bango waɗanda ke da alhakin hanyoyin shigar iska. Waɗannan fil ɗin, waɗanda girmansu ya kai mm 1.2 kawai kuma suna da rabon tsayi zuwa diamita na 10:1, suna iya karkacewa yayin ƙera da allura.

 

Ansix Tech ta warware wannan ta hanyar amfani da waya EDM (Na'urar Rage Fitar Wutar Lantarki) don yanke waɗannan fil ɗin bayan an yi amfani da su wajen yin amfani da su. Wannan tsari ya ba da damar ƙirƙirar fil madaidaiciya, marasa ƙura tare da ƙarewar saman da ke rage mannewa na kayan PC/ABS, yana tabbatar da tsaftar layukan iska ba tare da walƙiya ba.

 

Tsarin Gyaran Allura: Ingantawa don Inganci da Kula da Farashi

Modulation ɗin ya kai rabin lissafin kawai. An cimma ainihin ƙimar Lianjia a lokacin samar da allurar gyaran fuska. Ansix Tech tana gudanar da wani wuri na musamman mai ƙarfin matsewa daga tan 80 zuwa 1,300, wanda ke ba da damar inganta tsarin aiki a cikin gida.

 

Tabbatar da Tsarin Aiki

Matakin tabbatarwa tsari ne mai matakai uku:

 

Tsarin Gyaran Kimiyya: Maimakon dogara ga "gwaji da kuskure" na gargajiya, Ansix Tech ta yi amfani da hanyar gyaran kimiyya. Sun yi nazarin matsin lamba na rami don gano "tagar tsari" - kewayon saurin allura, matsin lamba, da yanayin zafi wanda ya samar da sashi mai ƙarfi ba tare da haifar da damuwa ta ciki ba.

 

Ra'ayin Gage da R: An gudanar da wani bincike mai zurfi kan kayan aikin auna girma don tabbatar da cewa bambance-bambancen da ke cikin girman akwati sun samo asali ne daga tsarin, ba kuskuren aunawa ba.

 

Binciken Cpk: An kiyaye ma'aunin Ƙarfin Tsarin Aiki (Cpk) sama da 1.33 ga dukkan mahimman fannoni, wanda hakan ya tabbatar da cewa tsarin masana'antu yana da ikon yin lissafin cika ƙa'idodin Lianjia masu tsauri a cikin dogon lokaci.

 

Inganta Lokacin Zagaye da Rage Farashi

Domin cimma gagarumin raguwar farashi ga Lianjia, Ansix Tech ta mayar da hankali kan rage "tsadar farashi" da ke tattare da masana'antu.

 

Inganta Kayan Aiki: Ta hanyar amfani da tsarin mai gudu da inganta ƙirar sprue, an rage ɓarnar kayan aiki da kashi 18%. Bugu da ƙari, ta hanyar daidaita matsin lamba na baya da saurin sukurori daidai, Ansix Tech ta rage lalacewar kayan aiki, ta rage ƙimar ɓarna daga kashi 4.5% na farko zuwa ƙasa da kashi 1.2%.

 

Tsarin Aiki da Kai: An sanya wa ƙwayoyin halittar allurar robot masu kusurwa shida don cire sassan da kuma cire ƙofofi. Wannan ya kawar da buƙatar cirewa da hannu, ya rage farashin aiki a kowane sashi da kashi 40% da kuma ƙara amincin mai aiki.

 

Ingantaccen Makamashi: Ansix Tech ta aiwatar da tsarin servo-hydraulic a kan injunan gyaran allurar su, wanda ke cinye makamashi har zuwa kashi 60% ƙasa da na'urorin hydraulic na yau da kullun. An ba wa Lianjia waɗannan tanadi ta hanyar farashi mai rahusa.

 

Kula da Inganci da Tabbatarwa: Tsarin Sifili Mai Lalacewa

A duniyar casings na kayan lantarki na masu amfani, ana ɗaukar ƙimar lahani na 1% a matsayin gazawa. Ansix Tech ta aiwatar da yarjejeniyar tabbatar da inganci mai matakai da yawa (QA) don aikin Lianjia.

