I-Audi sunroof switch base mold

I-Audi sunroof switch base mold

 

Ukuchaneka kwiMveliso: Ngaphakathi I-Ansix Iprojekthi ye-Audi Sunroof Switch Mold yeTekhnoloji eneeNgxaki eziphezulu

Ukusuka kwiBlueprint ukuya kwiNyaniso: Ubunjineli buyinxalenye ebalulekileyo yeemoto

Kwihlabathi elinokhuphiswano olukhulu lokubumba i-injection yeemoto, apho ukunyamezelana kulinganiswa ngee-microns kwaye ukusilela kulinganiswa ngezigidi zeerandi, umenzi we-mold waseTshayina i-Ansix Technology uzibonakalise njengeqabane elibalulekileyo kwiimpawu zeemoto zehlabathi. Iprojekthi yakutshanje yenkampani yokuphuhlisa kunye nokwenza i-sunroof switch base mold yeqonga lamva nje lezithuthi ze-Audi imele isifundo sobunjineli bokuchaneka, uyilo lwesayensi yezinto ezibonakalayo, kunye nokwenza ngcono inkqubo. Eli candelo liyinkimbinkimbi, nangona lincinci ngobukhulu, lidlala indima ebalulekileyo kunxibelelwano lomqhubi kunye nokusebenza kwesithuthi, lifuna uzinzo olukhethekileyo, umgangatho womphezulu, kunye nokuqina kwexesha elide.

 

Le projekthi ibonisa indlela abenzi bokubumba banamhlanje ekufuneka badibanise ngayo izifundo ezahlukeneyo—isayensi yezinto eziphathekayo, i-fluid dynamics, ubunjineli bobushushu, kunye noomatshini bokuchaneka—ukubonelela ngezinto ezihlangabezana neshishini leemoto. imigangatho ngelixa elawula iindleko. Indlela ka-Ansix ibonisa indlela ukukhethwa kwezinto ezicwangcisiweyo, ubuchwepheshe obuphambili bokulinganisa, kunye neendlela zokusebenza zokuvelisa ezilungiselelweyo ezinokunciphisa kakhulu iindleko zecandelo ngaphandle kokubeka emngciphekweni imigangatho yomgangatho efunekayo ngabavelisi beemoto eziphambili.

 

Uyilo oluSiseko kunye neDijithali yoMfanekiso

Ukudibanisa uYilo lweDijithali lweMveliso (i-DFM)

Iprojekthi ye-Audi sunroof switch base yaqala ngohlalutyo olupheleleyo lwe-Design for Manufacture (DFM), inyathelo elibalulekileyo apho iingxaki ezinokubakho zokuvelisa zichongwa kwaye zisonjululwe ngaphambi kokuba kuqalwe ukusetyenziswa kwezixhobo zomzimba. Iinjineli ze-Ansix zisebenzisane ngokusondeleyo neqela loyilo le-Audi ukuvavanya i-geometry entsonkothileyo ye-switch base, eyayiquka iindlela ezininzi zokunciphisa umva, iindawo ezincinci, kunye neempawu ezichanekileyo zokufakelwa.

 

Le ntsebenziswano yokuqala igxile ekwenzeni ngcono uyilo lwecandelo lokubumba ngenaliti ngelixa igcina iimfuno zayo zokusebenza kunye nobuhle. Uhlengahlengiso oluphambili luquka ubukhulu bodonga obufanayo naphi na apho kunokwenzeka khona, ukuqinisa ngobuchule iindawo ezinoxinzelelo oluphezulu, kunye nokwenza lula iijometri ezintsonkothileyo ebezifuna izenzo zeslayidi ezibizayo okanye iinkqubo zokukhupha ezintsonkothileyo kwisikhunta. Ngokujongana nale micimbi kwinqanaba ledijithali, i-Ansix yathintela utshintsho olubizayo loyilo ngexesha lamanqanaba alandelayo eprojekthi.

