Audi sunroof switch base hlobo

Audi sunroof switch base hlobo

 

Ho nepahala Tlhahisong: Ka Hare Ansix Morero oa Molumo oa Audi Sunroof Switch Mold o nang le Litlhoko tse Phahameng oa Theknoloji

Ho tloha ho Moralo ho ea ho 'Nete: Boenjiniere Karolo ea Bohlokoa ea Likoloi

Lefatšeng la tlholisano e matla la ho etsa ente ea likoloi, moo mamello e lekanngoang ka li-micron 'me ho hloleha ho lekanngoa ka limilione tsa lidolara, moetsi oa hlobo oa Chaena Ansix Technology o ipakile e le molekane oa bohlokoa ho lihlahisoa tsa lefats'e tsa likoloi. Morero oa morao tjena oa k'hamphani oa ho nts'etsapele le ho etsa hlobo ea switch ea sunroof bakeng sa sethala sa morao-rao sa likoloi sa Audi o emela thuto ea mohlala boenjiniere bo nepahetseng, boqapi ba mahlale a thepa, le ntlafatso ea ts'ebetso. Karolo ena e rarahaneng, leha e le nyane ka boholo, e bapala karolo ea bohlokoa ho sebopeho sa mokhanni le ts'ebetso ea koloi, e hloka botsitso bo ikhethang ba litekanyo, boleng ba bokaholimo, le ho tšoarella ha nako e telele.

 

Morero ona o bontša kamoo baetsi ba dibopeho ba mehleng ena ba tlamehang ho kopanya mafapha a mangata—saense ya thepa, matla a mokelikeli, boenjiniere ba mocheso le ho sebetsa ka nepo—ho fana ka dikarolo tse fihlelang indasteri ya dikoloi. maemo a tloaelehileng ha e ntse e laola litšenyehelo. Mokhoa oa Ansix o bontša kamoo khetho ea thepa ea maano, mahlale a tsoetseng pele a ketsiso, le mekhoa e ntlafalitsoeng ea tlhahiso li ka fokotsang litšenyehelo tsa likarolo haholo ntle le ho beha maemo a boleng a hlokoang ke bahlahisi ba likoloi tsa maemo a holimo.

 

Moralo oa Motheo le Prototype ea Dijithale

Kopanyo ea Moralo oa Dijithale bakeng sa Tlhahiso (DFM)

Morero oa switch base ea Audi sunroof o qalile ka tlhahlobo e felletseng ea Design for Manufacture (DFM), mohato oa bohlokoa moo liphephetso tse ka bang teng tsa tlhahiso li khetholloang le ho rarolloa pele lisebelisoa tsa 'mele li qala. Baenjiniere ba Ansix ba sebelisane haufi-ufi le sehlopha sa meralo sa Audi ho lekola geometry e rarahaneng ea switch base, e neng e kenyelletsa li-undercut tse ngata, likarolo tse tšesaane le likarolo tse nepahetseng tsa ho kenya.

 

Tšebelisano-'moho ena ea pele e ne e shebane le ho ntlafatsa moralo oa likarolo bakeng sa ho bōptjoa ka ente ha ka nako e ts'oanang ho boloka litlhoko tsa eona tse sebetsang le tse ntle. Liphetoho tsa bohlokoa li ne li kenyelletsa botenya ba lebota bo lekanang hohle moo ho khonehang, matlafatso ea maano a libaka tse nang le khatello e phahameng, le ho nolofatsa li-geometri tse rarahaneng tse neng li tla hloka liketso tse turang tsa li-slide kapa litsamaiso tse rarahaneng tsa ho ntša thepa ka har'a hlobo. Ka ho sebetsana le mathata ana mohatong oa dijithale, Ansix e ile ea thibela liphetoho tse turang tsa moralo nakong ea mekhahlelo ea morao ea projeke.

