Isibiyeli sokulawula iifestile zeMercedes-Benz

Isibiyeli sokulawula iifestile zeMercedes-Benz

 

I-Ansix Itekhnoloji: Ubuchule boBunjineli kunye neXabiso kwiMercedes-Benz Window Regulator Bracket Manufacturing

Ubudlelwane obucwangcisiweyo kwimveliso yeemoto bufuna okungaphezulu nje kokunikezelwa kwezixhobo—bufuna ubulumko bobunjineli kunye nophuhliso lweendleko olucwangcisiweyo, iimpawu ezibonakaliswe yi-Ansix Tech ngomsebenzi wayo neMercedes-Benz.

Kwihlabathi elinzima lokwenziwa kweemoto zodidi oluphezulu, apho ukuchaneka kubaluleke kakhulu kwaye uxinzelelo lweendleko lungapheli, ubudlelwane obuphumelelayo bomthengisi buxhomekeke kokungaphezulu nje kwiishedyuli zokuhanjiswa. Bufuna intsebenziswano enzulu yobunjineli ekwaziyo ukuvelisa izinto ezintsha kuzo zonke izigaba zekhonkco lexabiso. Eli libali lentsebenziswano ye-Ansix Tech neMercedes-Benz, igxile kwicandelo elibalulekileyo kodwa elihlala lingajongwa: ibracket yokulawula iifestile.

 

Ngokudityaniswa kwesayensi yezinto eziphucukileyo, ubunjineli bokubumba, kunye nobukrelekrele benkqubo, i-Ansix Tech iseke isicwangciso sokubonelela ngomgangatho ongenakugungqiswa ngelixa ifezekisa ukunciphisa okukhulu kweendleko. Ngaphezulu kweminyaka engama-28 yamava okuvelisa okukhethekileyo kunye neziqinisekiso kubandakanya i-IATF 16949 yolawulo lomgangatho weemoto, i-Ansix Tech imele ukuvela komthengisi weemoto wanamhlanje—ukusuka kumvelisi wezixhobo ukuya kwiqabane lobunjineli beqhinga.

 

1 Ubambiswano oluCwangcisiweyo kunye nokubaluleka kweProjekthi

Intsebenziswano phakathi kwe-Ansix Tech kunye neMercedes-Benz imele inqanaba elibalulekileyo kwimijikelo yothungelwano lweemoto. Kwibhrendi ehambelana nobuhle, ukusebenza, kunye nokugqwesa kobunjineli, iMercedes-Benz ihlala iqinile. imigangatho kuyo yonke into, nokuba iyabonakala okanye ayibonakali. I-bracket yokulawula iifestile, into eyakhiweyo eqinisekisa ukusebenza kakuhle nangokuthembekileyo kweefestile zamandla zesithuthi, kufuneka imelane noxinzelelo oluqhubekayo loomatshini, utshintsho lobushushu, kunye neemfuno ezinzima zomjikelo wobomi.

 

I-Ansix Tech ifumene esi sivumelwano ngokuzibeka endaweni yokuba yi- Umenzi weMold okanye umvelisi wezixhobo, kodwa njengomboneleli wezisombululo ezipheleleyo. Le projekthi ibandakanya umsebenzi opheleleyo wokuvelisa, ukusuka kuyilo lwedijithali lokuqala kunye nokuqinisekiswa kweprototype ukuya kwimveliso yokugqibela ephezulu kunye nokuhanjiswa ngexesha elifanelekileyo. Olu xanduva oluvela ekupheleni luvumela ukuhlanganiswa okungenamthungo kobunjineli beendleko kunye nokuqinisekiswa komgangatho kuzo zonke izigaba, into ebalulekileyo njengoko abavelisi beemoto kwihlabathi liphela bejongene noxinzelelo olungakaze lubonwe lokunciphisa iindleko ngaphandle kokubeka emngciphekweni umgangatho ophezulu olindelekileyo kwizithuthi zodidi oluphezulu.

 

Olu budlelwane luhambelana nefilosofi yexesha elide yeMercedes-Benz yobunjineli bexabiso, icandelo elenziwe ngumenzi weemoto ngokwakhe kunye nelinye lamasebe okuqala obunjineli beendleko kushishino ngo-1990. Ngokubandakanya iqabane elifana ne-Ansix Tech, elizisa indlela efanayo ecwangcisiweyo yokwenza ngcono iindleko, iMercedes-Benz ixhamla kumthengisi osebenza njengolwandiso lwesebe lakhe lobunjineli.

