Chaw Tsim Khoom ntawm Pins, Sockets, Crown Springs, Torsion Springs, thiab Wire Springs rau Cov Phom Hluav Taws Xob Uas Muaj Tam Sim No Siab
Chaw Tsim Khoom ntawm Pins, Sockets, Crown Springs, Torsion Springs, thiab Wire Springs rau Cov Phom Hluav Taws Xob Uas Muaj Tam Sim No Siab
Kev Rhuav Tshem Lub Qhov Ncauj: Yuav Ua Li Cas Ansix Tech's Precision Component Ecosystem tab tom txhais dua tus nqi thiab kev ua tau zoo hauv cov phom them tam sim no siab
Thaum lub ntiaj teb kev lag luam tsheb loj zuj zus mus rau yav tom ntej uas siv hluav taws xob tag nrho, lub phom them hluav taws xob me me tau dhau los ua qhov chaw sib ntaus sib tua tseem ceeb. Tsis yog ib qho yooj yim txuas cov xov hlau lawm, lub phom them hluav taws xob niaj hnub no uas muaj peev xwm xa hluav taws xob siab txog li 350kW txog 500kW thiab ntau dua ntawd yog ib qho kev sib dhos hluav taws xob nyuaj uas qhov kev ua tsis tiav yog qhov kev xaiv tsis tau. Hauv qhov kev sib dhos no, cov phab ej uas tsis tau muaj npe nrov yog cov hlau me me thiab cov yas uas tsim cov pob txha hluav taws xob thiab cov khoom siv kho tshuab: cov pins, sockets, crown springs, torsion springs, thiab wire springs.
Hauv qhov chaw muaj kev pheej hmoo siab no, qhov kev ua yuam kev yog xoom. Kev kub dhau, arc, kev qaug zog ntawm lub tshuab, lossis lub neej tsis txaus tuaj yeem ua rau muaj kev puas tsuaj loj heev, hluav taws kub ntawm lub tsheb, lossis kev lav phib xaub loj rau cov chaw tsim khoom. Tau ntau tshaj 28 xyoo, Ansix Tech tau ua haujlwm ntawm qhov kev sib tshuam ntawm kev tsim khoom raug thiab kev tsim khoom ntau, tawm los ua lub zog tshwj xeeb hauv kev tsim thiab tsim cov khoom tseem ceeb no.
Tsab xov xwm no tshuaj xyuas seb Ansix Tech txav mus dhau qhov kev tsim khoom cog lus ib txwm muaj li cas los ua tus khub koom tes ua ke - pib cov haujlwm txij hauv av, ua kom zoo dua cov khoom siv tshawb fawb, tswj hwm cov pwm ntws nyuaj, thiab hloov kho qhov tsim nyog ntawm cov qauv nqi ntawm cov khoom them tam sim no siab.
Kev Pib Ua Haujlwm: Kev Tsim Kho Hauv Paus
Tus qauv ib txwm rau kev nrhiav cov khoom sib xyaw yog linear: tus neeg siv khoom tsim cov khoom, ua tiav cov lus qhia, thiab tom qab ntawd xa daim ntawv thov kom muaj tus nqi (RFQ) rau lub chaw tsim khoom. Rau cov phom them hluav taws xob siab, txoj hauv kev no feem ntau ua rau muaj kev tsim kho dua tshiab kim, kev hloov kho cov cuab yeej, thiab lub sijhawm qeeb mus rau kev ua lag luam.
Ansix Tech hloov tus qauv no los ntawm kev pib ua haujlwm theem thaum ntxov. Lub tuam txhab koom ua ke nws pab neeg engineering rau hauv lub voj voog kev txhim kho ntawm tus neeg siv khoom thaum lub sijhawm tsim lub tswv yim. Raws li cov thawj coj engineering laus ntawm Ansix, lub hom phiaj yog "tsim qauv rau kev tsim khoom ua ntej cov ntaub ntawv CAD raug khov."
Thaum ib tug neeg siv khoom mus cuag Ansix nrog qhov xav tau rau lub qhov (socket) phom them fais 400-amp, cov txheej txheem tsis pib nrog tus nqi hais, tab sis nrog kev tshuaj xyuas kev txawj ntse. Cov engineers ntawm Ansix tshuaj xyuas cov hom phiaj tswj kev kub ntawm tus neeg siv khoom, cov kev xav tau ntawm lub zog ntxig, thiab kev cia siab ntawm lub neej (feem ntau yog 10,000 txog 20,000 lub voj voog sib txuas rau cov ntawv thov hnyav). Los ntawm kev koom tes ntawm theem no, Ansix tuaj yeem qhia txog qhov tuab ntawm phab ntsa zoo tshaj plaws rau cov tsev yas, cov qauv ntawm cov caij nplooj ntoo hlav kom txo qis kev tiv thaiv kev sib cuag, thiab cov kev xaiv hlau uas yuav ua rau lub rooj sib dhos tso cua sov tau zoo.
