BMW lub thawv roj carbon solenoid valve
BMW lub thawv roj carbon solenoid valve
Ansix Tech's Precision Engineering: Rov txhais dua BMW Carbon Canister Solenoid Valve Manufacturing los ntawm Kev Tsim Kho Tshiab thiab Kev Tshawb Fawb Txog Kev Tshawb Fawb
Hauv lub ntiaj teb kev tsim khoom siv hauv tsheb uas muaj kev pheej hmoo siab, qhov twg ib feem tsis ua haujlwm tuaj yeem ua rau muaj kev hu rov qab uas cuam tshuam rau ntau txhiab lub tsheb, Ansix Tech tau tswj hwm qhov sib npaug ntawm qhov zoo tsis muaj kev cuam tshuam thiab kev txo nqi hnyav. Lub tuam txhab txoj haujlwm ntawm BMW cov pa roj carbon solenoid valves qhia tau hais tias kev tsim kho ntse tuaj yeem hloov pauv kev lag luam tsim khoom yam tsis muaj kev cuam tshuam kev ua tau zoo.
Thaum BMW pab pawg engineering tau mus cuag Ansix Tech thawj zaug nrog cov lus qhia rau lawv lub tshuab solenoid valve tiam tom ntej, cov kev cai nyeem zoo li daim ntawv teev npe ntawm cov khoom tsis yooj yim tsim khoom: kev kam rau siab kub heev ntawm -40 ° C txog 150 ° C, qhov xau ntsuas hauv feem pua ntawm cubic meters ib teev, thiab 15-xyoo lub neej ua haujlwm - tag nrho ntawm tus nqi ib chav tsev 30% qis dua cov neeg muab khoom tam sim no. Cov khoom, ib feem tseem ceeb ntawm lub tsheb lub tshuab tswj kev tso pa tawm, tiv thaiv cov pa roj kom tsis txhob khiav mus rau hauv huab cua thaum tswj hwm qhov siab hauv lub tank roj system.
Rau feem ntau cov neeg muag khoom, cov kev thov zoo li no yuav sawv cev rau qhov kev sib tw uas tsis muaj kev kov yeej. Rau Ansix Tech, nws sawv cev rau $ 4.2 lab lub sijhawm los qhia txog kev txhaj tshuaj molding, kev tsim kho tshiab ntawm cov khoom siv, thiab kev ua kom zoo dua qub tuaj yeem txhais dua qhov kev lag luam ntawm cov khoom siv hauv tsheb. Kev koom tes ua ke tsis yog tsuas yog xa cov khoom uas ua tau raws li BMW qhov kev tsim kho tshiab GS 90018-2. cov qauv tab sis tau tsim ib lub qauv tshiab rau kev tsim khoom siv precision uas pheej yig hauv kev lag luam tsheb.
Lub Crucible Txuj Ci: BMW Cov Qauv Tsis Muaj Kev Txom Nyem
Cov roj carbon canister solenoid valves yog ib qho tseem ceeb hauv cov tshuab pa phem hauv tsheb niaj hnub no. Thaum muaj kev nyuaj siab thoob ntiaj teb, cov khoom no tau hloov zuj zus los ntawm cov khoom siv yooj yim mus rau cov tshuab tsim tshwj xeeb uas xav tau kev ntseeg siab tshwj xeeb. Lub luag haujlwm tseem ceeb ntawm lub valve - tswj cov pa roj ntawm lub canister charcoal thiab lub cav - xav tau cov ntsuas kev ua tau zoo uas nyuaj rau txawm tias cov txheej txheem tsim khoom siab heev.
BMW cov lus qhia txog kev siv tshuab qhia txog qhov teeb meem loj heev. Lub solenoid valve yuav tsum tswj cov dej xau hauv qab 0.002 m³/h nyob rau hauv qhov chaw nqus tsev ntawm 400 mbar, nrog rau kev ua haujlwm zoo sib xws thoob plaws qhov kub thiab txias xws li arctic txias mus rau cua sov hauv hav zoov. Kev tiv thaiv kev co, kev ruaj khov txog 600 teev ntawm kev ua haujlwm tas mus li, thiab kev sib raug zoo ntawm electromagnetic ntxiv ua rau muaj kev nyuaj ntawm kev tsim khoom. Txhua lub valve raug kuaj xyuas 18 zaug ua ntej tau txais kev pom zoo rau kev teeb tsa hauv cov tsheb xws li compact 1 Series mus rau flagship 7 Series thiab X tsev neeg SUVs.
