Chigadziko chekugadzirisa mahwindo cheMercedes-Benz

Chigadziko chekugadzirisa mahwindo cheMercedes-Benz

 

Ansix Tekinoroji: Hunyanzvi hweUinjiniya uye Kukosha muMercedes-Benz Window Regulator Bracket Manufacturing

Kudyidzana kwakarongeka mukugadzira mota kunoda zvinopfuura kungowanikwa kwezvikamu chete—zvinoda hunyanzvi hweinjiniya uye hunyanzvi hwekugadzira zvinhu zvitsva, hunhu hwakaratidzwa neAnsix Tech kuburikidza nebasa rayo neMercedes-Benz.

Munyika ine matambudziko makuru ekugadzira mota dzemhando yepamusoro, uko kunyatsoita zvinhu nemazvo uye kumanikidzwa kwemitengo kusingadzoreki, hukama hwakanaka hwevatengesi hunoenderana nezvinopfuura nguva yekutumira chete. Zvinoda kubatana kwakadzama kweinjiniya kunokwanisa kugadzira zvinhu zvitsva padanho rega rega remuchina wekutengesa. Iyi inyaya yekushanda pamwe chete kweAnsix Tech neMercedes-Benz, vachitarisa pane chimwe chinhu chakakosha asi chinowanzo furatirwa: hwindo rekugadzirisa mota.

 

Kuburikidza nekugadzirwa kwesainzi yepamusoro yezvinhu, mainjiniya ekugadzira mold, uye hungwaru hwemaitiro, Ansix Tech yakagadzira hurongwa hwekupa mhando isingachinjiki uku ichideredza mitengo zvakanyanya. Iine ruzivo rwemakore anopfuura makumi maviri nemasere mukugadzira uye zvitupa zvinosanganisira IATF 16949 yekutarisira mhando yemotokari, Ansix Tech inomiririra kushanduka kwemutengesi wemotokari wemazuva ano—kubva pakugadzira zvikamu kusvika pakuva mubatsiri weinjiniya wehurongwa.

 

1 Kudyidzana Kwakarongeka & Kukosha Kwepurojekiti

Kushanda pamwe chete pakati peAnsix Tech neMercedes-Benz kunomiririra danho guru mukuchinjana kwezvinhu zvemotokari. Kune kambani iyi, iyo ine mukurumbira weumbozha, mashandiro, uye kugona kweinjiniya, Mercedes-Benz inoramba ichishanda nesimba. mitemo pachinhu chimwe nechimwe, chingave chinoonekwa kana kuti kwete. Chinogadzirisa mahwindo, chikamu chechimiro chinoita kuti mahwindo emagetsi emotokari ashande zvakanaka uye zvakavimbika, chinofanira kutsungirira kushushikana kwemagetsi nguva dzose, kushanduka kwekupisa, uye kudiwa kwakasimba kwehupenyu.

 

Ansix Tech yakawana chibvumirano ichi nekuzvipa chinzvimbo kwete kungova mumwe wevanhu vakazvimiririra. Mugadziri weForoma kana mugadziri wezvikamu, asi semupi wemhinduro dzakakwana. Chirongwa ichi chinosanganisira mashandiro ese ekugadzira, kubva pakugadzirwa kwekutanga kwedhijitari uye kusimbiswa kwemaprototype kusvika pakugadzirwa kwehuwandu hwakawanda uye kutumirwa panguva chaiyo. Basa iri rinobvumira kubatanidzwa kwakanaka kweinjiniya yemitengo uye kuvimbiswa kwemhando yepamusoro padanho rega rega, chinhu chakakosha sezvo vagadziri vemotokari pasi rese vachitarisana nekumanikidzwa kusati kwamboitika kwekuderedza mitengo pasina kukanganisa mhando yepamusoro inotarisirwa kubva kumotokari dzemhando yepamusoro.

 

Kubatana uku kunoenderana nepfungwa yekare yeMercedes-Benz yekuvandudza kukosha kweinjiniya, chidzidzo icho mugadziri wemotokari pachake akachigadzira neimwe yemadhipatimendi ekutanga ekugadzira michina yeinjiniya muna 1990. Nekubatanidza mubatsiri akaita seAnsix Tech, iyo inounza nzira yakafanana yekugadzirisa mitengo, Mercedes-Benz inobatsirwa nemutengesi anoshanda sekuwedzera kwedhipatimendi rayo reinjiniya.