 

Hlobo e Tsoetseng PeleKetsiso ea phallo le Tlhahlobo

Ka ho sebelisa software ea ketsiso ea Autodesk Moldflow, Ansix e thehile mohlala oa sebele oa ts'ebetso ea ho enta ka ente ho bolela esale pele le ho felisa liphoso tse ka bang teng pele ho seha tšepe. Ketsiso ena e hlahlobile lintlha tse ngata tsa bohlokoa:

 

Tlatsa dipaterone le ho ntshetsa pele phallo e ka pele ho netefatsa hore ho tlatswa ho tshwana ntle le ho qeaqea matshwao kapa dithibelo tsa moya

 

Katleho ea kanale ea ho pholisa ho boloka kabo e tsitsitseng ea mocheso

 

Ho fokotseha le ho warpage ho boletsweng esale pele ho latela thepa ya thepa le diparamente tsa tshebetso

 

Libaka le boholo bo botle ba heke ho leka-lekanya phallo ntle le ho baka khatello e feteletseng ea ho kuta

 

Tlhahlobo ena ea dijithale e lumelletse Ansix ho fokotsa liteko tsa 'mele le liphoso ho tloha lipotolohong tse hakanyetsoang ho tse 10 ho ea ho tse 3 feela, e leng se ileng sa khutsufatsa nako ea nts'etsopele haholo le ho fokotsa litšenyehelo tse amanang le eona. Lintlha tsa ketsiso li ile tsa bokelloa hore e be database ea ts'ebetso e ikhethileng e tla tsebisa merero ea nakong e tlang e nang le litšobotsi tse tšoanang, e leng se ileng sa theha motheo oa tsebo oa bohlokoa oa setheo.

 

Khetho ea Lisebelisoa tsa Leano

Litlhoko tsa Thepa bakeng sa Litšebeliso tsa Kahare tsa Likoloi

Le hoja setsi sa switch sa marulelo a letsatsi se le bonolo, se sebetsa tikolohong e thata ea kahare ea likoloi moo thepa e lokelang ho mamella ho feto-fetoha ha mocheso ho tloha ho -40°C ho isa ho 85°C, ho pepesehela UV, khatello ea mechine e bakoang ke tšebeliso e pheta-phetoang, le ho pepesehela lik'hemik'hale ho tsoa lihlahisoa tsa ho hloekisa. Ho feta moo, likarolo tsa kahare li tlameha ho fihlela litlhoko tse thata tsa mesi e fokolang ea metsoako ea tlhaho e feto-fetohang (VOC) ho boloka boleng ba moea oa ka tlung le qetello e tsitsitseng ea matte ho fokotsa ho phatsima ha leseli le sitisang.

 

Kamora ho lekola dikgetho tse ngata tsa thepa ho latela litlhaloso tsa tekheniki tsa Audi, Ansix e ile ea khothaletsa mme Audi ea amohela motsoako o khethehileng oa PA/ABS, haholo-holo sehlopha sa HNB0270 se ntlafalitsoeng ke Shanghai Kumho Sunny Plastic Co. Plastiki ena ea boenjiniere e kopanya khanyetso ea lik'hemik'hale le botsitso ba tekanyo ea polyamide (PA) le botsitso ba mocheso le khanyetso ea tšusumetso ea ABS, e leng se etsang hore ho be le tekano e ntle bakeng sa ts'ebeliso ena.

 

Melemo ea ho Boloka Litšenyehelo ea Boitsebiso bo Khethiloeng

Khetho ea PA/ABS HNB0270 e fane ka melemo e mengata ea litšenyehelo ho pholletsa le potoloho ea bophelo ba karolo:

 

*Tafole: Melemo ea Litšenyehelo tsa Khetho ea Lintho tsa PA/ABS HNB0270*

Qetello ea tlhaho ea thepa e se nang matte e felisitse tlhoko ea ts'ebetso ea bobeli ea ho penta, e leng phokotso e kholo ea litšenyehelo thepa le mehatong ea ts'ebetso. Ho feta moo, litšobotsi tsa eona tse ntle tsa phallo li lumelletse likarolo tse tšesaane tsa lebota ntle le ho beha matla kotsing, li fokotsa tšebeliso ea thepa ka karolo ha li ntse li boloka katleho ea nako ea potoloho. Khetho ena ea thepa ea maano e bontša kamoo Ansix e fokotsang litšenyehelo tsa likarolo ka boiphihlelo ba tekheniki ho fapana le ho sekisetsa.