Tsis tas li ntawm cov lus qhia txog kev ua tau zoo, BMW txoj kev tswj xyuas zoo tseem muaj ntau txheej kev tshuaj xyuas. Lub tuam txhab txoj kev rov tsim nyog GS 90018-2 siv lub tshuab ntsuas "tsheb khiav" uas nruj heev, qhov twg kev ntsuas "liab" tuaj yeem nres kev tsim khoom tag nrho thiab ua rau muaj kev npaj kho kom zoo. Cov neeg muab khoom yuav tsum ua pov thawj tsis yog tsuas yog qhov zoo ntawm cov khoom xwb tab sis kuj yuav tsum tswj cov txheej txheem kom zoo, nrog rau cov phiaj xwm ntsuas uas tau sau tseg, kev siv cov txheej txheem tswj xyuas kev suav lej, thiab cov txheej txheem txhim kho tas mus li.
Rooj 1: BMW Carbon Canister Solenoid Valve Cov Kev Cai Txuj Ci
Kev Tshawb Fawb Txog Khoom Siv Ua Kev Tsim Kho Tshiab
Cov txheej txheem ib txwm muaj los ua kom tau raws li cov lus qhia tshwj xeeb no feem ntau yuav siv cov khoom siv zoo tshaj plaws thiab cov qauv tsim uas ruaj khov uas ua rau cov nqi nce siab. Cov kws ua haujlwm ntawm Ansix Tech tau hloov mus rau qhov teeb meem no los ntawm kev tsim cov khoom siv zoo. Kev tshawb fawb ntawm lub tuam txhab tau pom tias cov tshuaj polyphenylene sulfide (PPS) uas tau hloov kho, uas muaj cov iav fiber ntau thiab cov khoom ntxiv uas tau teeb tsa zoo, tuaj yeem ua tau raws li BMW cov kev xav tau kev tiv thaiv kub thiab tshuaj ntawm kwv yees li 22% qis dua tus nqi khoom siv dua li cov polymer uas tau teev tseg thawj zaug.
"Kev xaiv cov khoom siv yog thawj zaug thiab muaj txiaj ntsig zoo tshaj plaws rau kev txhim kho tus nqi hauv kev txhaj tshuaj molding," piav qhia Dr. Lena Schmidt, Ansix Tech's Head of Materials Engineering. "Los ntawm kev koom tes nrog cov neeg muab khoom siv resin thiab ua qhov kev sim laus sai, peb tau tsim ib qho tshuaj uas xa cov kub tas mus li 150 ° C uas xav tau thaum txhim kho cov yam ntxwv ntws rau kev molding zoo dua."
Cov khoom siv tshiab no tau nthuav dav tshaj qhov kev xaiv cov polymer. Ansix Tech cov qauv tsim muaj cov khoom siv PPS rov ua dua tshiab ntawm cov qib uas tswj tau cov kev ua tau zoo thaum txo cov nqi khoom siv raw. Los ntawm kev sim ua tib zoo, cov engineers tau tsim kom muaj txog li 15% cov khoom siv rov ua dua tshiab tuaj yeem koom ua ke yam tsis muaj kev cuam tshuam rau lub valve qhov kev ua haujlwm tseem ceeb lossis kev ua haujlwm ntev, tsim kom muaj txiaj ntsig zoo rau kev lag luam thiab ib puag ncig.
Cov yam ntxwv ntawm cov kua dej ntws zoo dua tau muab cov txiaj ntsig ntxiv rau kev tsim khoom. Kev txo qis viscosity ntawm qhov kub ua haujlwm ua rau muaj kev txhaj tshuaj tsawg dua thiab lub sijhawm voj voog sai dua thaum txo cov kev ntxhov siab seem uas yuav ua rau muaj kev puas tsuaj rau qhov khoom. Qhov kev ua kom zoo no ib leeg tau pab txo 7.3% ntawm kev siv hluav taws xob ib feem thaum lub sijhawmG Moulding—kev txuag uas ncaj qha txhais tau tias txo cov nqi tsim khoom.
Kev Tsim Kho Kev Tshawb Fawb: Kev Ua Kom Tseeb Raws Li Kev Lag Luam
Qhov twg kev txhaj tshuaj molding ib txwm muaj kev vam khom rau kev paub ntawm tus neeg teb xov tooj thiab kev hloov kho dua tshiab, Ansix Tech tau siv txoj hauv kev tshawb fawb uas tsom mus rau kev tswj cov txheej txheem uas tsav los ntawm sensor. Los ntawm cov txheej txheem uas tau sau tseg hauv kev tshawb fawb tsim khoom tsis ntev los no, lub tuam txhab tau siv cov khoom siv molding nrog cov sensors siab nozzle thiab cov ntsuas kev ntxhov siab khi-bar los tsim lub voj voog tawm tswv yim tiag tiag ntawm cov txheej txheem thiab qhov zoo ntawm ib feem.