 

2 Sainzi yezvinhu: Hwaro hweKushanda uye Mutengo

Rwendo rwebhuraketi rekutonga mahwindo rakavimbika rinotanga nekusarudza zvinhu zvepurasitiki zvine hungwaru. Sarudzo iyi inonyanya kuratidza simba remuchina wechikamu, kugara kwenguva refu, kuramba zvakatipoteredza, uye, zvakakosha, kugona kwaro kugadzira uye mutengo.

 

Ansix Tech inoshandisa sarudzo yezvinhu senzira yesainzi, ichishandisa dhatabhesi yakakura yemapolymers nemacomposites kuti iwane chiyero chakakodzera chekushandisa. Kune zvikamu zvemukati memotokari zvakaita semabhuraketi ekutonga mahwindo, zvinodiwa zvikuru zvinosanganisira simba repamusoro remuchina, kugadzikana kwakanaka kwehukuru, kuramba kushanduka-shanduka kwetembiricha (kubva pakutonhora kusvika pakupisa mukati mepasuo), uye kuramba kuneta kwakanaka kutsungirira zviuru zvemasekeji.

 

Kuenzanisa Kuongorora kweCommon Bracket Materials

Kune bracket yeMercedes-Benz, sarudzo inogona kunge iri mumhuri yema polyamides akagadzirwa kana ma polypropylenes akasimbiswa. Hunyanzvi hweAnsix Tech hunobvumira kugadziriswa, senge kushandisa polypropylene composite yakagadzirwa nemaminerari. Nzira iyi inogona kupa simba rakakwana uye kushanda kwekupisa pamutengo wakaderera pane nylon yakajairwa yakazara negirazi, ukuwo ichipa mabhenefiti akadai sekudzikira kwehuremu uye kudzikira kwekudzikira kwekutonga kuri nani. "Kudzikiswa" uku kune chinhu chakagadziriswa mutengo, chinoshanda zvakanyanya ndicho chinhu chakakosha muhungwaru hwavo hwekugadzira kukosha.

 

3 Advanced Mould Engineering: Kunyatsogadzirwa Nekugadzira

Chiumbwa ichi ndicho chinhu chikuru pakugadzirwa kwemuchina wekugadzira, uye dhizaini yacho ndiyo inopa mari yekutanga muinjiniya mubairo wepamusoro mumhando yepamusoro, kushanda zvakanaka kwekugadzira, uye kugara kwenguva refu kwezvishandiso. Dhizaini yeAnsix Tech yemuchina wekugadzirisa mahwindo inyanzvi ye multi-system, ine subsystem yega yega yakagadzirwa kuti ishande zvakanaka.

 

Kuongorora Kuyerera Kwemadhijitari uye Kuongororwa Kwekuyerera Kwemould (DFM)

Simbi isati yachekwa, chikamu chacho chinoongororwa nedhijitari. Vachishandisa software yepamusoro yeCAE yakaita seAutodesk Moldflow, mainjiniya vanotevedzera maitiro ekuisa jekiseni. Iyi virtual mold flow analysis (DFM) inofanotaura kuti purasitiki yakanyungudutswa ichazadza sei gomba, ichiratidza zvikanganiso zvinogona kuitika senge weld lines (inogona kunge isina simba), air traps, uye nzvimbo dzisina kuenzana pakurongedza. Nekugadzirisa nzvimbo yegedhi (apo purasitiki inopinda gomba) uye patani yekuzadza munzvimbo yedhijitari, Ansix Tech inovimbisa kubudirira kwekutanga, ichibvisa zvinodhura uye zvinotora nguva kuedza-nekukanganisa uye kugadzirisa mold.

 

Masisitimu eCore Mold neMabasa Awo

Chiumbwa chinoshanda zvakanaka chinobatanidza masisitimu akati wandei akakosha, chimwe nechimwe chakagadzirwa nejometri chaiyo uye zvinhu zviri mubhuraketi mupfungwa.

