Ibhulakhethi yokulawula amafasitela eMercedes-Benz

Ibhulakhethi yokulawula amafasitela eMercedes-Benz

 

I-Ansix Ubuchwepheshe: Ubuchwepheshe Obusezingeni Eliphezulu kanye Nenani Ekukhiqizweni Kwezibambo Zokulawula Amafasitela eMercedes-Benz

Ubambiswano oluhlelekile ekukhiqizweni kwezimoto ludinga okungaphezu nje kokunikezwa kwezingxenye—ludinga ukubona kusengaphambili kobunjiniyela kanye nokusungula izinto ezintsha ezihlelekile, izimfanelo i-Ansix Tech ezibonise ngomsebenzi wayo neMercedes-Benz.

Ezweni elibaluleke kakhulu lokukhiqizwa kwezimoto zikanokusho, lapho ukunemba kubaluleke kakhulu khona futhi izindleko zingapheli, ubudlelwano obuphumelelayo bomhlinzeki buxhomeke kokungaphezu nje kwezikhathi zokulethwa. Kudinga ubambiswano olujulile lobunjiniyela olukwazi ukusungula izinto ezintsha kuzo zonke izigaba zochungechunge lwenani. Lena indaba yokusebenzisana kwe-Ansix Tech neMercedes-Benz, kugxilwe engxenyeni ebalulekile kodwa evame ukunganakwa: i-window regulator bracket.

 

Ngokuhlanganisa isayensi yezinto ezibonakalayo ethuthukisiwe, ubunjiniyela besikhunta, kanye nobuhlakani bezinqubo, i-Ansix Tech isungule uhlelo lokuletha ikhwalithi engaguquki ngenkathi ifinyelela ukwehla okukhulu kwezindleko. Njengoba ineminyaka engaphezu kwengu-28 yesipiliyoni sokukhiqiza okukhethekile kanye nezitifiketi kufaka phakathi i-IATF 16949 yokuphathwa kwekhwalithi yezimoto, i-Ansix Tech imele ukuvela komhlinzeki wezimoto wesimanje—kusuka kumkhiqizi wezingxenye kuya kumlingani wobunjiniyela bamasu.

 

1 Ubambiswano Oluhlelekile kanye Nokubaluleka Kwephrojekthi

Ukubambisana phakathi kwe-Ansix Tech ne-Mercedes-Benz kumelela ingqophamlando ebalulekile ekushintsheni kochungechunge lokuhlinzekwa kwezimoto. Ngomkhiqizo ofana nokunethezeka, ukusebenza kahle, kanye nobuchwepheshe obuhle, i-Mercedes-Benz iyaqhubeka nokusebenza kanzima. amazinga kuzo zonke izingxenye, ezibonakala noma ezingabonwa. Ibhulakhethi lokulawula ifasitela, ingxenye yesakhiwo eqinisekisa ukusebenza okubushelelezi nokuthembekile kwamafasitela kagesi emoto, kumele imelane nokucindezeleka okuqhubekayo komshini, ukushintshashintsha kwezinga lokushisa, kanye nezidingo zomjikelezo wokuphila onzima.

 

I-Ansix Tech iqinisekise le nkontileka ngokuzibeka hhayi nje njenge- Umenzi Wesikhunta noma umkhiqizi wezingxenye, kodwa njengomhlinzeki wezixazululo ophelele. Le phrojekthi ihlanganisa ukuhamba komsebenzi wokukhiqiza okuphelele, kusukela ekuklanyweni kwedijithali kokuqala kanye nokuqinisekiswa kweprototype kuya ekukhiqizweni kokugcina okuphezulu kanye nokulethwa ngesikhathi esifanele. Lo mthwalo wemfanelo wokugcina uvumela ukuhlanganiswa okungenamthungo kobunjiniyela bezindleko kanye nokuqinisekiswa kwekhwalithi kuzo zonke izigaba, into ebalulekile njengoba abakhiqizi bezimoto emhlabeni wonke bebhekene nengcindezi engakaze ibonwe yokunciphisa izindleko ngaphandle kokubeka engcupheni ikhwalithi ephezulu elindelwe ezimotweni zikanokusho.

 

Lobu budlelwano buhambisana nefilosofi yesikhathi eside yeMercedes-Benz yobunjiniyela benani, inkambo umenzi wezimoto ngokwakhe ayisungula ngomunye weminyango yokuqala yobunjiniyela bezindleko embonini ngo-1990. Ngokubandakanya umlingani ofana ne-Ansix Tech, oletha indlela efanayo ehlelekile yokwenza ngcono izindleko, iMercedes-Benz izuza kumhlinzeki osebenza njengesandiso somnyango wayo wobunjiniyela.