Cov txheej txheem kev tsim kho sib luag no txo cov sijhawm tsim qauv mus rau kev tsim khoom los ntawm qhov nruab nrab ntawm 30%, uas tso cai rau cov neeg siv khoom kom ua tau raws li lub sijhawm tso tawm ntawm kev lag luam EV uas muaj zog heev.
Kev daws qhov teeb meem tseem ceeb: Kev tiv thaiv kev sib cuag thiab kev tswj hwm thermal
Qhov teeb meem tseem ceeb hauv kev them hluav taws xob siab yog Joule cua sov - cua sov tsim los ntawm kev tiv thaiv hluav taws xob ntawm qhov sib cuag. Thaum lub pin thiab lub qhov (socket) sib koom ua ke, qhov me me me tsim cov ntsiab lus sib cuag tiag tiag. Yog tias lub zog tsis txaus lossis cov khoom siv hluav taws xob tsis zoo, kev tiv thaiv yuav nce siab, ua rau muaj cua sov uas tuaj yeem yaj cov yas lossis ua rau lub caij nplooj ntoo hlav puas tsuaj.
Ansix Tech daws qhov no los ntawm kev siv txoj hauv kev holistic uas muab peb lub peev xwm tseem ceeb: precision stamping, txhaj tshuaj molding, thiab caij nplooj ntoos hlav engineering.
Cov Pins thiab Qhov (Sockets):
Ansix tsim cov pins thiab sockets los ntawm cov hlau tooj liab uas muaj conductivity siab. Txawm li cas los xij, tsis yog txhua tus tooj liab zoo ib yam. Rau cov khoom siv hluav taws xob tseem ceeb, Ansix siv C18150 (Chromium Zirconium Copper) thiab C15100 (Zirconium Copper). Cov qib no raug xaiv rau lawv qhov kev sib xyaw ua ke ntawm kev ua hluav taws xob siab (IACS 80-90%) thiab qhov kub thiab txias siab (ntau tshaj 500 ° C). Hauv cov xwm txheej tam sim no siab, tus qauv C11000 (ETP tooj liab) yuav anneal thiab poob nws cov khoom caij nplooj ntoos hlav tom qab rov ua dua thermal cycles. Los ntawm kev teev tseg thiab nrhiav cov qib tshwj xeeb no - feem ntau nrog kev tswj hwm qhov loj me ntawm cov noob - Ansix ua kom ntseeg tau tias tus pin thiab socket tswj kev ua haujlwm thiab kev ua haujlwm thoob plaws lub neej ntawm cov khoom.
Crown Springs thiab Torsion Springs:
Lub caij nplooj ntoos hlav crown (lossis hyperboloid caij nplooj ntoos hlav) yog qhov sib txuas tseem ceeb ntawm tus pin thiab lub qhov (socket). Nws muaj cov xov hlau zoo nkauj uas teeb tsa ua hyperbolic geometry, muab ntau qhov chaw sib cuag. Ansix tsim cov no los ntawm Beryllium Copper (C17200) thiab SUS301 (Stainless Steel), nyob ntawm seb daim ntawv thov.
Beryllium Tooj Liab raug xaiv rau nws qhov kev coj ua zoo tshaj plaws ua ke nrog lub zog siab. Nws tso cai rau lub zog ntxig qis dua (qhov ntsuas tseem ceeb ntawm tus neeg siv) thaum tswj hwm lub zog ib txwm muaj ntawm cov ntsiab lus sib cuag.
SUS301 yog siv rau cov caij nplooj ntoos hlav mechanical (torsion springs rau kev xauv cov levers thiab hlau springs rau cov kev sib txuas pabcuam) qhov twg tsis xav tau kev conductivity tab sis kev tiv thaiv corrosion thiab lub neej qaug zog yog qhov tseem ceeb.
Qhov teeb meem nrog cov caij nplooj ntoos hlav no yog kev sib xws. Kev hloov pauv ntawm 0.05 hli hauv txoj kab uas hla ntawm cov hlau lossis kev tsis sib haum xeeb hauv qhov sib txawv ntawm cov xov hlau tuaj yeem hloov pauv qhov nrawm ntawm lub caij nplooj ntoos hlav los ntawm 15%, ua rau muaj kev sib cuag tsis txaus lossis muaj zog ntxig siab heev. Ansix lub caij nplooj ntoos hlav hauv tsev coiling thiab stamping muaj peev xwm tso cai rau kev tswj hwm cov txheej txheem txheeb cais (SPC) kom ntseeg tau tias txhua lub caij nplooj ntoos hlav ua tau raws li qhov nkhaus quab yuam-deflection tseeb uas tus neeg siv khoom txhais.
