Tushen hannun gogewa an yi shi ne da ƙarfe na aluminum kuma ana niƙa shi da cire shi ta atomatik

Tushen hannun gogewa an yi shi ne da ƙarfe na aluminum kuma ana niƙa shi da cire shi ta atomatik

 

Babban Labari: Kwarewa a Tsarin Motsi: Yadda Ansix Injunan Fasaha Suna Daraja da Inganci a Tsarin Hannun Wiper na Die-Cast Ta Hanyar Daidaita Aiki Ta atomatik

Babban batu: Daga Zaɓin Alloy zuwa Kammalawa ta atomatik, Tsohon Soja na Shekaru 28 Ya Sake Bayyana Ingancin Kuɗi da Inganci ga Abubuwan Mota Masu Muhimmanci.

 

A cikin tsarin aikin injiniyan mota mai sarkakiya, ƙananan sassa ne da ba a taɓa gani ba, amma ba a yaba musu sosai kamar tsarin goge gilashin mota ba. Wannan tsari ne da dole ne ya yi aiki ba tare da wata matsala ba a cikin mawuyacin yanayi - daga zafin rana mai zafi na lokacin bazara zuwa ƙanƙara mai sanyi na guguwar hunturu. A zuciyar wannan tsarin akwai tushen hannun goge, wani abu mai sauƙi wanda ke aiki azaman muhimmin haɗin injina tsakanin hannun goge da tsarin tuƙi. Dole ne ya nuna ƙarfin juyawa na musamman, ya tsayayya da tsatsa, kuma ya kula da juriyar geometric mai ƙarfi a kan miliyoyin zagayowar.

 

Tsawon shekaru sama da 28, Ansix Tech Limited ta ƙware a fannin ƙira da ƙera irin waɗannan kayan aiki masu matuƙar muhimmanci. A wani aiki na baya-bayan nan, mai muhimmanci ga wani babban mai samar da motoci na Tier 1, Ansix Tech ta nuna ƙwarewarta ta hanyar ƙirƙirar tushen hannun gogewa wanda aka yi shi da ƙarfe daga ƙarfen aluminum kuma ana yin niƙa da cire shi ta atomatik gaba ɗaya. Wannan aikin yana aiki a matsayin babban aji a yadda tsarin injiniya mai cikakken iko - wanda ya ƙunshi kimiyyar kayan aiki, ƙirar zamani, kayan aiki na daidaitacce, da sarrafa kansa mai wayo - zai iya samar da ingantaccen samfuri yayin da yake rage farashin mallakar abokin ciniki.

 

Wannan rahoto mai zurfi ya binciki yadda Ansix Tech ke fuskantar kowace fuska ta wannan aikin, tun daga ra'ayi na farko da Tsarin Masana'antu (DFM) har zuwa samarwa mai yawa, kammalawa ta atomatik, da isar da kayayyaki cikin lokaci, yana nuna ƙimar da abokin hulɗa na gaske ke bayarwa.

 

Tsarin Fasaha na Ansix: Shekaru 28 na Ingantaccen Haɗaka

An kafa Ansix Tech a shekarar 1998 a Hong Kong, ta zama jagora a duniya a fannin ƙera allurar ƙarfe, kuma mafi mahimmanci, mafita don ƙera ƙarfe. Tare da tushen samarwa guda huɗu a China da Vietnam, faɗin sararin samarwa na murabba'in mita 200,000, da kuma ƙungiyar ma'aikata sama da 1,200 (gami da injiniyoyin ƙira sama da 200), kamfanin yana da girma da zurfin da zai iya magance ayyukan da suka fi wahala.

 

Duk da haka, babban fa'idar Ansix Tech ba wai kawai girmanta ba ne, har ma da tsarinta na hade-hade. Ba kamar masu samar da kayayyaki masu rarrabuwa waɗanda suka ƙware a fanni ɗaya kawai na samarwa ba, Ansix Tech tana ba da dandamali mai haɗin kai wanda ya shafi ƙirar samfura, ƙirar samfura, ƙera mold, simintin daidaitacce, sarrafa kayan aiki na biyu ta atomatik, da dabaru. Ga aikin tushen hannun gogewa, wannan yana nufin ma'ana ɗaya ta ɗaukar nauyi da kuma aiki mara matsala, wanda ke rage gibin sadarwa da jinkiri da ke addabar sarƙoƙin samar da kayayyaki na gargajiya. Wannan ƙarfin yana da ƙarfi ta hanyar takaddun shaida na ƙasa da ƙasa masu tsauri, gami da IATF 16949 (ingancin mota), ISO 9001, da ISO 14001, wanda ke tabbatar da cewa kowane tsari ya bi mafi girman duniya. ƙa'idodi .