 

2 Isayensi Yezinto Ezibonakalayo: Isisekelo Sokusebenza Nezindleko

Uhambo lwe-bracket yokulawula amafasitela ethembekile luqala ngokukhethwa okunesu kwezinto zepulasitiki. Lesi sinqumo sinquma ngokuyisisekelo amandla omshini wengxenye, ukuqina kwesikhathi eside, ukumelana nemvelo, futhi, okubaluleke kakhulu, ukukhiqizwa kwayo kanye nezindleko.

 

I-Ansix Tech ibheka ukukhethwa kwezinto njengesifundo sesayensi, isebenzisa isizindalwazi esibanzi sama-polymer kanye nezinhlanganisela ukuthola ibhalansi efanele yohlelo lokusebenza. Ezingxenyeni zangaphakathi zezimoto ezifana nama-bracket okulawula amafasitela, izidingo ezibalulekile zifaka phakathi amandla aphezulu omshini, ukuzinza okuhle kakhulu kobukhulu, ukumelana nokushintshashintsha kwezinga lokushisa (kusukela ekubandeni okungaphansi kwe-zero kuya ekushiseni ngaphakathi kwephaneli yomnyango), kanye nokumelana okuhle kokukhathala ukuze kubekezelelwe izinkulungwane zemijikelezo.

 

Ukuhlaziywa Okuqhathanisayo Kwezinto Ezivamile Ze-Bracket

Kwi-bracket yeMercedes-Benz, ukukhetha okungenzeka kuwela emndenini wama-polyamides aklanywe ngobunjiniyela noma ama-polypropylene aqinisiwe. Ubuchwepheshe be-Ansix Tech buvumela ukwenza ngokwezifiso okungenzeka, njengokusebenzisa i-polypropylene ehlanganisiwe egcwele amaminerali. Le ndlela inganikeza amandla anele kanye nokusebenza kokushisa ngezindleko zezinto eziphansi kakhulu kune-nylon ejwayelekile egcwele ingilazi, kuyilapho futhi inikeza izinzuzo ezifana nesisindo esincishisiwe kanye nokuncipha okuphansi kokulawula okungcono kobukhulu. Lokhu "kwehliselwa" okunecebo elifanele ezintweni ezilungiselelwe izindleko, eziqondene nokusebenza kuyisisekelo sefilosofi yabo yobunjiniyela benani.

 

3 Ubunjiniyela Bokubumba Obuthuthukisiwe: Ukunemba Ngomklamo

Isikhunta siyinhliziyo yenqubo yokubumba ngomjovo, futhi ukwakheka kwaso yilapho ukutshalwa kwezimali kobunjiniyela kusengaphambili kukhokha khona izinzuzo eziphezulu ngokwengxenye yekhwalithi, ukusebenza kahle kokukhiqiza, kanye nokuphila isikhathi eside kwamathuluzi. Umklamo wesikhunta we-Ansix Tech we-bracket yokulawula iwindi uyinto yobuciko enezinhlelo eziningi, lapho uhlelo ngalunye olungaphansi luklanyelwe ukusebenza kahle kakhulu.

 

Ukuhlaziywa Kwephrothoyiphu Yedijithali kanye Nokugeleza Kwesikhunta (i-DFM)

Ngaphambi kokuba noma iyiphi insimbi isikwe, ingxenye ihlolwa ngokuqinile ngedijithali. Besebenzisa isofthiwe ye-CAE ethuthukisiwe njenge-Autodesk Moldflow, onjiniyela balingisa inqubo yokujova. Lokhu kuhlaziywa kokugeleza kwesikhunta okubonakalayo (i-DFM) kubikezela ukuthi ipulasitiki encibilikisiwe izogcwalisa kanjani ikhumbi, kutholakale amaphutha angaba khona njengemigqa yokushisela (okungaba amaphuzu abuthakathaka), izithiyo zomoya, kanye nezindawo zokupakisha okungalingani. Ngokwenza ngcono indawo yesango (lapho ipulasitiki ingena khona ikhumbi) kanye nephethini yokugcwalisa endaweni yedijithali, i-Ansix Tech iqinisekisa impumelelo yokuqala, isuse ukuzama nokuphutha ngokomzimba okubizayo nokuthatha isikhathi kanye nokulungiswa kabusha kwesikhunta.

 

Izinhlelo Zokubumba Eziyinhloko kanye Nemisebenzi Yazo

Isikhunta esisebenza kahle sihlanganisa izinhlelo eziningana ezibalulekile, ngasinye saklanywa ngokucabanga nge-geometry ethile kanye nezinto ze-bracket.