Lub Tsim pwm Matrix: Lub Tsev Rau Kev Tsim Khoom Loj
Thaum cov khoom siv hlau nqa cov hluav taws xob tam sim no, cov yas thiab cov insulators muab cov qauv tseem ceeb thiab dielectric. Muab qhov nyuaj ntawm cov phom them hluav taws xob siab-uas feem ntau xav tau Ntxig Moulding ntawm cov hlau terminals los tsim kom muaj kev sib dhos kaw, tsis xau - theem tsim pwm yog qhov uas kev tsim khoom ua tiav lossis tsis ua tiav raug txiav txim siab.
Ansix Tech ua haujlwm chav ua haujlwm tshwj xeeb nrog cov chaw ua haujlwm CNC ceev ceev thiab cov khoom siv hlau EDM (Electrical Discharge Machining). Lub tuam txhab txoj hauv kev rau kev tsim pwm yog tswj hwm los ntawm cov txheej txheem nruj uas daws cov teeb meem tshwj xeeb ntawm cov yas engineering siv rau hauv cov ntawv thov tam sim no siab, xws li PET, PBT, PA66 (Nylon), thiab LCP (Liquid Crystal Polymer), feem ntau puv nrog 25-30% iav fiber los txhim kho lub zog kho tshuab thiab qhov kub thiab txias.
- Kev Tshuaj Xyuas Kev Nqus Pwm (DFM)
Ua ntej ib daim hlau raug txiav, Ansix ua qhov kev tshuaj xyuas Mold Flow Analysis (MFA). Rau cov khoom siv phom them fais fab - uas feem ntau muaj cov phab ntsa ntev, nyias kom ua tau raws li qhov xav tau ergonomic thiab cov qauv geometries nyuaj kom haum rau cov kab ke interlock - MFA tsis tuaj yeem sib tham tau.
Qhov kev tshuaj xyuas qhia txog:
Cov Kab Vuam: Hauv cov khoom siv uas muaj iav puv, cov kab vuam yog cov qhov tsis muaj zog uas tuaj yeem tawg thaum muaj kev ntxhov siab thermal lossis kev cuam tshuam ntawm lub cev. Ansix ua kom qhov chaw rooj vag zoo dua los txav cov kab vuam mus rau thaj chaw uas tsis muaj kev ntxhov siab, xws li ze ntawm cov tav lossis deb ntawm qhov chaw sib khi.
Cov Qhov Cuab Cua: Cov cua uas raug kaw hauv qhov pwm tuaj yeem ua rau muaj cov cim hlawv lossis cov qhov khoob, ua rau lub zog dielectric ntawm cov insulator puas tsuaj.
Kev Poob Siab: Xyuas kom lub siab ntawm qhov khoob txaus kom ntim cov khoom tawm, tshwj xeeb tshaj yog nyob rau hauv cov ntu ntev thiab nyias.
- Cov Kev Xav Tseem Ceeb rau Kev Tsim Kho Molding
Ntau rab phom uas them hluav taws xob ntau yuav tsum tau txhaj tshuaj pwm, qhov twg cov hlau pins thiab cov qhov (sockets) uas tau muab luam tawm raug muab tso rau hauv pwm, thiab cov yas raug txhaj tshuaj ncig lawv. Qhov no yog ib qho txheej txheem uas muaj kev pheej hmoo siab.
Ansix tau tsim cov kev daws teeb meem rau cov teeb meem feem ntau:
Kev Xaim: Hauv rab phom them fais fab, qib IP (feem ntau yog IP67 lossis IP69K) yog qhov tseem ceeb heev. Yog tias cov yas tsis sib txuas zoo rau cov hlau, cov dej noo yuav nkag mus.
Kev Dais Teeb Meem: Ansix tsim cov pwm nrog cov khoom siv sib txuas hauv cov hlau ntxig (knurling lossis undercuts) thiab siv cov khoom siv kub siab, tsis muaj halogen uas ua rau muaj kev nplaum zoo dua rau cov hlau tooj liab. Tus qauv pwm suav nrog cov sensors qhov chaw meej kom ntseeg tau tias cov ntxig tsis txav mus rau hauv qab lub siab ntawm kev txhaj tshuaj.
Flash: Cov khoom siv uas muaj iav puv yog cov khoom siv abrasive thiab tuaj yeem ua rau hnav ntawm cov pwm sealing nto, ua rau flash (zaj duab xis yas nyias) uas yuav tsum tau tshem tawm tes.
Kev daws teeb meem: Ansix siv cov hlau cuab yeej tawv (piv txwv li, S136 lossis H13), tawv txog 48-52 HRC, rau cov nplaim kaw. Pab pawg neeg ua cuab yeej kuj siv cov kev kaw uas tsis kam lees thiab cov txheej txheem coj ua haujlwm hnyav (kev tawm tswv yim thiab kev sib txuas tapered) kom tswj tau qhov sib dhos ntau lab lub voj voog.