 

Mataki na 1: Ƙaddamar da Aiki da Tsarin Dijital - DFM da Kimiyyar Kayan Aiki

Tafiyar ginin hannun gogewa ba ta fara a kan benen masana'anta ba, amma a fannin fasahar zamani na sashen injiniya na Ansix Tech. Falsafar kamfanin ta samo asali ne daga fahimtar cewa har zuwa kashi 70% na farashin ƙarshe na kayan aiki ana ƙayyade shi ne a lokacin farkon ƙira. Saboda haka, fara aikin ya ƙunshi zurfafa bincike kan buƙatun abokin ciniki, ƙa'idodin kasuwa, da buƙatun aiki.

 

Tsarin Nazarin Masana'antu (DFM)

Mataki na farko mai mahimmanci shine cikakken bita na Tsarin Zane don Masana'antu (DFM). Injiniyoyin Ansix Tech sun yi nazari kan samfurin farko na 3D na abokin ciniki, ba kawai don aikin injiniya ba, har ma don yadda za a ƙera shi. Sun kimanta yanayin don tabbatar da daidaiton kauri na bango, kusurwoyin zane masu dacewa don fitar da su daga ƙirar da aka yi da ƙarfe, da kuma sanya haƙarƙari da manyan abubuwa don haɓaka ƙarfi ba tare da ƙara nauyi ko rikitarwa ba. Ta hanyar sauƙaƙe ƙirar - misali, haɗa fasaloli don rage buƙatar jan core mai sassa da yawa - ƙungiyar ta sami damar shimfida harsashi don kayan aiki mafi ƙarfi da inganci. Wannan bincike na gaba an tabbatar da rage lokacin haɗawa da farashin kayan ta hanyar manyan riba.

 

Zaɓin Kayan Aiki: Kimiyyar Aluminum Alloys

Ga tushen hannun gogewa, zaɓin kayan abu shine mafi mahimmanci. Dole ne ya zama mai sauƙi, mai ƙarfi sosai, kuma mai jure wa tsatsa da gajiya. Ƙwararrun kayan Ansix Tech sun jagoranci zaɓin wani takamaiman ƙarfe na aluminum, suna daidaita aiki da tattalin arziki. Duk da cewa kamfanin yana aiki sosai tare da polymers na injiniya don wasu aikace-aikace, ƙwarewarsu a fannin ƙarfe don ayyukan jefa ƙarfe yana da zurfi daidai.

 

Ga wannan bangaren, babban abin da ake buƙata shi ne ƙarfe mai aiki sosai kamar AlSi9Cu3(Fe) (EN AC-46000), wani tsari a fannin injiniyan kera motoci na Turai. Wannan ƙarfe yana ba da kyakkyawan haɗin ruwa don simintin siffofi masu rikitarwa, ƙarfi mai yawa don nauyin injina, da kuma juriya ga tsatsa. Haɗin sinadarai, yawanci yana da Silicon 8.0-11.0% don ruwa da 2.0-3.5% na Tagulla don ƙarfafa ƙarfi, wanda ya sa ya dace da sassan gini kamar tushen hannun gogewa. Hanyar dabarun Ansix Tech ga kimiyyar kayan abu tana tabbatar da cewa an ƙayyade ƙarfe daidai don biyan duk buƙatun fasaha ba tare da wuce gona da iri ba, yana sarrafa "tsadar" kayan da aka yi amfani da su kai tsaye.

 

Babban Mould Binciken Guduwar Ruwa

Da aka zaɓi kayan, ƙungiyar ta yi amfani da Advanced Mold Flow Analysis (MFA). Wannan manhajar kwaikwayo tana aiki a matsayin injin yin gini na kama-da-wane, tana hasashen yadda aluminum mai narkewa zai cika mold ɗin da aka yi amfani da shi. Injiniyoyi sun kwaikwayi gaban kwararar, rarrabawar zafin jiki, da kuma wuraren da za a iya samun matsala ko makalewar iska. Wannan yana da matuƙar muhimmanci don gano da rage haɗari kamar rufewar sanyi (inda gaban kwarara biyu suka haɗu ba tare da haɗa su yadda ya kamata ba) ko porosity, wanda zai iya lalata ingancin tsarin ɓangaren. Kwaikwayon ya kuma annabta raguwa, yana ba ƙungiyar damar rama shi a cikin ƙirar mold, yana tabbatar da cewa ɓangaren ƙarshe zai cika juriya mai tsauri ga haɗa hannun gogewa. Wannan tabbatarwa ta dijital ta kawar da dukkan aikin, yana hana sake yin gyaran mold mai tsada da ɗaukar lokaci bayan an yanke ƙarfe.