 

Tafura: Masisitimu Akakosha muBroketi Yekudzora Hwindo

 

Basa Guru reSisitimu Maitiro eAnsix Tech uye Kugadzira Zvinhu Zvitsva

Sisitimu Yokutonhodza / Nzira dzeMvura Inobvisa kupisa kubva mupurasitiki yakaumbwa kuti isimbise chikamu. Inoita kuti chikamu chiome kusvika pa70-80% yenguva yekufamba. Inoshandisa nzira dzekutonhodza dzakafanana—dzakadhindwa ne3D kuti dzitevedzere chimiro chaicho chechikamu. Izvi zvinoita kuti kupisa kubude zvakaenzana, nekukurumidza, zvichideredza nguva yekufamba kusvika pa30-40% uye zvichideredza warpage.

Runner & Gate System Channels inonyungudutsa purasitiki kubva mumuromo wemuchina kuenda mugomba remold. Inoshandisa masystem ekupisa anomhanyisa purasitiki kuti irambe yakanyunguduka mumigero, ichibvisa marara akaomarara. Izvi zvinoderedza kushandiswa kwezvinhu nesimba pakukuya zvakare, ukuwo zvichipfupisa kutenderera.

Sisitimu Yekuburitsa Mvura Inosunda chikamu chatonhorera, chakasimba kubva muchiumbwa chisina kukuvara. Inogadzira mapini, maoko, uye maburi akaenzana kuti ishandise simba rakafanana pazvikamu zvakasimba zvebhureki. Izvi zvinodzivirira kukanganiswa kana kunamira, zvichiita kuti chigadzirwa chive chakavimbika uye chinogadzirwa otomatiki.

Kupinza mhepo Kunobvumira mhepo yakavharirwa kuti ibude mugomba panguva yekubaiwa jekiseni. Kunosanganisira maburi madiki akagadziriswa nemazvo pamagumo enzira dzekuyerera kwemvura uye pamitsetse yekuparadzanisa kudzivirira kutsva, mapfuti mapfupi, uye kupera zvakanaka kwenzvimbo.

Sarudzo yeSimbi yeForoma

Sarudzo yesimbi yesimbi dzesimbi dzemhando yepamusoro nedzemukati memold inyaya yekuchenjera, ichienzanisa mutengo wekutanga, kugona kupenya, uye kugara kwenguva refu. Kune mota dzine mota dzakawanda dzakadai seMercedes-Benz bracket, Ansix Tech inowanzo sarudza simbi dzakaoma kare dzakadai seP20 kana simbi dzinoomesa dzakadai seH13. Izvi zvinopa musanganiswa wakanaka wekushanda, kugona kupenya kuti zvikamu zvibude zvakanaka, uye kuramba kupfeka kubva mumapurasitiki akazadzwa mumamiriyoni emitambo, zvichidzivirira mari yemutengi kwenguva refu mukushandisa zvishandiso.

 

4 Kugona Maitiro & Kugadzirisa Kubudirira

Nekuumbwa kweforoma kwakagadzirwa nemazvo, chinangwa chinoshanduka kuenda pakugadzirwa kweforoma yekupinza. Pano, kuzvipira kweAnsix Tech mukugadzira kwesainzi kunoshandura dhizaini yakanaka kuita maitiro anoshanda zvakanyanya uye anowirirana.

 

Kukunda Matambudziko Ekugadzira

Kugadzira bracket yakasimba uye yakasimba ine mativi akasiyana-siyana kunounza zvipingamupinyi zvakananga:

 

Kupomba: Kunokonzerwa nekutonhodza kusina kuenzana kana kushushikana kwemukati. Kunoderedzwa nesystem yekutonhodza yakafanana uye ma profiles ekumanikidza ekurongedza akagadziridzwa.

 

Zviratidzo zveSink & Voids: Zvinogona kuitika muzvikamu zvakakora kana zvisina kurongwa zvakanaka. Zvinogadziriswa nekudzora kwakaringana kumanikidzwa kwepakeji nenguva zvichibva padata rekusimba kwezvinhu.