- Cov Txheej Txheem Txias thiab Kev Txhim Kho Lub Sijhawm voj voog
Hauv lub ntiaj teb uas muaj ntau yam khoom siv them hluav taws xob EV, lub sijhawm yog nyiaj txiag. Lub sijhawm txias ntawm kev txhaj tshuaj molding suav txog 60-80% ntawm tag nrho lub sijhawm voj voog.
Ansix lub tswv yim tsim pwm yog tsom mus rau kev txias conformal. Siv 3D CAD thiab kev simulation, cov kav dej txias tau tsim los ua raws li qhov nkhaus ntawm qhov. Rau lub tsev ntev, cylindrical them phom kov, cov kab txias ncaj-drilled txheem yuav tsim cov chaw kub. Hloov chaw, Ansix siv baffles thiab bubblers, thiab hauv cov xwm txheej nyuaj, 3D-luam tawm pwm ntxig nrog cov kav dej txias conformal.
Txoj kev no ua tiav peb qhov txiaj ntsig tseem ceeb:
Kev Txias Sib Xws: Txo qhov warpage thiab qhov tsis ruaj khov ntawm qhov ntev, ua kom ntseeg tau tias ob feem ntawm lub tsev them phom kaw zoo kawg nkaus.
Txo Lub Sijhawm Ua Haujlwm: Los ntawm kev ua kom zoo dua qhov kev rho tawm cua sov, Ansix tau txo lub sijhawm ua haujlwm ntawm cov khoom nyuaj los ntawm 15-25% piv rau cov qauv pwm ib txwm muaj.
Zoo dua qhov zoo ntawm cov khoom: Tiv thaiv cov cim dej ntawm cov ntu phab ntsa tuab ze ntawm cov hlau ntxig.
- Cov Txheej Txheem Khiav thiab Rooj Vag
Rau cov khoom siv hluav taws xob siab, qhov rooj vag vestige (lub cim me me uas cov yas nkag mus rau hauv pwm) yog qhov teeb meem tseem ceeb ntawm kev zoo nkauj thiab kev ua haujlwm. Rau cov tsev sab nraud pom, Ansix siv cov txheej txheem khiav kub nrog lub qhov rooj valve. Qhov no tso cai rau kev tswj hwm qhov profile txhaj tshuaj, tshem tawm cov khib nyiab khiav thiab xyuas kom meej tias muaj qhov zoo nkauj huv si.
Rau cov insulators sab hauv thiab spacers—qhov twg qhov zoo nkauj tsis tseem ceeb tab sis qhov ntim loj heev—Ansix siv cov khiav txias tsim los rau kev ua haujlwm siab, feem ntau siv cov pwm peb-phaj los cais cov khiav ntawm qhov. Cov khiav tom qab ntawd rov ua dua thiab rov qhia rau hauv cov txheej txheem (nrog rau kev txwv feem pua kom tswj tau cov khoom siv).
- Cov Txheej Txheem Tso Tawm
Kev rho tawm cov qauv nyuaj yam tsis ua rau lub pwm puas tsuaj yog ib qho teeb meem loj heev. Vim muaj cov qhov hauv qab thiab cov khoom siv hlau uas tau ntxig rau hauv, cov koob ejector txheem feem ntau tsis txaus.
Ansix siv kev sib xyaw ua ke ntawm:
Cov Phaj Stripper: Siv rau cov chaw loj, tiaj tus lossis cov khoom uas muaj cov qauv geometry tawm ntawm lub plawv kom ntseeg tau tias nws tawm mus sib npaug yam tsis muaj kev hloov pauv.
Kev Rub Lub Hauv Paus Hydraulic: Rau cov qhov hauv qab, xws li lub latch mechanism housings, cov hydraulic cylinders rub lub hauv paus rov qab ua ntej ejection.
Kev Tshem Tawm Huab Cua: Hauv cov ntawv thov rhiab heev uas cov ejector pins yuav tawm cov cim uas yuav ua rau lub foob puas tsuaj, Ansix siv cov cua poppet valves kom maj mam ntab qhov khoom tawm ntawm lub hauv paus.
Kev lees paub thiab Kev Tswj Xyuas Zoo: Tshaj Qhov Txheem
Cov txheej txheem lees paub zoo ntawm Ansix Tech yog tsim los ua qauv rau tag nrho lub neej ntawm rab phom them, kom ntseeg tau tias cov khoom ua haujlwm hauv qhov xwm txheej tiag tiag.