 

Ithebula: Izinhlelo Eziyinhloko Esikhunjeni Sokulawula Ifasitela

 

Umsebenzi Oyinhloko Wesistimu Indlela Nokusungula Izinto Ezintsha Kwezobuchwepheshe be-Ansix

Isistimu Yokupholisa / Iziteshi Zamanzi Ikhipha ukushisa kupulasitiki ebunjiwe ukuze iqinise ingxenye. Ithatha cishe u-70-80% wesikhathi somjikelezo. Isebenzisa iziteshi zokupholisa ezihambisanayo—ezinyatheliswe nge-3D ukuze zilandele ukwakheka okuqondile kwengxenye. Lokhu kuqinisekisa ukukhishwa kokushisa okufanayo, okusheshayo, kunciphisa isikhathi somjikelezo kuze kufike ku-30-40% futhi kunciphisa i-warpage.

I-Runner & Gate System Channels ipulasitiki encibilikisiwe kusukela embozweni womshini kuya emgodini wesikhunta. Isebenzisa izinhlelo ze-hot runner ukugcina ipulasitiki eziteshini incibilikisiwe, isuse imfucuza eqinile. Lokhu kunciphisa ukusetshenziswa kwezinto kanye namandla okugaya kabusha, kuyilapho futhi kunciphisa umjikelezo.

Uhlelo Lokukhipha Igesi Luphusha ingxenye epholile, eqinile iphume esikhumbeni ngaphandle kokulimala. Luklama uhlu olulinganiselayo lwezikhonkwane ze-ejector, imikhono, kanye nama-blade ukuze kusetshenziswe amandla alinganayo ezingxenyeni eziqinile ze-bracket. Lokhu kuvimbela ukuphambuka noma ukunamathela, okuqinisekisa ukukhiqizwa okuthembekile nokuzenzakalelayo.

Ukuvula umoya Kuvumela umoya ovalelekile ukuba uphume emgodini ngesikhathi sokufaka umjovo. Kuhlanganisa ama-micro-vents ahlelwe kahle ekugcineni kwezindlela zokugeleza kanye nemigqa yokuhlukana ukuze kuvinjelwe ukusha, ukudubula okufushane, kanye nokuphela kobuso okubi.

Ukukhethwa Kwensimbi Yesikhunta

Ukukhetha insimbi yezinsimbi zesikhunta kanye nezimbobo kuyindlela ehlakaniphile, kulinganisela izindleko zokuqala, ukupholisha, kanye nokuphila isikhathi eside. Kwingxenye yezimoto enomthamo omkhulu njenge-bracket yeMercedes-Benz, i-Ansix Tech ivame ukukhetha izinsimbi eziqiniswe ngaphambilini njenge-P20 noma izinsimbi eziqiniswe ngqá njenge-H13. Lezi zinikeza inhlanganisela enhle kakhulu yokukwazi ukusebenza, ukupholisha ukuze kukhishwe izingxenye ezibushelelezi, kanye nokumelana nokuguguleka okubangelwa amapulasitiki agcwele ngezigidi zemijikelezo, kuvikela ukutshalwa kwezimali kwesikhathi eside kweklayenti kumathuluzi.

 

4 Ubuchwepheshe Bokusebenza Nokwenza Kahle Ukuze Kusebenze Kahle

Ngesikhunta esiklanywe ngokunemba, ukugxila kushintshela endaweni yokukhiqiza yokubumba ngomjovo. Lapha, ukuzibophezela kwe-Ansix Tech ekukhiqizeni ngokwesayensi kuguqula umklamo omuhle ube inqubo ephumelela kakhulu futhi ehambisanayo.

 

Ukunqoba Izinselele Zokukhiqiza

Ukukhiqiza i-bracket eqinile futhi enamandla aphezulu kuveza izithiyo ezithile:

 

I-Warpage: Ibangelwa ukupholisa okungalingani noma ukucindezeleka kwangaphakathi. Incishiswa uhlelo lokupholisa oluhambisanayo kanye namaphrofayili okucindezela okupakisha alungiselelwe.

 

Ama-Sink Marks & Voids: Kungavela ezigabeni ezijiyile uma kungapakishwanga kahle. Kungaphathwa ngokulawula okunembile kwengcindezi yokupakisha nesikhathi ngokusekelwe kudatha yokuqina kwezinto.