 

Kula da Inganci Mai Shigowa (IQC): An gwada kayan da ba a sarrafa ba (Lupoy GN5008RF) ta amfani da na'urar aunawa ta Differential Scanning Calorimeter (DSC) don tabbatar da yanayin zafi da kuma wurin narkewar gilashin, don tabbatar da cewa ba a shigar da kayan da aka gurbata ko aka sake niƙa ba tare da amincewa ba.

 

Kula da Ingancin Aiki a Cikin Tsarin Aiki (IPQC): Masu aiki sun gudanar da duba gani a kowane minti 30 a ƙarƙashin rumfunan haske na yau da kullun don gano lahani na kwalliya kamar alamun nutsewa, layukan kwarara, ko ƙonewa. An yi duban girma a kowane awa 2 ta amfani da Injin Aunawa Mai Daidaito (CMM) don sa ido kan mahimman fasaloli kamar wuraren hawa da girman kewaye na waje.

 

Duba Labarin Farko (FAI): Bayan kammala aikin farko na samarwa, an samar da cikakken rahoton FAI, wanda ya auna ma'auni sama da 120 masu mahimmanci. Wannan rahoton ya zama tushen dukkan rukunin samarwa na gaba.

 

Gwajin da Ba Ya Lalacewa (NDT): Ganin buƙatun zafi na aikace-aikacen, an yi gwajin girgizar zafi na samfurin casings - wanda ke canzawa tsakanin -20°C da 110°C na zagayowar 100 - don tabbatar da cewa layukan walda da haɗin kayan za su iya jure amfani na dogon lokaci ba tare da fashewa ba.

 

Marufi da Kayan Aiki: Tabbatar da Isarwa Mai Kyau

Ga sassan kwalliya masu sheƙi mai ƙarfi, tafiyar daga injin ƙera kayan gini zuwa layin haɗa kayan yana cike da haɗari. Ansix Tech ta ƙera tsarin marufi wanda ke aiki azaman tsarin kariya.

 

Marufi Mai Tayi: An sanya kashin mutum ɗaya a cikin tiren kumfa na EVA mai hana tsatsa, wanda ba ya gogewa, wanda aka tsara don riƙe sassan da gefunan tsarin su, don hana hulɗa da saman Class A.

 

Haɗa Ɗakin Tsafta: An gudanar da tantancewa ta ƙarshe ta haɗa kayan aiki kamar hatimin silicone a cikin akwatin - a cikin yanayin ɗakin tsafta na Aji 100,000 don hana gurɓatar ƙwayoyin cuta a iska.

 

Isarwa a Kan Lokaci (JIT): Ansix Tech ta daidaita jadawalin samarwarta da layukan haɗa kayan Lianjia. Ta hanyar aiwatar da tsarin Kanban, sun tabbatar da cewa an inganta matakan kaya, wanda ya rage farashin adana kaya ga abokin ciniki yayin da yake ba da tabbacin aikin isarwa akan lokaci (OTD) na kashi 99.6% a duk tsawon lokacin aikin.

 

Shawarar Darajar: Aminci da Rage Farashi

Hulɗar Ansix Tech da Lianjia ta wuce dangantakar da aka saba da ita tsakanin abokan ciniki da masu samar da kayayyaki. Ta hanyar amfani da ƙwarewar masana'antu na shekaru 28, sun yi aiki a matsayin abokin hulɗa mai mahimmanci.

 

Sakamakon da aka samu na aikin Lianjia Air Fryer Casing Mold ya kasance mai mahimmanci:

 

Rage Farashi: Ta hanyar inganta tsarin gudu, rage lokacin zagaye daga daƙiƙa 48 zuwa daƙiƙa 32 a kowane ɓangare, da kuma cimma raguwar ƙimar share fage sama da kashi 3%, Ansix Tech ta rage "farashin" samfurin ƙarshe da kusan kashi 22% idan aka kwatanta da tsohon tsarin Lianjia.