Qhov kev lees paub raug muab faib ua peb theem:
- Kev Txheeb Xyuas Cov Khoom Siv Raw:
Txhua pawg ntawm C18150, C17200, lossis cov yas engineering (piv txwv li, DuPont Zytel® lossis Solvay Amodel®) raug txheeb xyuas. Rau cov hlau, qhov no suav nrog kev tshuaj xyuas spectrometer kom paub meej tias muaj pes tsawg leeg ntawm Chromium, Zirconium, lossis Beryllium. Kev hloov pauv ntawm 0.1% hauv Beryllium hauv lub caij nplooj ntoo hlav tuaj yeem txo qhov conductivity los ntawm 5-7%, ua rau thermal runaway nyob rau hauv load. Rau cov yas, Ansix ua qhov kev sim melt flow index (MFI) thiab kev tshuaj xyuas cov dej noo. Txawm tias cov yas ua tau zoo xws li PBT yog hygroscopic; txhaj tshuaj rau lawv nrog cov dej noo ntau dhau ua rau hydrolysis, txo qis tensile zog thiab dielectric zog.
- Kev Txheeb Xyuas Thaum Ua Haujlwm thiab Tom Qab Ua Pwm:
Vim tias cov khoom no yog qhov tseem ceeb rau kev nyab xeeb, Ansix siv 100% kev tshuaj xyuas qhov muag tsis siv neeg (AOI) rau qhov loj me tseem ceeb.
Crown Springs: Kev sim nias raws li laser yog ua tiav hauv kab. Txhua lub caij nplooj ntoos hlav raug nias kom txog qhov siab uas tau teev tseg, thiab lub zog raug ntsuas. Cov caij nplooj ntoos hlav uas poob sab nraum qhov ntau ntawm Cpk nruj (>1.33) yuav raug tsis lees txais.
Cov Khoom Uas Muab Tso Rau Hauv: Kev tshuaj xyuas X-ray yog siv los xyuas qhov chaw ntawm cov hlau ntxig rau hauv cov yas. Txawm tias qhov hloov pauv 0.2 hli tuaj yeem ua rau lub foob tsis ua haujlwm lossis cuam tshuam nrog tus pin sib txuas. Kev kuaj qhov xau (cua lwj lossis helium mass spectrometry) yog qhov yuav tsum tau ua rau txhua yam khoom uas pab txhawb rau lub foob IP.
- Kev Ua Qauv Ib puag ncig thiab Hluav Taws Xob:
Ansix koom tes nrog cov neeg siv khoom los ua qhov kev sim ua kom lub neej ceev nrooj, feem ntau yog hauv tsev lossis hauv cov chaw kuaj mob koom tes:
Kev Hloov Pauv Kub: -40 ° C txog + 85 ° C kev hloov pauv los ua qauv qhia txog kev raug huab cua hnyav, xyuas seb puas muaj kev xoob ntawm cov ntxig lossis cov kab nrib pleb.
Kev Hloov Pauv Tam Sim No: Siv 400A+ thaum saib xyuas qhov kub nce ntawm qhov sib cuag. Lub hom phiaj yog xyuas kom qhov kub nce tseem qis dua 50K (K elvin) raws li UL 2251 thiab IEC 62196 cov qauv.
Kev Ruaj Khov: Simulated mating cycles (10,000+) los sim qhov hnav tsis kam ntawm cov crown springs thiab cov plating (feem ntau yog nyiaj lossis nickel) ntawm cov pins.
Cov Tswv Yim Txo Nqi: Tus Nqi Tsim Kho
Hauv kev ua lag luam EV, kev nyuaj siab rau tus nqi tsis muaj qhov kawg. Txawm li cas los xij, Ansix Tech sib cav tias kev txo tus nqi yuav tsum tsis yog los ntawm kev txo qhov zoo, tab sis los ntawm kev ua haujlwm zoo. Lub tuam txhab tsom mus rau kev txo "tus nqi nyuaj" - kev txo qis ntawm cov ntaub ntawv thiab kev sib dhos ua haujlwm - los ntawm peb lub tswv yim tseem ceeb.
- Kev Txhim Kho Cov Khoom Siv Los Ntawm Kev Simulation
Thaum lub sijhawm tsim qauv, Ansix siv kev ua kom zoo dua qub rau cov tsev yas. Los ntawm kev ua piv txwv cov khoom siv (piv txwv li, lub zog siv thaum tus neeg siv ntxig rab phom lossis lub zog los ntawm kev rub cable), Ansix tuaj yeem txo cov phab ntsa tuab ntawm 3 hli mus rau 2.2 hli hauv thaj chaw tsis tseem ceeb. Rau ib feem ntau, qhov kev txo qis 27% ntawm qhov hnyav ntawm cov khoom siv txhais tau tias kev txuag nyiaj ntau hauv cov nqi resin - feem ntau yog ntau txhiab daus las ib lab units.