 

Mataki na 2: Zuciyar Samarwa - Injiniyan Mold Mai Daidaito

Tare da ƙirar sassa da aka tabbatar da inganci ta hanyar dijital da kuma cikakken kayan aiki, an mayar da hankali kan ƙera mold ɗin kanta—kayan aiki mai inganci wanda zai zama injin samar da taro. Ga aikin siminti mai wannan ƙarfin, mold abin mamaki ne na injiniyan injiniya da na zafi.

 

Falsafar Zane-zanen Mold: Injiniya don Samar da Mai Girma

Tsarin da aka yi amfani da shi wajen gyaran hannun goge ba wai kawai yana da mummunan tasiri ga ɓangaren ba; tsari ne mai rikitarwa wanda aka tsara don sarrafa matsin lamba da yanayin zafi mai tsanani yayin da ake samar da dubban sassa a kowace rana. Falsafar ƙira ta Ansix Tech ta haɗa tsarin da suka dogara da juna:

 

Zaɓin Karfe na Mold: Zaɓin ƙarfe yana faruwa ne ta hanyar girgizar zafi, zaizayar ƙasa daga aluminum mai saurin gaske, da kuma yawan samarwa. Don wannan aikace-aikacen mai yawan gaske, Ansix Tech ta zaɓi ƙarfe mai inganci na H13, misali don aikace-aikacen aikin zafi. H13 yana ba da tauri na musamman, juriya mai ƙarfi ga gajiyar zafi (duba zafi), da kuma kyakkyawan tauri, yana tabbatar da cewa mold ɗin yana kiyaye daidaitonsa na tsawon rai na harbi miliyan.

 

Tsarin Gudu da Ƙofar Gida: Tsarin ƙofa shine ƙofar da aluminum mai narkewa zai shiga cikin ramin. Ta amfani da bayanai daga Nazarin Gudun Mold, injiniyoyi sun tsara tsarin ƙofa wanda ke haɓaka cika mai santsi, ba tare da rudani ba a babban gudu. An inganta tsarin gudu don rage sharar abu a cikin "rijiyar sanyi" (ƙarin aluminum ɗin da ke tauri a cikin tashoshi), gudummawa kai tsaye ga rage farashin kayan kowane ɓangare.

 

Tsarin Sanyaya da Tashoshin Ruwa: A cikin simintin da aka yi da ƙarfe, sanyaya yana nuna lokacin zagayowar da ingancin sashi. Ansix Tech tana amfani da hanyoyin sanyaya da aka tsara bisa ga ƙa'ida. Ba kamar layukan da aka haƙa madaidaiciya na gargajiya ba, an ƙera waɗannan hanyoyin don bin ainihin yanayin ramin mold. Ga tushen hannun gogewa, wannan yana nufin sanya layukan sanyaya kusa da saman a kusa da manyan kantuna da wuraren hawa don tabbatar da cire zafi iri ɗaya. Wannan ƙira na iya rage lokacin sanyaya - wanda yawanci ke ɗaukar babban ɓangare na zagayowar simintin da aka yi da ƙarfe - da kashi 15-30%, wanda ke haɓaka yawan samarwa kai tsaye.

 

Tsarin Fitar da Kaya: Fitar da kaya mai zafi da laushi ba tare da murɗewa ba yana buƙatar daidaito. An tsara tsarin fil da hannayen riga na ejector da aka sanya daidai don amfani da ƙarfi iri ɗaya akan mafi kyawun fasalulluka na ɓangaren (kamar haƙarƙari masu ƙarfi da babban bututun tsakiya), yana tabbatar da cewa an saki abin dogaro, ba tare da lalacewa ba a kowane zagaye.

 

Masana'antar Mold: Cimma Daidaiton Micron-Level

Fassara wannan ƙirar zuwa ƙirar zahiri yana buƙatar daidaito mai tsanani da kuma tsarin aiki mai kyau. Tsarin kera Ansix Tech don ƙirar tushe na hannun goge ya bi tsari mai tsauri: ƙarƙarin CNC, maganin zafi don taurare ƙarfe, kammala CNC mai axis 5-axis daidai, da Injin Fitar da Wutar Lantarki (EDM) don cikakkun bayanai masu rikitarwa kamar tashoshin sanyaya da geometry masu rikitarwa. Manufar ita ce cimma juriya mai tsauri - har zuwa ±0.002mm a cikin wurare masu mahimmanci - da ake buƙata don cikakken siminti. Babban ƙalubale shine kera siffofi masu zurfi, kunkuntar waɗanda ke samar da yanayin hawa na tushe, wanda aka shawo kansa ta amfani da shirye-shiryen hanyoyin kayan aiki na zamani da aunawa a cikin aiki.