 

Moralo le Boenjiniere ba Hlobo e Nepahetseng

Filosofi ea Moralo oa Mobu oa Motheo

Foromo ea setsi sa switch ea marulelo a letsatsi e entsoe e le sesebelisoa se nang le lesoba le le leng, se nepahetseng haholo ho fihlela litlhoko tsa boleng bo nepahetseng ba Audi. Moralo o ne o kenyelletsa litsamaiso tse 'maloa tse rarahaneng tse sebetsang ka kutloano:

 

Sistimi e tsoetseng pele ea ho koala e nang le heke e tobileng e sieang masalla a manyane karolong e felileng

 

Mekanale e phodisang e lumellanang e latelang sebopeho sa lesoba bakeng sa ho ntsha mocheso o tshwanang

 

Sistimi ea ho ntša metsi ea mekhahlelo e mengata e nang le liketso tse behiloeng ka nako e nepahetseng ho thibela ho sotha ha likarolo

 

Li-sensor tse kopantsoeng bakeng sa ho beha leihlo khatello, mocheso le liparamente tsa potoloho ka nako ea sebele

 

A sebelisa melao-motheo e tsoang mefuteng ea likonopo tsa khalase ea likoloi, Ansix e kentse tšebetsong sistimi e khethehileng ea ho ntša metsi e nang le libaka tse kobehileng le mathoko a ho beha lintho a lumellang ho lokolloa ka mokhoa o hloekileng ha likarolo tse sehiloeng ka tlase ntle le ho senya polasetiki e bonolo. Sistimi ena e sebelisitse "matla a sebetsang le matla a sebetsang khahlanong le 'ona pakeng tsa libaka tse peli tse oblique" ho arola ka mokhoa o boreleli mokhoa oa ho ntša metsi ho tsoa ho geometry e rarahaneng ea karolo e bōpiloeng.

 

Khetho le Phekolo ea Tšepe ea Hlobo

Bakeng sa likarolo tsa sebopeho sa hlobo, Ansix e khethile tšepe ea P20 e seng e tiile ka lebaka la ho sebetsa ha eona hantle le ts'ebetso e tsitsitseng. Likarolo tsa bohlokoa tsa cavity le tsa mantlha li entsoe ka tšepe ea boleng bo holimo ea H13, eo hamorao e ileng ea phekoloa ka mocheso ho 48-52 HRC bakeng sa ho hanyetsa ho tsofala hantle. Ts'ebetso ea khetho ea tšepe e ile ea leka-lekanya lintlha tse 'maloa:

 

Ho hanyetsa ts'enyeho ho mamella tikoloho e mongobo ea likanale tse pholisang

 

Bokhoni ba ho bentša ho fihlela qetello e hlokahalang ea bokaholimo likarolong tse bōpiloeng

 

Ho tsamaisa mocheso bakeng sa phetisetso e sebetsang hantle ea mocheso nakong ea potoloho ea ho bopa

 

Katleho ea litšenyehelo ha e bapisoa le bophelo bo reriloeng ba hlobo le bongata ba tlhahiso

 

Mekhoa ea ho phekola bokaholimo ho kenyeletsoa ho hloekisa libaka tse senyehileng le ho poleisa libaka tse bonesitsoeng ka ho khetheha ho eketsa bophelo ba hlobo ha ho ntse ho netefatsoa boleng bo tsitsitseng ba karolo nakong ea tlhahiso.

 

Tlhahiso e Tsoetseng Pele le Ntlafatso ea Ts'ebetso

Ho Sebetsa ka ho Sebetsa le ho Kopanya ka ho Sebetsa

Ts'ebetso ea tlhahiso ea hlobo ea Audi sunroof switch base e ne e kenyelletsa machining ea CNC ea li-axis tse hlano bakeng sa li-contour tse rarahaneng, EDM (machining ea ho ntša motlakase) bakeng sa lintlha tse rarahaneng, le ho sila ka nepo e phahameng bakeng sa libaka tsa bohlokoa tsa ho koala. Mokhoa oa Ansix o ile oa hatisa ho nepahala ha lekhetlo la pele ka taolo e matla ea ts'ebetso ho fapana le ho lokisa bocha.

 

Ntho e ncha e kholo e bile ho kenngwa tshebetsong ha melao-motheo e kopaneng ya moralo wa hlobo e bululetsoeng ke dibopeho tsa kopano ya marulelo a letsatsi a dikoloi. Ho ena le ho theha dibopeho tse arohaneng tse ngata bakeng sa dibopeho tse fapaneng, Ansix e qapile sesebediswa se felletseng se neng se ka "etsa bonnete ba ho bopjwa ha kopano ya marulelo a letsatsi a dikoloi" ka tshebetso e latellanang ka hara sebopeho se le seng sa hlobo. Mokhoa ona o fokoditse phetiso ya mosebetsi, wa fokotsa diphoso tsa ho beha, mme wa ntlafatsa bokgoni ba tlhahiso ka kakaretso.