- Cov Cuab Yeej Siv Ntau Qhov Cavity nrog Kev Ntsuas Siab
Ib lub pwm txheem rau cov khoom siv phom them yuav yog cov cuab yeej 2-cavity. Ansix siv nws cov tshuab txhaj tshuaj pwm siab (xws li 60 txog 550 tons) los khiav 8-cavity, 16-cavity, thiab txawm tias 32-cavity cov cuab yeej rau cov khoom me me xws li cov neeg nqa khoom caij nplooj ntoos hlav lossis cov tsev nyob.
Qhov teeb meem nrog cov cuab yeej ntau qhov yog kev tswj kom ib feem sib xws. Chav cuab yeej ntawm Ansix tsim cov cuab yeej no nrog kev sib npaug ntawm cov neeg khiav kub thiab cov ntsuas siab ntawm cov qhov. Yog tias ib qho qhov puv sai dua li lwm qhov, lub kaw lus yuav kho lub sijhawm ntawm lub qhov rooj valve lossis ceeb toom tus neeg ua haujlwm. Qhov no tso cai rau Ansix tsim tau ntau lab qhov zoo sib xws hauv ib lub lim tiam, tsav tsheb txo tus nqi ntawm chav tsev los ntawm kev lag luam ntawm qhov loj me yam tsis muaj kev txi qhov zoo.
- Kev Txheeb Xyuas Kev Ua Haujlwm thiab Kev Sib Dhos
Ntau lub tuam txhab tsim phom tua hluav taws xob muaj teeb meem nrog tus nqi ntawm kev ua haujlwm thib ob - kev tshem tawm cov khib nyiab, kev sib dhos cov springs rau hauv cov qhov (sockets), thiab kev txheeb xyuas zaum kawg. Ansix tau koom ua ke cov cell sib dhos ua ke rau hauv nws cov txheej txheem tsim khoom.
Piv txwv li, ib qho kev sib dhos ib txwm yuav xav kom tus neeg teb xov tooj muab lub caij nplooj ntoos hlav rau hauv lub qhov (socket), tom qab ntawd muab lub rooj sib dhos rau hauv lub yas insulator. Ansix tau tsim cov tshuab ntsuas rotary uas:
Muab lub qhov (socket) stamped hlau.
Pub lub caij nplooj ntoos hlav crown (xov hlau coiled).
Siv tshuab ntxig lub caij nplooj ntoos hlav rau hauv lub qhov (socket) nrog kev tswj lub zog kom meej.
Ua qhov kev sim dej ntws los ntawm lub tshuab kom paub tseeb tias lub caij nplooj ntoos hlav tau zaum kom raug thiab lub qhov tsis muaj khib nyiab.
Ntxig lub rooj sib dhos rau hauv lub tsev yas.
Los ntawm kev ua kom cov kauj ruam no ua haujlwm tau zoo, Ansix tshem tawm qhov yuam kev ntawm tib neeg, txo cov nqi zog ua haujlwm, thiab xyuas kom meej 100% kev txheeb xyuas ntawm cov txheej txheem sib dhos.
Peev Xwm Tsim Khoom thiab Kev Xa Khoom Raws Sijhawm
Kev ua lag luam EV muaj tus cwj pwm los ntawm kev thov tsis ruaj khov. Tus neeg siv khoom yuav xav tau 5,000 units rau kev tsim khoom sim ib hlis thiab 500,000 units peb lub hlis tom qab. Ansix txoj kev tsim khoom yog tsim los rau qhov kev nthuav dav no.
Lub tuam txhab ua haujlwm ntau dua 140 lub tshuab txhaj tshuaj molding, txhawb nqa los ntawm cov chaw tshwj xeeb stamping thiab caij nplooj ntoos hlav coiling. Qhov kev koom ua ke ntsug no yog qhov tseem ceeb. Los ntawm kev tswj hwm tag nrho cov saw hlau xa khoom - los ntawm cov hlau tooj liab nyoos mus rau kev sib dhos tiav - Ansix tshem tawm qhov kev ncua sij hawm cuam tshuam nrog cov neeg muag khoom sab nraud.
Kev Ua Haujlwm Tsim Khoom Sai Sai:
Rau cov neeg siv khoom uas xav tau cov qauv ceev lossis kev sim ua haujlwm, Ansix siv cov txheej txheem xa khoom sai uas hla dhau cov sijhawm siv cov cuab yeej ib txwm muaj.
Cov Cuab Yeej Siv Mos: Rau kev lees paub qhov tseeb ntawm cov qauv, Ansix siv cov pwm txhuas lossis cov pwm hlau ib-qhov uas tuaj yeem tsim tau hauv 2-3 lub lis piam (piv rau 6-8 lub lis piam rau cov cuab yeej tsim khoom).
Cov Ntawv Sau 3D Luam Tawm: Rau cov xwm txheej ceev tshaj plaws, Ansix siv cov khoom tsim khoom ntxiv los tsim cov pwm ntxig rau kev khiav me me (qis dua 1,000 units), tso cai rau cov neeg siv khoom sim daim ntawv, haum, thiab ua haujlwm yam tsis tau cog lus rau cov cuab yeej nyuaj.