 

Ukuvumelana Okulinganayo: Kubalulekile ekulinganeni nasekusebenzeni okufanele ekuhlanganisweni kwemoto. Kuqinisekiswa ngokugcina inqubo eqinile, evaliwe ngokuqapha ngesikhathi sangempela.

 

Ukunciphisa Isikhathi Somjikelezo: I-Lever Eyinhloko Yezindleko

Ekubunjweni komjovo, isikhathi siyimali. Izindleko ngengxenye ngayinye zihlobene ngqo nesikhathi somjikelezo. I-Ansix Tech ihlasela isikhathi somjikelezo ngezindlela eziningi:

 

Ukunciphisa Isikhathi Sokupholisa: Njengengxenye enkulu kunazo zonke yomjikelezo, lokhu kulungiswa uhlelo lokupholisa oluhambisanayo, olukhipha ukushisa ngokushesha nangokufana kakhulu kuneziteshi ezibhobozwe ngqo.

 

Ukuzenzakalela: Izinhlelo zerobhothi ezihlanganisiwe zisusa izingxenye njalo bese zifaka izinto ezifakiwe (uma kudingeka) ngemizuzwana, zisuse ukuhlukahluka kwabantu futhi zivumele ukukhiqizwa kokukhanya okucinyiwe.

 

Ukusetha Inqubo Yesayensi: Besebenzisa i-Design of Experiments (DOE), onjiniyela basungula "ifasitela lenqubo" eliqinile neliphindaphindwayo lamapharamitha afana nesivinini somjovo, ingcindezi, kanye nokushisa. Lokhu kuqinisekisa umjikelezo osheshayo ngangokunokwenzeka ngaphandle kokudala amaphutha.

 

Ukusebenza Kahle Kwamandla Nezinto Ezibonakalayo

Ukulawulwa kwezindleko kudlulela ezinsizeni nasezintweni zokusetshenziswa. I-Ansix Tech isebenzisa imishini yokubumba injection ye-servo-electric eyonga kakhulu amandla kunemishini yendabuko ye-hydraulic. Ngaphezu kwalokho, ukusetshenziswa kwezinhlelo ze-hot runner kanye nokulawula okuqondile kokudubula kunciphisa imfucuza yepulasitiki (ama-scrap), futhi noma yikuphi ukugaya kabusha okukhiqizwayo kuvame ukubuyiselwa ngendlela efanele enkambisweni yezinhlelo zokusebenza ezingabalulekile, okunciphisa kakhulu izindleko zezinto.

 

5 Ukuqinisekiswa Kwekhwalithi Okuhlanganisiwe Nokulethwa Okusheshayo

Ifilosofi yekhwalithi ye-Ansix Tech iwukuvimbela futhi ihlanganisiwe, hhayi nje ngokusekelwe ekuhlolweni. Ikhwalithi ifakwa emkhiqizweni kusukela esigabeni sokuqala se-DFM futhi iqashwe njalo phakathi nokukhiqiza.

 

Uhlelo Lwekhwalithi Olunezingqimba Eziningi

 

Ukuhlolwa Kwesihloko Sokuqala: Izingxenye zokuqala ezivela ku-mold yokukhiqiza zihlolwa ngokugcwele yi-Coordinate Measuring Machine (CMM) ngokumelene nemodeli ye-CAD ukuqinisekisa zonke izilinganiso ezibalulekile.

 

Ukulawulwa Kwenqubo Yezibalo Eziqhubekayo (i-SPC): Ngesikhathi sokukhiqiza, ubukhulu obubalulekile kanye namapharamitha enqubo (njengokucindezela kwe-cavity) kuyaqashwa ngesikhathi sangempela. Idatha idwetshwa kumashadi okulawula ukuthola noma yiziphi izitayela zezibalo ezingase zibonise ukuzulazula kwenqubo isikhathi eside ngaphambi kokuba ikhiqize ingxenye enephutha.

 

Ukulandelela Nokuqinisekisa: Isitifiketi senkampani i-IATF 16949 sigunyaza ukulawulwa okuqinile kwenqubo kanye nokulandelela, ukuqinisekisa ukuthi yonke inqwaba ingaxhunyaniswa nezimo zayo zokukhiqiza.

 

Ukupakisha kanye Nokuthuthwa Kwempahla: Isixhumanisi Sokugcina

Ngokuqonda ukuthi izingxenye zekhwalithi ephezulu zidinga ukuphathwa kwekhwalithi ephezulu, i-Ansix Tech iklama ukupakishwa kokuvikela okwenziwe ngokwezifiso kwama-bracket ukuvimbela umonakalo, ukuguguleka, noma ukuphambuka ngesikhathi sokuthutha. Imisebenzi yabo yokuthutha ihlanganiswe namashejuli okukhiqiza amakhasimende ukusekela amamodeli okulethwa kwe-Just-in-Time (JIT) kanye ne-Just-in-Sequence (JIS), ukuqinisekisa ukuthi izingxenye ezifanele zifika emgqeni wokuhlanganisa we-Mercedes-Benz ngesikhathi esifanele, kunciphisa izindleko zempahla kanye nobunzima beklayenti.