 

Mataki na 3: Daga ƙarfe mai narkewa zuwa ɓangaren da aka gama - Kera da sarrafa kansa

Da aka ɗora mashin ɗin daidai a cikin injin simintin matsi mai ƙarfi, an mayar da hankali kan ƙwarewar sarrafawa. Duk da haka, ga Ansix Tech, tsarin kera ba ya ƙarewa lokacin da aka fitar da simintin. Bayanin wannan aikin ya haɗa da niƙa da cire kayan aiki ta atomatik gaba ɗaya, wani muhimmin ƙari mai mahimmanci wanda ke canza simintin da aka riga aka saka zuwa kayan da aka shirya don haɗawa.

 

Tsarin Simintin Die-Siminti: Ingantawa don Inganci

Injiniyoyin aikin Ansix Tech sun yi amfani da ƙa'idodin kimiyya don kafa tsarin simintin da zai iya maimaitawa. Ta amfani da Tsarin Gwaje-gwaje (DOE), sun gano haɗin da ya fi dacewa na saurin allura, matsin lamba, da lokacin sanyaya.

 

Rage Lokacin Zagaye: Ta hanyar amfani da ingantaccen sanyaya yanayin, ƙungiyar ta yi nasarar rage lokacin da ɓangaren ke buƙata don ƙarfafawa a cikin mold kafin a fitar da shi. Rage ko da daƙiƙa kaɗan a kowane sashi yana nufin dubban ƙarin sassa a kowace shekara da kuma raguwa mai yawa a yawan amfani da makamashi a kowace naúrar.

 

Kula da Tsarin Aiki: Na'urori masu auna zafin jiki na cikin jiki suna lura da matsin lamba da zafin rami a ainihin lokaci, suna samar da "yatsun hannu na dijital" ga kowane harbi. Wannan ya ba da damar gano karkacewa nan take kuma ya tabbatar da daidaiton harbi-da-harbi, wanda ke haifar da ƙimar yawan fitarwa na farko zuwa kashi 99% kuma kusan kawar da farashin tarkace da sake yin aiki.

 

Kammalawa ta atomatik: Magance Kalubalen Rage Buɗewa

Sashen da aka yi da ɗanyen siminti ba makawa yana da walƙiya (abin da ya wuce kima) a layin rabuwa da kuma kewaye da fil ɗin ejector. A al'ada, cire wannan walƙiyar - cirewa da niƙa - tsari ne mai ɗaukar aiki mai yawa, wanda ke gabatar da canji da farashi. Don wannan aikin, Ansix Tech ta ƙera wani tantanin aiki mai sarrafa kansa gaba ɗaya don gudanar da wannan aikin na biyu.

 

Robots, waɗanda tsarin gani ke jagoranta, suna ɗaukar simintin daga layin samarwa kuma suna gabatar da su ga jerin tashoshin niƙa da cire burbushin. Wannan sarrafa kansa yana magance matsaloli da yawa masu mahimmanci:

 

Daidaito: Tsarin da aka sarrafa ta atomatik yana cire walƙiya zuwa daidaitaccen ma'auni, wanda za'a iya maimaitawa, yana kawar da bambancin aikin hannu.

 

Inganci: Yana hana haɗarin lalata ɓangaren ko ɓacewar manyan buroshi, yana tabbatar da cewa an shirya tsaftaccen abu mai aminci don haɗawa.

 

Rage Farashi: Yana rage farashin aiki kai tsaye sosai kuma yana hanzarta yawan aiki, yana ƙara rage "tsada" na samfurin ƙarshe.

 

Kula da Inganci da Tabbatarwa: Tunani mara lahani

Inganci a Ansix Tech ba tunani bane na baya; zare ne da aka saka a cikin dukkan tsarin. Tushen hannun gogewa da aka gama suna yin aikin duba matakai da yawa. Injinan aunawa na daidaitawa (CMM) suna tabbatar da cewa duk mahimman wuraren hawa da geometric sun cika ƙa'idodin CAD. Tsarin gani na atomatik yana duba kowane ɓangare don gano lahani a saman. Bugu da ƙari, ana bin diddigin bayanan Kula da Tsarin Kididdiga (SPC) a duk lokacin samarwa, yana ba da cikakken bin diddigin bayanai da kuma ba da damar yin bincike mai sauri game da tushen da ke haifar da matsala idan wata matsala ta taso.