Kev Tsim Khoom Ua Ke: Thaum lub pwm tsim khoom raug ua kom tawv thiab txhuam, Ansix pib nrhiav cov qib tshwj xeeb ntawm tooj liab thiab yas, thiab teeb tsa cov hlwb sib dhos ua ke. Qhov no txhais tau tias hnub uas pwm tau tsim nyog, lub Hoobkas npaj txhij los khiav ntawm lub peev xwm tag nrho.
Yuav kom xa khoom raws sijhawm (OTD), Ansix siv Lub Tshuab Tsim Khoom (MES) uas taug qab txhua qhov khoom los ntawm cov khoom siv raw mus rau kev xa khoom. Lub kaw lus no muab kev pom tseeb rau cov neeg siv khoom tam sim ntawd, tso cai rau lawv pom lawv qhov xwm txheej xaj thiab kwv yees kev xa khoom kom raug.
Cov Kev Cov nyom hauv kev txhaj tshuaj molding
Txawm hais tias cov tshuab niaj hnub no muaj kev txawj ntse heev los xij, cov khoom siv molding rau cov phom uas them hluav taws xob ntau muaj cov teeb meem tshwj xeeb.
Kev Sib Tw 1: Kev Ua Rau Hauv LCP Uas Muaj Iav Puv
LCP (Liquid Crystal Polymer) feem ntau raug xaiv rau nws qhov kev ntws siab thiab kev tiv taus cua sov. Txawm li cas los xij, LCP qhia txog kev tsis sib xws heev - nws ntsws sib txawv hauv qhov kev taw qhia ntws piv rau qhov kev taw qhia transverse.
Kev daws teeb meem Ansix: Los ntawm kev ua kom qhov chaw ntawm lub rooj vag zoo tshaj plaws kom ntseeg tau tias qhov kev taw qhia ntws sib phim nrog qhov ntev tshaj plaws ntawm qhov, thiab siv kev txhaj tshuaj molding (qhov twg pwm qhib me ntsis thaum txhaj tshuaj thiab tom qab ntawd clamped kaw), Ansix tswj qhov kev taw qhia molecular kom txo qis warpage.
Kev Sib Tw 2: Kev Sib Haum Xeeb ntawm Kev Xeb thiab Kev Sib Xyaws
Thaum ntxig molding silver-plated tooj liab pins, qhov kub yaj siab ntawm engineering plastics qee zaum tuaj yeem ua rau cov nyiaj rov qab los yog oxidize.
Kev Dais Teeb Meem ntawm Ansix: Ansix siv cov khoom siv tshwj xeeb uas kub tsawg, ntws tau zoo rau txheej txheej overmolding thawj zaug los tiv thaiv cov plating. Tsis tas li ntawd xwb, cov pwm no tau tsim los nrog kev tswj qhov kub raws li sensor kom ntseeg tau tias cov ntxig tau ua ntej cua sov rau qhov kub uas txhawb nqa kev nplaum yam tsis ua rau cov plating puas tsuaj.
Kev Sib Tw 3: Flash ntawm Micro Springs
Rau cov hlau me me uas siv rau hauv cov teeb liab lossis cov xauv pabcuam, lub teeb ci ntsa iab los ntawm lub tsev yas tuaj yeem cuam tshuam kev ua haujlwm ntawm lub tshuab.
Kev daws teeb meem Ansix: Cov cuab yeej rau cov ntawv thov no siv cov koob txuas uas kaw ncaj qha rau lub caij nplooj ntoo hlav hlau lossis kev sib cuag. Cov koob txuas no raug sib tsoo rau qhov kam rau siab ntawm ± 0.005 hli thiab raug hloov pauv ntawm lub voj voog txij nkawm tiv thaiv (PM) raws sijhawm kom tiv thaiv kev hnav ua rau muaj teeb meem.
Qhov Zoo ntawm Ansix: 28 Xyoo ntawm Kev Paub
Qhov nyuaj ntawm cov kab ke no xav tau tus khub uas muaj kev paub tob txog kev coj cwj pwm ntawm cov khoom siv thiab kev tswj cov txheej txheem. Nrog ntau tshaj 28 xyoo hauv kev tsim khoom raug, Ansix Tech tau cog qoob loo ua ke ntawm cov peev xwm tsawg.
Lub tuam txhab txoj kev paub dhau los pom tseeb hauv nws lub peev xwm los ua raws li cov kev cai nruj ntawm cov qauv tsheb thoob ntiaj teb, suav nrog IATF 16949 (lub kaw lus tswj xyuas zoo ntawm tsheb). Daim ntawv pov thawj no ua kom ntseeg tau tias txhua txoj kev ua haujlwm - txij li kev tsim pwm mus rau kev ntim khoom - tau sau tseg, tswj hwm, thiab raug txhim kho tas mus li.