 

Kuenderana Kwemagadziko: Zvakakosha kuti mota ikwane uye ishande zvakanaka. Inosimbiswa nekuchengetedza nzira yakagadzikana, yakavharwa uye ichitariswa panguva chaiyo.

 

Kuderedzwa Kwenguva Yekutenderera: Chishandiso Chekutanga Chemutengo

Mukugadzira majekiseni, nguva imari. Mutengo wechikamu chimwe nechimwe wakabatana zvakananga nenguva yekufamba. Ansix Tech inorwisa nguva yekufamba kweseji pamativi akasiyana-siyana:

 

Kuderedza Nguva Yokutonhodza: ​​Sechikamu chikuru chedenderedzwa, izvi zvinogadziriswa nesystem yekutonhodza yakafanana, iyo inoburitsa kupisa nekukurumidza uye zvakaenzana kupfuura nzira dzakaboorwa zvakananga.

 

Otomatiki: Masisitimu erobhoti akabatanidzwa anogara achibvisa zvikamu uye achiisa zvinhu zvinoiswa (kana zvichidikanwa) mumasekonzi mashoma, zvichibvisa kusiyana kwevanhu uye zvichiita kuti magetsi adzime.

 

Kugadzika Maitiro Esainzi: Vachishandisa Dhizaini Yekuedza (DOE), mainjiniya vanogadzira "hwindo remaitiro" rakasimba, rinogona kudzokororwa rezviyero zvakaita sekumhanya kwejekiseni, kumanikidzwa, uye tembiricha. Izvi zvinoita kuti kutenderera kuitwe nekukurumidza pasina kukonzera zvikanganiso.

 

Kushanda Nesimba Nezvinhu Zvisina Kuoma

Kudzora mutengo kunosvika kumagetsi nemidziyo yekugadzira. Ansix Tech inoshandisa michina yekugadzira majekiseni emagetsi inoshandisa simba rakawanda kupfuura michina yemagetsi yemagetsi. Uyezve, kushandiswa kwema "hot runner systems" uye "precise shot control" kunoderedza marara epurasitiki (zvimedu), uye chero chinhu chinogayiwa chinogona kudzoserwa muchirongwa ichi kuti chisashandiswa zvakanyanya, zvichideredza mari yezvinhu.

 

5 Kuvimbiswa Kwemhando Yakabatana & Kutumira Nekukurumidza

Hunhu hweAnsix Tech hunodzivirira uye hwakabatanidzwa, kwete kungotarisa chete. Hunhu hunogadzirwa kubva padanho rekutanga reDFM uye hunotariswa nguva dzose mukati mekugadzirwa.

 

Sisitimu Yemhando Yepamusoro Yakawanda

 

Kuongororwa Kwenyaya Yekutanga: Zvikamu zvekutanga kubva muforoma yekugadzira zvinoongororwa neCoordinate Measuring Machine (CMM) zvichienderana neCAD model kuti zvionekwe kuti zviyero zvese zvakakosha.

 

Kudzora Maitiro Ekuita Zvichienderana Nemaitiro (SPC): Munguva yekugadzira, zviyero zvakakosha uye maparamita ekuita (sekumanikidzwa kwemukati) zvinotariswa panguva chaiyo. Ruzivo rwunonyorwa pamachati ekudzora kuti zvionekwe chero maitiro ehuwandu angaratidza kufamba kwenguva refu isati yagadzira chikamu chisina kunaka.

 

Kutevedza uye Kusimbisa: Chitupa chekambani cheIATF 16949 chinorayira kudzora maitiro uye kutevedza kwakasimba, zvichiita kuti batch yega yega ikwanise kubatanidzwa nemamiriro ayo ekugadzira.

 

Kurongedza uye Kutakura Zvinhu: Chinongedzo Chekupedzisira

Vachiziva kuti zvinhu zvepamusoro zvinoda kubatwa kwepamusoro, Ansix Tech inogadzira mapurasitiki anodzivirira ekudzivirira mabhureki kudzivirira kukuvara, kukweshwa, kana kukanganiswa panguva yekufambisa. Mabasa avo ekufambisa akabatanidzwa nehurongwa hwekugadzira kwevatengi kutsigira mamodheru ekutumira eJust-in-Time (JIT) neJust-in-Sequence (JIS), zvichiita kuti zvikamu zvakakodzera zvisvike pamutsetse weMercedes-Benz panguva chaiyo yaidikanwa, zvichideredza mari yekutenga uye kuoma kwemutengi.