 

6 Isiphakamiso Se-Ansix Tech Value: Ukuthembeka Ngobunjiniyela Bezindleko

Isilinganiso sokugcina sempumelelo yalobu budlelwano yinani elibonakalayo elilethwa kuMercedes-Benz. Imodeli ye-Ansix Tech ikhombisa ukuthi ukwehliswa kwezindleko ezijulile kanye nekhwalithi ephezulu akuzona izinto ezihambisanayo kodwa kuyimiphumela yokusebenzisana yobunjiniyela obuphezulu.

 

Uhlaka Lokunciphisa Izindleko Oluhlelekile

Ukuthuthukisa izindleko kwe-Ansix Tech kuyisu elihlanganisa izinto eziningi elisetshenziswa kuyo yonke iphrojekthi:

 

Izindleko Zezinto: Kulondolozwe ngokukhethwa kwesayensi kanye nokwakheka okungenzeka ngokwezifiso ukuze kuhlangatshezwane nemininingwane ngaphandle kobunjiniyela obukhulu.

 

Izindleko Zokusebenzisa Amathuluzi: Kwenziwe ngcono ngokukhetha insimbi ehlakaniphile, izimiso zokuklama ezihlanganisiwe, kanye nokugcinwa kokuvimbela okwandisa impilo yesikhunta.

 

Izindleko Zokucubungula: Zehliswe kakhulu ngokunciphisa isikhathi somjikelezo, ukusebenza kahle kwamandla, ukuzenzakalela, kanye namazinga okulahla acishe abe yi-zero.

 

Izindleko Zekhwalithi: Cishe ziqedwa ngokuvimbela amaphutha angenhla ngokusebenzisa ukulingisa kanye ne-SPC eqhubekayo, ukugwema ukuphinda kusebenze okubizayo, ukuhlunga, noma ukwehluleka kwensimu.

 

Le ndlela ehlanganisa konke ihumusha ibe yizindleko eziphansi kakhulu zobunikazi beMercedes-Benz, okuhlanganisa hhayi nje intengo yengxenye ye-bracket, kodwa futhi nokuzinza, ukuthembeka, kanye nokusungula izinto ezintsha okutholakalayo.

 

Kusukela Kumhlinzeki Kuya Kumlingani Wesu

Indaba ye-Ansix Tech kanye ne-Mercedes-Benz ekukhiqizeni ama-bracket okulawula amafasitela iyisifundo sesimanje sokubambisana okuthuthukisiwe kokukhiqiza. Idlula ubudlelwano bokuthengiselana phakathi komthengi nomhlinzeki kuya ekubambisaneni kobunjiniyela okusebenzisana. Ngokusebenzisa iminyaka engaphezu kwengu-28 yesipiliyoni, ukuhlanganiswa kwe-prototyping yedijithali neyomzimba, kanye nokugxila okungapheli ekusebenzeni kahle kwesistimu, i-Ansix Tech iletha izingxenye ezihlangabezana nezindinganiso zezimoto ezifunwa kakhulu emhlabeni ngenkathi inciphisa izindleko ngenkuthalo.

 

Embonini ebhekana noshintsho oluphindwe kabili oluya ekufakweni kukagesi kanye nokuncintisana okukhulu kwezindleko, amakhono aboniswe yi-Ansix Tech anikeza impendulo ecacile. Ikusasa lingelabahlinzeki abangagcini nje ngokwenza izingxenye, kodwa abathuthukisa inani, ukuthembeka, kanye nenzuzo yokuncintisana kuyo yonke idizayini, yonke into ekhethwayo, kanye nayo yonke imijikelezo yokukhiqiza.

I-Ansix Tech Co Ltd

Uma unezinhlelo ezihlobene ne-bracket yokulawula amafasitela e-Mercedes-Benz, ungasithinta noma nini. Sizoguqula imibono yakho ibe ngokoqobo, sikuvumele ufeze amaphupho akho, futhi sithole ama-oda amakhulu emakethe. Ulwazi lwethu lokuxhumana luthi info@ansixtech.com. Noma xhumana ne-CTO yethu, nge-imeyili: stephen@ansixtech.com

 

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