 

Saurin Lokacin Zuwa Kasuwa: Tsarin haɗin gwiwa—daga DFM zuwa yawan samar da kayayyaki—ya matse jadawalin ci gaban mold na makonni 16 zuwa makonni 11, wanda ya bai wa Lianjia damar ɗaukar wani muhimmin tagar kasuwa a lokacin hutun da ake ciki.

 

Ƙarfin Gyara: Ansix Tech ta samar da tsarin iyali wanda ya ba da damar samar da bangarorin gaba da na baya a lokaci guda. Wannan ya sauƙaƙa tabbatar da tsarin sufuri da haɗa Lianjia, wanda ya rage sarkakiyar kayansu da kuma kuɗin aiki na ciki.

 

Kammalawa: Tsarin Nasarar Masana'antu

Aikin Lianjia Air Fryer Casing Mold ya zama shaida ga babban falsafar Ansix Tech: cewa ainihin darajar masana'antu ba ta samo asali ne daga yanke ƙarfe kawai ba, amma daga fasahar injiniya da aka yi amfani da ita a duk tsawon zagayowar rayuwar samfurin.

 

Daga zaɓin LG Chemical Lupoy GN5008RF tare da takamaiman sinadaran da ke cikinsa don daidaita yanayin zafi, zuwa aiwatar da sanyaya mai tsari da kuma masu gudu masu zafi na ƙofar bawul, kowace shawara ta dogara ne akan umarni biyu: inganci mara sassauƙa da ingantaccen farashi mai ɗorewa.

 

Ikon Ansix Tech na magance sarkakiyar—sarrafa yanayin zafi na yanayin soya iska, buƙatun kyawun samfurin da ke fuskantar masu amfani, da buƙatun dabaru na samar da kayayyaki masu yawa—yana nuna matakin haɗin kai tsaye wanda ƙananan masu yin mold za su iya bayarwa.

 

Ga Lianjia, haɗin gwiwar ya haifar da ingantaccen samfurin da aka kawo cikin sauri kuma a farashi mai rahusa ga kowace naúrar, wanda hakan ya ƙarfafa matsayin kasuwarsu. Ga Ansix Tech, ya ƙarfafa sunansu a matsayin jagora a duniya a fannin ƙera allurar rigakafi, inda ƙwarewar da ta wuce shekaru 28 ba wai kawai adadi ba ne, har ma da garantin aminci, daidaito, da kuma jajircewa ga nasarar abokin ciniki.

 

Yayin da ƙananan masana'antar kayan aiki ke ci gaba da bunƙasa zuwa ga kera kayayyaki masu wayo da inganci, tsarin Ansix Tech—haɗa ingantaccen ingancin aiki, rage farashi mai mahimmanci, da kuma kula da zagayowar rayuwa daga ƙarshe zuwa ƙarshe—yana ba da cikakken tsari na yadda za a mayar da ƙalubalen injiniya masu sarkakiya zuwa nasarorin kasuwanci masu jagoranci a kasuwa.

 

Game da Ansix Tech

Tare da sama da shekaru 28 na ƙwarewa a ƙira da ƙera injunan allura daidai gwargwado—gami da ayyukan da suka haɗa da manyan ayyuka kamar Lianjia Air Fryer Casing—Ansix Tech tana ba da cikakkun ayyuka tun daga ƙirar samfuri zuwa samar da kayayyaki da yawa. Hanyar da suka mayar da hankali kan abokan ciniki ta mayar da hankali kan rage farashi mai wahala ta hanyar inganta kayan aiki, ingancin aiki, da kuma tabbatar da inganci mai ƙarfi, tabbatar da isar da kayayyaki akan lokaci da ingantaccen aiki.

 

 

 

 

Kamfanin Ansix Tech Ltd

Idan kuna da wani shiri da ya shafi Lianjia Air Fryer Casing Mold, kuna iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com

 

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