 

2 Isayensi yezinto eziphathekayo: Isiseko sokuSebenza kunye neendleko

Uhambo lwe-bracket yokulawula iifestile ethembekileyo luqala ngokukhetha izinto zeplastiki ngendlela enobuchule. Esi sigqibo silawula ngamandla oomatshini becandelo, ukuqina kwexesha elide, ukumelana nokusingqongileyo, kwaye, okubaluleke kakhulu, ukwenziwa kwalo kunye nexabiso lalo.

 

I-Ansix Tech ijonga ukukhethwa kwezinto njengesifundo sesayensi, isebenzisa isiseko sedatha esibanzi seepolymers kunye nee-composites ukufumana ibhalansi efanelekileyo yesicelo. Kwizinto zangaphakathi zeemoto ezifana neebrakethi zokulawula iifestile, iimfuno eziphambili ziquka amandla aphezulu oomatshini, uzinzo oluhle kakhulu lobukhulu, ukumelana nokuguquguquka kobushushu (ukusuka kubanda olungaphantsi kwe-zero ukuya kubushushu ngaphakathi kwephaneli yomnyango), kunye nokumelana okuhle kokudinwa ukuze kunyamezele amawaka emijikelo.

 

Uhlalutyo oluQhathaniswayo lweZixhobo eziQhelekileyo zeBracket

Kwibracket yeMercedes-Benz, ukhetho olunokwenzeka luwela kusapho lweepolyamides ezenziwe ngobunjineli okanye iipolypropylenes eziqinisiweyo. Ubuchule be-Ansix Tech buvumela ukwenziwa ngokwezifiso okunokwenzeka, njengokusebenzisa i-polypropylene composite ezaliswe ziiminerali eyenzelwe wena. Le ndlela inokubonelela ngamandla aneleyo kunye nokusebenza kobushushu ngexabiso eliphantsi kakhulu lezinto kune-nylon ezaliswe yiglasi eqhelekileyo, ngelixa ikwabonelela ngeenzuzo ezifana nobunzima obuncitshisiweyo kunye nokuncipha okuncinci kolawulo olungcono. Oku "kwehliswa" okucwangcisiweyo kwizixhobo ezilungiselelwe iindleko, ezisebenza ngokukodwa sisiseko sefilosofi yabo yobunjineli bexabiso.

 

3 Ubunjineli Bokubumba Obuphucukileyo: Ukuchaneka Ngoyilo

I-mold yeyona nto iphambili kwinkqubo yokubumba ngenaliti, kwaye uyilo lwayo kulapho utyalo-mali oluphambili lobunjineli luhlawula khona izabelo eziphezulu ngomgangatho ophakathi, ukusebenza kakuhle kwemveliso, kunye nobude bexesha lesixhobo. Uyilo lwe-mold lwe-Ansix Tech lwe-bracket yokulawula iifestile luyimveliso yobugcisa eneenkqubo ezininzi, apho inkqubo nganye engaphantsi yenzelwe ukusebenza okuphezulu.

 

Uhlalutyo lweDijithali lwePrototyping kunye neMold Flow (DFM)

Ngaphambi kokuba intsimbi isikwe, eli candelo livavanywa ngedijithali. Besebenzisa isoftware ye-CAE ephucukileyo efana ne-Autodesk Moldflow, iinjineli zilinganisa inkqubo yokujova. Olu hlalutyo lokuhamba kwesikhunta olubonakalayo (i-DFM) luqikelela indlela iplastiki enyibilikisiweyo eza kuzalisa ngayo umngxuma, luchonge iziphene ezinokubakho ezifana nemigca ye-weld (enokuba ngamanqaku abuthathaka), imigibe yomoya, kunye neendawo zokupakisha ezingalinganiyo. Ngokwenza ngcono indawo yesango (apho iplastiki ingena khona umngxuma) kunye nepateni yokuzalisa kwindawo yedijithali, i-Ansix Tech iqinisekisa impumelelo yokuqala, isusa iindleko ezininzi nezithatha ixesha kunye nokulungiswa kwakhona kwesikhunta.

 

Iinkqubo zeCore Mold kunye nemisebenzi yazo

Isikhunta esisebenza kakuhle sidibanisa iinkqubo ezininzi ezibalulekileyo, nganye iyilwe ngejometri ethile kunye nezinto ezikwisibiyeli engqondweni.