 

Ntlafatso ea Ts'ebetso ea ho Enta ka Ente

Ts'ebetso ea 'nete ea ho bopa e hlahisitse liphephetso tse' maloa tse neng li hloka litharollo tse rarahaneng:

 

Tafole: Mefokolo e Tloaelehileng ea ho Bopa le Mehato ea ho Itšireletsa ea Ansix

Ka mokhoa oa Design of Experiments (DOE), Ansix e ntlafalitse ka mokhoa o hlophisehileng liparamente tsa ts'ebetso ea bohlokoa: mocheso oa ho qhibiliha (240-260°C), mocheso oa hlobo (70-90°C), lebelo la ente (profil e tsoelang pele), khatello ea ho paka (80% ea khatello ea ente), le nako ea ho pholisa (metsotsoana e 25). Ntlafatso ena e fokolitse nako ea potoloho ka 18% ha e bapisoa le liteko tsa pele ha e ntse e ntlafatsa botsitso ba likarolo.

 

Lintlafatso tsa Bokgoni le Mehato ea Taolo ea Litšenyehelo

Ansix e kentse tšebetsong maano a 'maloa a ho ntlafatsa bokhoni le taolo ea litšenyehelo ho pholletsa le projeke:

 

Ho kenya ka boiketsetso le ho tlosa likarolo ho fokotsa ho sebetsana le letsoho le nako ea potoloho

 

Sistimi ea ho matha e chesang ho felisa litšila tsa sprue le ho fokotsa ho sila hape ha thepa

 

Kemiso ea tlhokomelo e boletsoeng esale pele e ipapisitse le data ea sensor ho thibela nako ea ho phomola e sa reroang

 

Sistimi ea ho beha leihlo matla ho khetholla le ho fokotsa litlhoro tsa tšebeliso ea matla

 

Taolo ea mocheso oa metsi o koetsoeng bakeng sa ts'ebetso e tsitsitseng ea ho pholisa

 

Litekanyetso tsena kaofela li fokolitse litšenyehelo tsohle ka karolo ka hoo e ka bang 22% ha li bapisoa le mekhoa ea setso ea ho bopa likarolo tse tšoanang, ha ka nako e ts'oanang li boloka maemo a boleng bo holimo a hlokoang ke Audi.

 

Netefatso ea Boleng le Phano e Potlakileng

Tsamaiso e Felletseng ea Boleng

Taolo ea boleng bakeng sa projeke ea setsi sa switch ea marulelo a letsatsi e latetse maemo a indasteri ea likoloi ka liprothokholi tse ling tse ikhethileng tsa Ansix. Sistimi e ne e kenyelletsa:

 

Litlhahlobo tsa ts'ebetso li sebelisa litsamaiso tsa pono ho lemoha liphoso ka nako ea sebele

 

Ho latela Taolo ea Ts'ebetso ea Lipalopalo (SPC) ea litekanyo tsa bohlokoa

 

Teko ea kamehla ea thepa bakeng sa mongobo, sekhahla sa phallo ea ho qhibiliha le tšilafalo

 

Tlhahlobo ea sehlooho sa pele ho sebelisoa mechine ea ho lekanya e kopanetsoeng (CMM)

 

Teko ea ho tšoarella ha lisampole tse sa reroang ho netefatsa ts'ebetso ea nako e telele

 

Ansix e kentse tšebetsong sistimi ea ho latela mohlala e hokahanyang karolo e 'ngoe le e 'ngoe e bōpiloeng le sehlopha sa eona se ikhethileng sa tlhahiso, sehlopha sa thepa le liparamente tsa ts'ebetso. Mokhoa ona o felletseng o netefalitse hore mathata afe kapa afe a boleng a ka lateloa kapele ho isa sesosa sa 'ona sa mantlha le ho lokisoa.