Lub network sensor no tau ua rau muaj kev siv cov txheej txheem tswj kev hloov pauv uas tau hloov kho cov kev txhaj tshuaj kom tswj tau qhov zoo ntawm cov yaj. Los ntawm kev saib xyuas cov qauv siab thiab kev siv kev tswj hwm kaw-loop ntawm V/P switchover point—qhov kev hloov pauv tseem ceeb ntawm kev txhaj tshuaj mus rau theem ntim khoom—Ansix Tech tau ua tiav qhov sib xws tsis tau muaj dua hauv qhov hnyav thiab qhov loj me.
"Kev sib raug zoo ntawm qhov siab, qhov ntim tshwj xeeb, thiab qhov kub tswj hwm qhov zoo ntawm qhov kawg hauv kev txhaj tshuaj molding," Michael Chen, Ansix Tech's Process Engineering Director hais. "Los ntawm kev tsim cov qauv siab zoo tshaj plaws thiab siv kev tswj hwm hloov kho kom tswj tau lawv, peb txo qhov sib txawv ntawm ib feem mus rau ib feem los ntawm 68% thaum tib lub sijhawm ua kom lub sijhawm voj voog zoo dua."
Txoj kev tshawb fawb tau nthuav dav mus rau kev tsim lub tshuab cua txias, qhov twg Ansix Tech tau siv cov kav dej txias uas ua raws li qhov geometry ntawm cov khoom. Qhov kev tsim kho tshiab no, uas tau ua los ntawm kev luam ntawv hlau 3D siab heev ntawm cov khoom pwm, txo lub sijhawm txias los ntawm 34% - qhov tseem ceeb tshaj plaws rau kev txo lub sijhawm voj voog. Cov kav dej conformal tswj qhov kub thiab txias sib npaug hauv ± 1.5 ° C hla cov chaw sib khi tseem ceeb, tshem tawm qhov warpage thiab qhov sib txawv ntawm qhov ntev uas yuav ua rau lub valve ua haujlwm tsis zoo.
Rooj 2: Cov Txiaj Ntsig Zoo Tshaj Plaws ntawm Ansix Tech rau BMW Valve Production
Kev Tsim Kho Pwm: Qhov Chaw Tsim Qauv Ua Rau Muaj Kev Ua Haujlwm Zoo
Cov pwm txhaj tshuaj sawv cev rau ob qho tib si kev nqis peev loj tshaj plaws thiab qhov tseem ceeb ntawm kev ua haujlwm zoo hauv kev tsim cov khoom siv ntau. Rau BMW valve project, Ansix Tech tau tsim lub tshuab khiav kub 24-cav nrog kev tswj hwm lub koob valve rau txhua qhov chaw - qhov kev teeb tsa uas ua kom muaj kev sib npaug thaum txo cov khoom pov tseg feem ntau cuam tshuam nrog cov tshuab khiav txias.
Kev tshuaj xyuas cov pwm ua ntej txiav hlau, nrog cov engineers khiav ntau pua qhov kev sim ua kom zoo dua qhov chaw rooj vag, txoj kab uas hla ntawm tus khiav, thiab kev npaj cua. Cov kev sim ua tau kwv yees thiab tiv thaiv cov teeb meem uas yuav tshwm sim suav nrog cov kab vuam hauv cov chaw tseem ceeb thiab cov ntxiab cua uas yuav ua rau kub hnyiab lossis sau tsis tiav. Cov txheej txheem kev lees paub virtual no txo lub sijhawm tsim pwm los ntawm kwv yees li 40% piv rau cov txheej txheem sim thiab ua yuam kev ib txwm muaj.
Kev xaiv hlau ua raws li txoj kev tshuaj xyuas zoo sib xws. Cov khoom siv hauv paus thiab qhov chaw siv cov hlau stainless hlau uas tau ua ntej lawm uas muaj kev txhuam zoo heev thiab tiv taus xeb, ua rau lub pwm ntev dua thaum tseem tswj tau qhov chaw tseem ceeb ntawm cov khoom sib khi. Lub hauv paus pwm muaj cov khoom txheem qhov twg ua tau, tab sis cov tshuab ejector tsim tshwj xeeb tau daws qhov geometry nyuaj ntawm lub valve yam tsis tau cim cov chaw pom.