Qhov tseem ceeb tshaj, Ansix nkag siab txog lub neej ntawm lub phom them. Lub caij nplooj ntoos hlav tsis yog ib daim hlau xwb; nws yog ib lub cev muaj zog uas yuav tsum tswj tau lub zog dhau kaum xyoo ntawm kev siv. Lub qhov (socket) tsis yog ib lub raj tooj liab xwb; nws yog ib txoj kev thermal uas yuav tsum tau hloov pauv cua sov ntawm qhov sib cuag.
Los ntawm kev tswj hwm tag nrho lub ecosystem—pins, sockets, crown springs, torsion springs, wire springs, thiab cov yas casings uas muaj lawv—Ansix muab ib qho taw tes ntawm kev lav ris. Lub luag haujlwm sib koom ua ke no tshem tawm qhov kev taw tes uas feem ntau tshwm sim thaum ntau tus neeg muag khoom xa khoom ntsib qhov tsis ua haujlwm.
Xaus Lus: Kev Muab Kev Ntseeg Siab Hauv Kev Lag Luam Uas Tsis Txawj Hloov Pauv
Thaum kev lag luam tsheb fais fab loj hlob tuaj, qhov kev tsom mus rau kev hloov pauv ntawm kev txhawj xeeb txog qhov deb mus rau kev txhawj xeeb txog kev ntseeg tau. Cov neeg siv khoom thiab cov neeg tsav tsheb xav tau cov khoom siv them hluav taws xob uas ua haujlwm txhua lub sijhawm, txhua lub caij nyoog, rau lub neej ntawm lub tsheb. Qhov no ua rau muaj kev nyuaj siab loj heev rau cov khoom xa tuaj kom xa cov khoom uas tsis yog tsuas yog ua tau zoo xwb tab sis kuj tseem muaj txiaj ntsig zoo ntawm qhov loj me.
Ansix Tech tau teeb tsa nws tus kheej ua tus khub koom tes zoo uas muaj peev xwm ua tau raws li qhov kev thov no. Los ntawm kev siv txoj hauv kev nruj uas pib nrog kev xaiv cov khoom siv - qhia cov qib tseeb xws li C18150 thiab C17200 rau kev ua tau zoo - thiab txuas ntxiv mus rau kev tsim pwm siab heev uas muaj kev txias conformal, ntau lub qhov cavity architectures, thiab kev sib dhos tsis siv neeg, lub tuam txhab ua tiav tas li.
Tus nqi tsim nyog yog qhov tseeb: txo qis cov nqi khoom siv. Los ntawm kev siv cov khoom siv zoo tshaj plaws los ntawm kev simulation, txo lub sijhawm voj voog los ntawm kev txias siab heev, thiab tshem tawm cov nqi ua haujlwm thib ob los ntawm kev siv tshuab, Ansix Tech ua rau nws cov neeg siv khoom ua tiav cov nqi sib tw yam tsis muaj kev cuam tshuam rau kev nyab xeeb thiab kev ruaj khov uas xav tau rau cov ntawv thov tam sim no siab.
Rau cov OEMs thiab cov neeg muab khoom Tier 1 uas tab tom nrhiav kev lag luam nyuaj ntawm cov khoom siv them hluav taws xob EV, Ansix Tech muaj ntau tshaj li cov khoom siv; nws muab txoj hauv kev ua pov thawj rau kev tsim khoom uas tuaj yeem nthuav dav, txhim khu kev qha, thiab tsim nyog tus nqi. Thaum cov hluav taws xob them hluav taws xob txuas ntxiv nce siab thiab qhov kev thov rau kev them hluav taws xob sai dua, kev tsim kho qhov tseeb ntawm cov pins, sockets, thiab springs yuav tseem yog lub hauv paus tseem ceeb. Nrog 28 xyoo ntawm kev txawj ntse thiab txoj hauv kev saib mus tom ntej rau kev tsim khoom, Ansix Tech tsis yog tsuas yog ua raws li kev lag luam xwb - nws tab tom tsim nws lub hauv paus.
Ansix Tech Co Ltd
Yog tias koj muaj tej yam kev npaj txog Chaw Tsim Khoom ntawm Pins, Sockets, Crown Springs, Torsion Springs, thiab Wire Springs rau High-Current Charging Phom, koj tuaj yeem tiv tauj peb txhua lub sijhawm. Peb yuav tig koj lub tswv yim mus rau hauv qhov tseeb, cia koj ua tiav koj txoj kev npau suav, thiab tau txais cov xaj loj los ntawm kev ua lag luam. Peb cov ntaub ntawv tiv tauj yog info@ansixtech.com. Los yog tiv tauj peb CTO, xa ntawv mus rau: stephen@ansixtech.com
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