 

Itheyibhile: Iinkqubo ezibalulekileyo kwi-Window Regulator Bracket Mold

 

Umsebenzi oPhambili weNkqubo Indlela ye-Ansix Tech kunye noBuchule

Inkqubo Yokupholisa / Iitshaneli Zamanzi Ikhupha ubushushu kwiplastiki ebunjiweyo ukuze iqine inxalenye. Ithatha malunga ne-70-80% yexesha lomjikelo. Isebenzisa iitshaneli zokupholisa ezihambelanayo—eziprintiweyo nge-3D ukuze zilandele umda ochanekileyo wenxalenye. Oku kuqinisekisa ukukhupha ubushushu ngokulinganayo, ngokukhawuleza, kunciphisa ixesha lomjikelo ukuya kuthi ga kwi-30-40% kwaye kunciphisa i-warpage.

I-Runner & Gate System Channels iplastiki enyibilikisiweyo ukusuka kwi-nozzle yomatshini ukuya kwi-mold cavity. Isebenzisa iinkqubo ze-hot runner ukugcina iplastiki kwi-channels inyibilikisiwe, isusa inkunkuma eqinileyo. Oku kunciphisa ukusetyenziswa kwezinto kunye namandla okugaya kwakhona, ngelixa kufinyeza umjikelo.

Inkqubo Yokukhupha Ityhala inxalenye epholileyo, eqinileyo iphume kwisikhunta ngaphandle komonakalo. Yila uluhlu olulinganayo lwee-ejector pin, imikhono, kunye neeblade ukuze zisebenzise amandla alinganayo kwiindawo eziqinileyo zebracket. Oku kuthintela ukugqwetheka okanye ukunamathela, kuqinisekisa imveliso ethembekileyo nezenzekelayo.

Ukukhupha umoya ngaphakathi Ivumela umoya ovalelekileyo ukuba uphume emngxunyeni ngexesha lokufaka inaliti. Ibandakanya ii-micro-vents ezicwangcisiweyo ngokuchanekileyo ekupheleni kweendlela zokuhamba kwamanzi kunye nemigca yokwahlukana ukuze kuthintelwe ukutsha, ukudutyulwa okufutshane, kunye nokugqitywa kakubi komphezulu.

Ukukhethwa kweNsimbi yeMold

Ukukhethwa kwentsimbi ye-mold cores kunye ne-cavities kucwangcisiwe, kulungelelaniswa iindleko zokuqala, ukupholisha, kunye nobude bexesha. Kwicandelo leemoto elinomthamo ophezulu njenge-Mercedes-Benz bracket, i-Ansix Tech idla ngokukhetha iintsimbi eziqiniswe kwangaphambili ezifana ne-P20 okanye iintsimbi eziqiniswe nge-through-strong ezifana ne-H13. Ezi zibonelela ngokudibanisa okugqwesileyo koomatshini, ukupholisha ukuze kukhululwe iindawo ezigudileyo, kunye nokumelana nokuguguleka okurhabaxa okuvela kwiiplastiki ezizaliswe kwizigidi zeemijikelo, kukhusela utyalo-mali lwexesha elide lomthengi kwizixhobo.

 

4 Ubuchule beNkqubo kunye noLungiso ukuze isebenze kakuhle

Ngesigqubuthelo esenziwe ngobuchule obuchanekileyo, ingqwalasela itshintshela kumgangatho wokuvelisa isigqubuthelo sokujova. Apha, ukuzibophelela kwe-Ansix Tech kwimveliso yesayensi kuguqula uyilo oluhle lube yinkqubo esebenza kakuhle nehambelanayo.

 

Ukoyisa Imingeni Yokuvelisa

Ukuvelisa i-bracket eqinileyo nenamandla aphezulu kuveza imiqobo ethile:

 

I-Warpage: Ibangelwa kukupholisa okungalinganiyo okanye uxinzelelo lwangaphakathi. Incitshiswa yinkqubo yokupholisa ehambelanayo kunye neeprofayili zoxinzelelo lokupakisha ezilungisiweyo.

 

Iimpawu zoKusinki kunye neeVoids: Zinokwenzeka kwiindawo ezityebileyo ukuba azipakishwanga kakuhle. Zilungiswa ngolawulo oluchanekileyo loxinzelelo lokupakisha kunye nexesha ngokusekelwe kwidatha yokuqina kwezinto.

 

Ukuhambelana Okulinganayo: Kubalulekile ukuze imoto ilingane kwaye isebenze kakuhle. Iqinisekiswa ngokugcina inkqubo ezinzileyo, evaliweyo kunye nokubeka esweni ngexesha langempela.