 

6 Chirevo cheAnsix Tech Kukosha: Kuvimbika kuburikidza neCost Engineering

Chiyero chikuru chekubudirira kwekubatana uku ndiko kukosha kunoonekwa kwakapihwa kuMercedes-Benz. Muenzaniso weAnsix Tech unoratidza kuti kudzikiswa kwemitengo kwakadzika uye mhando yepamusoro hazvisi zvinhu zvakasiyana asi mhedzisiro inoshanda pamwe chete yeinjiniya yepamusoro.

 

Hurongwa Hwakarongeka Hwekudzikisa Mutengo

Kugadzirisa mitengo kweAnsix Tech inzira inoshandiswa nevanhu vakawanda muhupenyu hwese hwepurojekiti:

 

Mutengo wezvinhu: Zvakachengetwa kuburikidza nesarudzo yesainzi uye kugadzirira kwakagadzirirwa iwe pachako kuti zvienderane nezvinodiwa pasina kushandisa mainjiniya akawanda.

 

Mutengo wekushandisa maturusi: Yakagadziridzwa kuburikidza nekusarudza simbi zvine hungwaru, misimboti yekugadzira modular, uye kuchengetedza kudzivirira kunoita kuti furu igare kwenguva refu.

 

Mutengo wekugadzirisa: Kuderedzwa zvakanyanya kuburikidza nekudzikiswa kwenguva yekufamba, kushandiswa kwesimba, otomatiki, uye mitengo yezvimedu zvemarara iri pedyo ne zero.

 

Mutengo Wemhando Yepamusoro: Inobviswa zvachose nekudzivirira zvikanganiso zviri kumusoro kuburikidza nekushandisa simulation uye in-process SPC, kudzivirira kugadzirisa patsva kunodhura, kurongedza, kana kutadza kushanda mumunda.

 

Maitiro aya anoreva kuti mutengo weMercedes-Benz wakaderera zvikuru, kusanganisira kwete mutengo wechikamu chete, asiwo kugadzikana, kuvimbika, uye hunyanzvi huri muhuwandu hwayo.

 

Kubva kuMutengesi kuenda kuMubatsiri weStrategic

Nyaya yeAnsix Tech neMercedes-Benz mukugadzira mabhureki ekugadzirisa mahwindo inyaya yemazuva ano mukudyidzana kwekugadzira kwepamusoro. Inodarika hukama hwekutengeserana pakati pevatengi nevatengesi kuenda kumubatanidzwa weinjiniya wekubatana. Nekushandisa ruzivo rwemakore anopfuura makumi maviri nemasere, kubatanidza maprototypes edhijitari neepanyama, uye kutarisa kusingaperi pakushanda zvakanaka kwehurongwa, Ansix Tech inopa zvinhu zvinosangana nezvinodiwa zvakanyanya pasi rose zvemotokari uku ichideredza mitengo.

 

Muindasitiri iri kufamba nekuchinja-chinja kaviri kuenda kumagetsi uye kukwikwidzana kwemitengo kwakawedzera, hunyanzvi hwakaratidzwa neAnsix Tech hunopa mhinduro yakajeka. Remangwana ndere vatengesi vasingangogadziri zvikamu chete, asi vanogadzira kukosha, kuvimbika, uye mukana wekukwikwidzana mune yega yega dhizaini, sarudzo yega yega yezvinhu, uye kutenderera kwega kwega kwekugadzirwa.

Ansix Tech Co Ltd.

Kana muine zvirongwa zvine chekuita neMercedes-Benz window regulator bracket, munogona kutibata chero nguva. Tichashandura pfungwa dzenyu kuita chokwadi, toita kuti zviroto zvenyu zvizadzike, uye towana maodha makuru kubva kumusika. Ruzivo rwedu rwekuonana ndi info@ansixtech.com. Kana kuti batai CTO wedu, tumirai tsamba ku: stephen@ansixtech.com

 

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