 

Mokhoa oa ho Phanoa o Lokisitsoeng

Ho fihlela kemiso e potlakileng ea nts'etsopele ea Audi, Ansix e kentse tšebetsong mokhoa oa ho fana ka thepa ka potlako o neng o hatella lipotoloho tsa nts'etsopele ea hlobo ea setso:

 

Ts'ebetso e tsamaellanang ea moralo, theko ea thepa, le kemiso ea mochini

 

Ho saena ka dijithale mohatong o mong le o mong oa bohlokoa ho felisa tieho ea tumello ea 'mele

 

Netefatso ea pele ho thomello ho sebelisoa liforomo tse tšoanang bakeng sa liteko tsa tlhahiso

 

Lisebelisoa tsa thepa tse tlang ka nako e nepahetseng tse nang le ho latela nako ea sebele le tumello ea pele ho meetlo

 

Tšehetso ea tekheniki sebakeng seo nakong ea tlhahiso ea pele setsing sa Audi

 

Mokhoa ona o nolofalitsoeng o fokolitse nako eohle ea nts'etsopele ka hoo e ka bang 30% ha e bapisoa le karolelano ea indasteri bakeng sa liforomo tse rarahaneng tse tšoanang, e leng se ileng sa lumella Audi ho potlakisa lenaneo la eona la nts'etsopele ea likoloi.

 

Litlamorao tsa Indasteri le Tebello ea Bokamoso

Ho kenngwa tshebetsong ka katleho ha projeke ya Audi sunroof switch base hlobo ho bontsha kamoo baetsi ba dibopeho ba ikgethang jwalo ka Ansix Technology ba hlahisang boleng bo fetang tlhahiso e bonolo ya dikarolo. Ka ho kopanya boiphihlelo ba saense ya thepa, bokgoni bo tswetseng pele ba ho etsisa, tlhahiso e nepahetseng, le ntlafatso ya tshebetso, Ansix e fana ka dikarolo tse fihlelang ditlhoko tse ntseng di eketseha tsa indasteri ya dikoloi tsa boleng, tshebetso le bokgoni ba ho boloka ditjeo.

 

Morero ona o totobatsa mekhoa e mengata e pharaletseng indastering ea ho etsa li-ente:

 

Ho eketsa kopanyo lipakeng tsa bafepedi ba thepa, baetsi ba hlobo le li-OEM

 

Ho itšetleha haholo ka ketsiso ho fokotsa mohlala oa 'mele

 

Tlhokeho ea thepa e sebetsang ka bongata e felisang ts'ebetso ea bobeli

 

Ho hatisoa ha litšenyehelo tsohle tsa potoloho ea bophelo ho fapana le theko ea sengoathoana sa pele

 

Linako tsa ntshetsopele tse potlakileng ntle le ho sekisetsa boleng

 

Ha dikahare tsa dikoloi di ntse di tswela pele ho fetoha ka ditaolo tse ngata tsa elektroniki, mabone a kopantsweng, le dibaka tse rarahaneng, karolo ya baetsi ba dibopeho tse nepahetseng e tla ba ya mawa le ho feta. Phihlelo ya Ansix ka projeke ya Audi e beha khamphani boemong ba ho sebetsana le diphephetso tsena tsa nakong e tlang, ho sebedisa dithuto tse ithutilweng mererong e latelang ho pholletsa le lekala la dikoloi le diindastering tse ding tse hlokang thuso tse kang disebediswa tsa bongaka le di-elektroniki tsa bareki.

 

Motheo oa switch ea marulelo a letsatsi, leha e le karolo e le 'ngoe koloing e rarahaneng, o bontša kamoo tlhokomelo ea lintlha mohatong o mong le o mong oa moralo, khetho ea thepa le tlhahiso e ka hlahisang lintlafatso tse kholo ts'ebetsong, ts'epo le litšenyehelo. Indastering eo meputso e lulang e hatelloa 'me litebello tsa boleng li ntse li phahama, mokhoa ona o akaretsang oa ho etsa ente o emela monyetla oa tlholisano o ruisang ketane eohle ea phepelo molemo - ho tloha ho bafani ba thepa ho isa ho bareki ba ho qetela.

Ansix Tech Co Ltd.

Haeba o na le merero efe kapa efe e amanang le hlobo ea Audi sunroof switch base, o ka ikopanya le rona neng kapa neng. Re tla fetola mehopolo ea hau hore e be 'nete, re u lumelle ho phethahatsa litoro tsa hau, 'me re fumane liodara tse kholo' marakeng. Tlhahisoleseling ea rona ea ho ikopanya ke info@ansixtech.com. Kapa ikopanye le CTO ea rona, romella lengolo-tsoibila ho: stephen@ansixtech.com

 

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