 

Ukuncitshiswa kwexesha lomjikelo: Ixabiso eliphambili

Kwi-injection molding, ixesha liyimali. Ixabiso ngenxalenye nganye lixhomekeke ngokuthe ngqo kwixesha lomjikelo. I-Ansix Tech ihlasela ixesha lomjikelo kwiinkalo ezahlukeneyo:

 

Ukunciphisa Ixesha Lokupholisa: Njengenxalenye enkulu yomjikelo, oku kulungiswa yinkqubo yokupholisa ehambelanayo, ekhupha ubushushu ngokukhawuleza nangokulinganayo kuneetshaneli ezigobileyo ngokuthe tye.

 

Ukuzenzekelayo: Iinkqubo zerobhothi ezidibeneyo zihlala zisusa iindawo kwaye zifake izinto ezifakiweyo (ukuba kuyimfuneko) ngemizuzwana, zisusa umahluko phakathi kwabantu kwaye zivumela ukuveliswa kwezibane ezicimayo.

 

Useto lweNkqubo yeSayensi: Besebenzisa uYilo lweeMvavanyo (DOE), iinjineli ziseka "ifestile yenkqubo" eqinileyo, ephindaphindwayo yeempawu ezifana nesantya sokufaka, uxinzelelo, kunye nobushushu. Oku kuqinisekisa umjikelo okhawulezayo kangangoko ngaphandle kokudala iziphene.

 

Ukusebenza kakuhle kwamandla kunye nezinto eziphathekayo

Ulawulo lweendleko lufikelela kwiindawo ezisetyenziswayo kunye nezinto eziluhlaza. I-Ansix Tech isebenzisa oomatshini bokubumba injection ye-servo-electric abasebenzisa amandla amaninzi kuneematshini ze-hydraulic zemveli. Ngaphezu koko, ukusetyenziswa kweenkqubo ze-hot runner kunye nolawulo oluchanekileyo lwe-shot kunciphisa inkunkuma yeplastiki (i-scrap), kwaye nayiphi na into ephinda isetyenzwe inokuphinda ingeniswe kwinkqubo yezicelo ezingabalulekanga, nto leyo enciphisa iindleko zezinto.

 

5 Uqinisekiso loMgangatho oluHlanganisiweyo kunye nokuhanjiswa ngokukhawuleza

Ifilosofi yomgangatho we-Ansix Tech ibandakanya ukuthintela nokudibanisa, ayijongi nje kuphela ekuhlolweni. Umgangatho wenziwa imveliso ukususela kwinqanaba lokuqala le-DFM kwaye ujongwa rhoqo kuyo yonke imveliso.

 

Inkqubo yoMgangatho eneZigaba ezininzi

 

Ukuhlolwa kweNqaku lokuQala: Iindawo zokuqala ezivela kwisikhunta semveliso zijongana nomatshini wokulinganisa opheleleyo (i-CMM) ngokuchasene nomzekelo we-CAD ukuqinisekisa zonke izilinganiso ezibalulekileyo.

 

Ulawulo lweNkqubo yeStatistical Process (SPC): Ngexesha lokuvelisa, ubukhulu obuphambili kunye neeparameter zenkqubo (ezifana noxinzelelo lwe-cavity) zijongwa ngexesha langempela. Idatha idwetshwa kwiitshathi zolawulo ukuze kufunyanwe naziphi na iindlela zezibalo ezinokubonisa ukushukuma kwenkqubo ixesha elide ngaphambi kokuba ivelise inxalenye enesiphene.

 

Ukulandelelwa kunye nokuqinisekiswa: Isatifikethi senkampani se-IATF 16949 siyalela ulawulo olungqongqo lwenkqubo kunye nokulandelelwa, ukuqinisekisa ukuba yonke ibhetshi inokudityaniswa neemeko zayo zemveliso.

 

Ukupakishwa kunye nokuLungiselela: Ikhonkco lokugqibela

Iqonda ukuba izinto eziphambili zifuna ukuphathwa kwekhwalithi ephezulu, i-Ansix Tech iyila ukupakisha okukhuselekileyo okwenzelwe wena kwiibrakethi ukuthintela umonakalo, ukukrazuka, okanye ukuphazamiseka ngexesha lokuhamba. Imisebenzi yabo yothutho idityaniswe neeshedyuli zemveliso yabathengi ukuxhasa iimodeli zokuhanjiswa kwe-Just-in-Time (JIT) kunye ne-Just-in-Sequence (JIS), ukuqinisekisa ukuba iindawo ezifanelekileyo zifika kumgca wokuhlanganisa weMercedes-Benz kanye xa kufuneka, nto leyo enciphisa iindleko zempahla kunye nobunzima kumthengi.