Kev tsim lub tshuab cua txias tau txais kev saib xyuas tshwj xeeb, nrog rau cov voj voog sib cais tswj qhov kub hauv lub cev valve, cov yam ntxwv mounting, thiab cov nplaim sealing tseem ceeb. Txoj kev zoned no tso cai rau cov engineers kom ua kom zoo dua cov yam ntxwv shrinkage thoob plaws qhov, kom ntseeg tau tias muaj kev ruaj khov ntawm qhov ntev thaum txo qis kev ntxhov siab sab hauv uas yuav ua rau muaj kev cuam tshuam rau kev ua haujlwm mus sij hawm ntev hauv qab cov xwm txheej thermal cycling.
Cov Txheej Txheem Zoo: Tiv Thaiv Cov Nqi Los Ntawm Kev Tiv Thaiv
Hauv kev tsim cov khoom siv hauv tsheb, cov teeb meem zoo tsim cov nqi ntau heev los ntawm kev pov tseg, kev ua haujlwm dua, thiab kev ua tsis tiav hauv thaj chaw. Ansix Tech tau siv ntau txheej txheem kev ua haujlwm zoo uas pib nrog kev tsim nyog ntawm cov neeg xa khoom thiab nthuav dav los ntawm kev tsim khoom mus rau qhov xa khoom kawg. Lub hauv paus ntawm lub kaw lus yog kev tswj hwm txheej txheem suav lej (SPC) siv rau 27 qhov tseem ceeb thiab cov yam ntxwv, nrog rau kev saib xyuas lub sijhawm tiag tiag ua rau muaj kev hloov kho cov txheej txheem tsis siv neeg thaum cov kev ntsuas mus txog qhov txwv tswj.
Txhua qhov kev hloov pauv ntawm kev tsim khoom pib nrog Kev Tshuaj Xyuas Khoom Siv Thawj Zaug uas suav nrog txhua qhov loj me tseem ceeb, ua raws li kev kuaj xyuas txhua teev rau cov yam ntxwv tseem ceeb. Tsis tas li ntawd, kev tshuaj xyuas qhov muag tsis siv neeg 100% tau lees paub qhov chaw sib khi tseem ceeb thiab kev sib txuas ntawm cov khoom sib txuas, thaum kev sim ua haujlwm ntawm txhua lub valve ua kom ntseeg tau tias kev ua haujlwm tsis muaj qhov xau tau raws li BMW cov qauv nruj. Txoj hauv kev dav dav no txo cov qhov tsis zoo uas khiav tawm - cov khoom tsis zoo uas ncav cuag BMW cov kab sib dhos - kom ze li xoom thaum txo cov nqi pov tseg sab hauv.
Lub kaw lus zoo tau nthuav dav tshaj qhov chaw tsim khoom mus rau kev ntim khoom thiab kev xa khoom. Cov tais rov ua dua tshiab uas tsim tshwj xeeb tau muab kev tiv thaiv ib feem ntawm ib qho thaum ua kom muaj kev tswj hwm tsis siv neeg ntawm BMW cov chaw. Cov ntawv lo barcode uas muaj cov ntaub ntawv taug qab tag nrho nrog txhua qhov kev xa khoom, tso cai rau txhua qhov kev txhawj xeeb zoo kom taug qab mus rau cov pawg tsim khoom tshwj xeeb, kev hloov pauv, thiab txawm tias cov qhov hauv pwm.
Kev Cuam Tshuam Lag Luam: Kev Txhais Dua Tus Nqi Hauv Kev Muab Khoom Siv Tsheb
Ansix Tech txoj kev ua haujlwm tsis tu ncua rau BMW valve project tau ua rau muaj kev hloov pauv loj heev. Los ntawm kev ua kom cov khoom siv zoo dua, kev txhim kho cov txheej txheem, thiab kev txhim kho qhov system zoo, lub tuam txhab tau txo tus nqi ib chav ntawm 32.7% piv rau BMW txoj kev npaj khoom siv yav dhau los, tib lub sijhawm txhim kho kev ua tau zoo thiab kev ntseeg siab ntawm kev xa khoom.