 

Mataki na 4: Shawarar Darajar - Rage Farashi da kuma Gaskantawar Isarwa

Koma bayan wannan tsarin haɗin gwiwa, wanda injiniya ke jagoranta, wani abu ne mai jan hankali ga abokin ciniki, wanda aka auna shi da sakamako mai ma'ana.

 

Injin Rage Farashi

Ikon Ansix Tech na rage "tsadar farashi" na samfurin ƙarshe babban ƙwarewa ne, wanda aka yi amfani da shi cikin tsari a duk faɗin aikin.

 

Inganta Kayan Aiki: Ta hanyar ƙayyade ainihin ƙarfen aluminum da kuma inganta tsarin ƙofar shiga, an rage sharar kayan aiki.

 

Ingancin Tsarin Aiki: Sanyaya da kuma ƙera kayan kimiyya sun rage lokutan zagayowar aiki, suna ƙara yawan aiki da kuma rage yawan amfani da makamashi ga kowane ɓangare. Amfani da injunan da ke amfani da makamashi masu amfani da makamashi suna ƙara rage farashin amfani.

 

Kammalawa ta atomatik: Kawar da cire kayan aiki da hannu ya kawar da babban kuɗin aiki kai tsaye da kuma bambancin da ke tattare da shi.

 

Inganci: Samun ƙimar lahani kusan sifili ta hanyar sa ido a ainihin lokaci yana kawar da babban ɓoyayyen kuɗaɗen da ake kashewa wajen da'awar tarkace, sake yin aiki, da garanti.

 

Ƙara Ƙarfi da Garantin Isarwa

Cimma jadawalin samar da kayayyaki na abokin ciniki a kan lokaci ya buƙaci aikin jigilar kayayyaki daidai gwargwado kamar yadda aka ƙera su. Cibiyar samar da kayayyaki ta Ansix Tech tana amfani da dabarun Musanya na Minti Ɗaya (SMED) don rage lokacin sauyawa tsakanin ayyukan samarwa, wanda ke ƙara ingancin kayan aiki gaba ɗaya (OEE) zuwa sama da kashi 85%.

 

Marufi: An saka sansanonin hannun gogewa da aka gama a cikin dunnage na musamman wanda za a iya sake amfani da shi wanda ke kare abubuwan da ke cikin lokacin jigilar kaya kuma yana ba da damar haɗa kai cikin layin haɗuwa na abokin ciniki cikin sauƙi.

 

Isar da Safiya: Tare da ingantaccen tsarin aiki da kuma ingantacciyar hanyar sadarwa ta duniya, Ansix Tech tana ba da garantin lokutan jagora masu inganci, yana tabbatar da cewa layukan samarwa na abokin ciniki ba za su taɓa tsayawa ba.

 

Kammalawa: Fa'idar Fasaha ta Ansix - Darajar Injiniya Mara Tasiri

Aikin tushen hannun gogewa ya fi na nasarar masana'antu; shaida ce ga falsafar Ansix Tech ta shekaru 28 cewa inganci, aminci, da kuma inganci ba su da bambanci da juna, amma a maimakon haka sakamako ne na halitta na injiniya mai hazaka da haɗin kai.

 

Ta hanyar saka hannun jari a cikin kwaikwayon zamani, yin zaɓin kayan aiki da ƙira mai kyau, ƙirƙirar tsari mai inganci don samar da kayayyaki masu yawa, da kuma aiwatar da tsarin kera bayanai, Ansix Tech ba wai kawai ke ƙera wani ɓangare ba ne - injiniyoyin suna kashe kuɗi da aminci a kowane yanki.

 

Ga abokin ciniki, wannan yana nufin ingantaccen tushen hannun gogewa a kan ƙaramin farashin mallaka. Yana nufin abokin hulɗa mai aminci, mai ƙarfin aiki wanda ke ba da garantin isar da kayayyaki. A cikin masana'antar da riba mai yawa ke bayyana gasa, Ansix Tech tana ba da babban fa'ida, tana canza ɓangaren ƙarfe mai sauƙi zuwa babban aji a cikin ƙimar masana'antu ta zamani.

 

Kamfanin Ansix Tech Ltd

Idan kuna da wani shiri game da Tushen hannun gogewa an yi shi ne da ƙarfe na aluminum kuma ana niƙa shi da cire shi ta atomatik, kuna iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com

 

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