 

6 Isiphakamiso sexabiso le-Ansix Tech: Ukuthembeka ngokusebenzisa ubunjineli beendleko

Eyona ndlela ibalaseleyo yokulinganisa impumelelo yale ntsebenziswano lixabiso elibonakalayo elinikezelwa kwiMercedes-Benz. Imodeli ye-Ansix Tech ibonisa ukuba ukunciphisa iindleko ezinzulu kunye nomgangatho ophezulu azihambelani kodwa ziziphumo ezihambelanayo zobunjineli obuphezulu.

 

Inkqubo yokuNciphisa iindleko eCwangcisiweyo

Ukuphucula iindleko ze-Ansix Tech sisicwangciso esijolise kwizinto ezininzi esisetyenziswa kuyo yonke iprojekthi:

 

Ixabiso lezinto: Igcinwe ngokukhethwa kwesayensi kunye nokwakheka okwenziwe ngokwezifiso ukuze kuhlangatyezwane neenkcukacha ngaphandle kobunjineli obugqithisileyo.

 

Iindleko zeZixhobo: Zenziwe ngcono ngokukhetha intsimbi ekrelekrele, imigaqo yoyilo lwemodyuli, kunye nokugcinwa kokuthintela okwandisa ubomi bokubumba.

 

Iindleko zokucubungula: Zincitshiswe kakhulu ngenxa yokunciphisa ixesha lomjikelo, ukusebenza kakuhle kwamandla, ukuzenzekela, kunye namazinga okulahla inkunkuma aphantse abe zero.

 

Ixabiso loMgangatho: Isuswa phantse ngokuthintela iziphene ezingaphaya komlambo ngokusebenzisa i-simulation kunye ne-SPC eqhubekekayo, ukuphepha ukuphinda uhlengahlengise, ukuhlunga, okanye ukusilela kwentsimi.

 

Le ndlela ipheleleyo iguqulela ekubeni ixabiso elipheleleyo eliphantsi kakhulu lokuba ngumnini weMercedes-Benz, liquka kungekuphela nje ixabiso leqhekeza lebracket, kodwa nozinzo, ukuthembeka, kunye nobuchule obukhoyo kubonelelo lwayo.

 

Ukusuka kuMboneleli ukuya kwiQabane eliQhelekileyo

Ibali le-Ansix Tech kunye neMercedes-Benz ekwenzeni iibrakethi zokulawula iifestile lisifundo sanamhlanje kwintsebenziswano yokuvelisa ephucukileyo. Lidlula ubudlelwane bomthengi nomthengisi wentengiselwano ukuya kwintsebenziswano yobunjineli. Ngokusebenzisa amava angaphezu kweminyaka engama-28, uyilo oludibeneyo lwedijithali nolwenyama, kunye nokugxila okungapheliyo ekusebenzeni kakuhle kwenkqubo, i-Ansix Tech ibonelela ngezinto ezihlangabezana nemigangatho yeemoto ebaluleke kakhulu kwihlabathi ngelixa inciphisa iindleko.

 

Kwishishini elihamba kwiinguqu ezimbini ukuya ekufakweni kombane kunye nokhuphiswano oluphezulu lweendleko, ubuchule obubonakaliswe yi-Ansix Tech bunika impendulo ecacileyo. Ikamva lelababoneleli abangagcini nje ngokwenza iinxalenye, kodwa abavelisa ixabiso, ukuthembeka, kunye nenzuzo yokhuphiswano kuyo yonke uyilo, kuyo yonke into ekhethiweyo, nakuyo yonke imijikelo yemveliso.

I-Ansix Tech Co Ltd

Ukuba unezicwangciso ezinxulumene nebracket yokulawula iifestile zeMercedes-Benz, ungaqhagamshelana nathi nangaliphi na ixesha. Siza kuguqula izimvo zakho zibe yinyani, sikuvumele ufezekise amaphupha akho, kwaye ufumane iiodolo ezinkulu kwimarike. Ulwazi lwethu loqhagamshelwano luthi info@ansixtech.com. Okanye uqhagamshelane ne-CTO yethu, ngeposi: stephen@ansixtech.com

 

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