Cov nyiaj txuag tau los ntawm ntau yam kev txhim kho sib txuas:
Cov nqi khoom siv tau txo qis 22% los ntawm kev ua kom zoo dua qub uas suav nrog cov khoom siv rov ua dua tshiab
Kev siv hluav taws xob tau poob qis 7.3% ib feem los ntawm kev tswj hwm thermal zoo thiab txo lub sijhawm voj voog
Kev ua haujlwm tau zoo dua 18% los ntawm kev siv tshuab thiab txo qhov yuav tsum tau kuaj xyuas tes
Cov nqi pov tseg thiab kev kho dua tshiab tau poob qis 79% los ntawm kev txhim kho cov txheej txheem tswj thiab tiv thaiv cov txheej txheem
Cov nuj nqis logistics tau txo qis 12% los ntawm kev txhim kho kev ntim khoom thiab kev txhim kho kev tsim khoom zoo sib xws
Tsis tas li ntawm cov nqi ntsuas ncaj qha, qhov project tau tsim Ansix Tech ua tus khub koom tes zoo uas muaj peev xwm xa cov khoom uas BMW hu ua "kev lees paub qib kev loj hlob" - qhov muaj peev xwm ua kom zoo sib xws thoob plaws lub neej tsim khoom. Lub peev xwm no tau ua pov thawj tshwj xeeb thaum BMW thov kom nce 40% ntawm cov khoom tsim tawm nrog tsuas yog yim lub lis piam ceeb toom, qhov kev sib tw Ansix Tech tau ntsib los ntawm kev ua pwm sai thiab cov kab ntau lawm sib luag yam tsis muaj kev puas tsuaj zoo.
Tshaj Lij Lub Valve: Qhov Cuam Tshuam Rau Kev Tsim Khoom Siv Tsheb
Cov txheej txheem Ansix Tech tsim rau BMW valve project sawv cev rau ntau tshaj li ib zaj dab neeg ua tiav ntawm ib qho khoom. Lawv qhia txog txoj hauv kev sib txawv ntawm kev tsim khoom siv hauv tsheb - ib qho uas kev txo nqi tsis yog los ntawm kev txiav cov ces kaum lossis kev tsim kho tus nqi tab sis los ntawm kev nkag siab tob dua txog kev siv tshuab thiab kev tswj hwm cov txheej txheem kom meej dua.
Lub tuam txhab txoj kev paub dhau los muaj feem cuam tshuam tshwj xeeb thaum cov txheej txheem tsheb loj hlob zuj zus. Nrog BMW nquag tsim cov tshuab tswj lub valve thiab lub zog siab rau cov txheej txheem roj tiam tom ntej thiab kev hloov pauv ntawm lub zog, lub peev xwm los tsim cov khoom siv precision uas tsim nyog tus nqi yuav tsuas yog nce ntxiv qhov tseem ceeb. Ib yam li ntawd, thaum BMW nthuav dav nws txoj kev siv cov ntaub ntawv sib xyaw hauv cov khoom siv, kev txawj ntse txhaj tshuaj uas tau pom hauv qhov project no muab kev paub txog kev tswj hwm tus cwj pwm ntawm cov khoom siv hauv cov ntawv thov uas xav tau.
Tej zaum qhov tseem ceeb tshaj plaws, Ansix Tech txoj kev vam meej qhia tau tias cov neeg muab khoom sib txawv tuaj yeem pab txhawb nqa tus nqi tseem ceeb tshaj qhov yooj yim tsim khoom. Los ntawm kev tsim cov ntaub ntawv txawj ntse, cov txheej txheem tsim kho tshiab, thiab cov txheej txheem zoo uas tshaj qhov OEM xav tau, cov chaw tsim khoom siv tuaj yeem hloov pauv lawv lub luag haujlwm hauv lub ecosystem tsheb - los ntawm cov neeg siv nqi mus rau cov neeg koom tes tsim nqi hauv kev tsim khoom thiab kev tsim khoom tsheb.
Thaum cov tuam txhab tsim tsheb ntsib kev nyuaj siab kom txo cov nqi thaum txhim kho kev ruaj khov thiab kev ua tau zoo, Ansix Tech txoj hauv kev muab cov qauv zoo: kev nkag siab txog kev tshawb fawb siv nrog kev qhuab qhia ua lag luam, qhov twg txhua qhov kev txhim kho kev txawj ntse muab cov txiaj ntsig kev lag luam ntsuas tau yam tsis muaj kev cuam tshuam rau cov qauv tsis muaj kev cuam tshuam uas txhais cov kev tsim kho tsheb zoo tshaj plaws.
Ansix Tech Co Ltd
Yog tias koj muaj tej yam kev npaj txog BMW carbon canister solenoid valve, koj tuaj yeem tiv tauj peb txhua lub sijhawm. Peb yuav ua rau koj lub tswv yim ua qhov tseeb, cia koj ua tiav koj txoj kev npau suav, thiab tau txais cov xaj loj los ntawm kev ua lag luam. Peb cov ntaub ntawv tiv tauj yog info@ansixtech.com. Los yog tiv tauj peb CTO, xa ntawv mus rau: stephen@ansixtech.com
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