 

Umngundo oPhambiliUkulinganisa ukuhamba kunye noHlalutyo

Isebenzisa isoftware yokulinganisa i-Autodesk Moldflow, i-Ansix yenze imodeli ebonakalayo yenkqubo yokubumba ngenaliti ukuze iqikelele kwaye isuse iziphene ezinokubakho ngaphambi kokuba isike intsimbi. Olu vavanyo luhlalutye izinto ezininzi ezibalulekileyo:

 

Zalisa iipateni kunye nokuqhubela phambili komgca ongaphambili ukuqinisekisa ukuzaliswa okufanayo ngaphandle kokuthandabuza iimpawu okanye imigibe yomoya

 

Ukusebenza kakuhle kwetshaneli yokupholisa ekugcineni ukusasazwa kobushushu okulinganayo

 

Ukuncipha okuqikelelweyo kunye nokuqhekeka kwephepha ngokusekelwe kwiimpawu zezinto kunye neeparamitha zokucubungula

 

Iindawo ezifanelekileyo zokungena kunye nobukhulu bokulinganisa ukuhamba ngaphandle kokudala uxinzelelo olukhulu lokucheba

 

Olu hlobo lokulinganisa lwedijithali luvumele i-Ansix ukuba inciphise ukuphindaphinda kokulinga nokuphosa ngokwasemzimbeni ukusuka kwimijikelo eliqikelelweyo eli-10 ukuya kwimijikelo emi-3 kuphela, nto leyo eyanciphisa kakhulu ixesha lophuhliso kwaye yanciphisa iindleko ezinxulumene noko. Idatha yokulinganisa yahlanganiswa yaba yidathabheyisi yenkqubo eyiyo eya kwazisa iiprojekthi zexesha elizayo ezineempawu ezifanayo, idala isiseko solwazi esibalulekileyo sesikhungo.

 

Ukukhethwa kwezinto zoBuchule

Iimfuneko zezinto eziphathekayo kwizicelo zangaphakathi zeemoto

Isiseko seswitshi se-sunroof, nangona silula ukusebenza, sisebenza kwindawo enzima yangaphakathi yeemoto apho izixhobo kufuneka zimelane nokuguquguquka kobushushu ukusuka kwi--40°C ukuya kwi-85°C, ukuvezwa yi-UV, uxinzelelo loomatshini oluvela ekusetyenzisweni okuphindaphindiweyo, kunye nokuvezwa yikhemikhali kwiimveliso zokucoca. Ukongeza, izinto zangaphakathi kufuneka zihlangabezane neemfuno ezingqongqo zokukhutshwa kwe-low volatile organic compound (VOC) ukugcina umgangatho womoya wekhabhinethi kunye nokugqitywa komphezulu we-matte rhoqo ukunciphisa ukubonakaliswa kokukhanya okuphazamisayo.

 

Emva kokuvavanya iindlela ezininzi zezinto ezibonakalayo xa kuthelekiswa neenkcukacha zobugcisa ze-Audi, i-Ansix icebise kwaye i-Audi ivumile i-alloy ekhethekileyo ye-PA/ABS, ngakumbi i-HNB0270 grade eyenziwe yiShanghai Kumho Sunny Plastic Co. Le plastiki yobunjineli idibanisa ukumelana neekhemikhali kunye nokuzinza okulinganayo kwe-polyamide (PA) kunye nokuzinza kobushushu kunye nokuxhathisa impembelelo kwe-ABS, okudala ibhalansi efanelekileyo kolu setyenziso.

 

Iingenelo Zokonga Iindleko Zezinto Ezikhethiweyo

Ukukhethwa kwe-PA/ABS HNB0270 kubonelele ngeenzuzo ezininzi zeendleko kulo lonke ixesha lobomi becandelo:

 

*Itheyibhile: Iingenelo zeendleko zoKhetho lwezinto ze-PA/ABS HNB0270*

Ukugqitywa kwe-matte yendalo yesixhobo kwasusa isidingo sokupeyinta okwesibini, ukonga okukhulu kweendleko kwizixhobo nakwinyathelo lokucubungula. Ngaphezu koko, iimpawu zayo ezihamba kakuhle zavumela iindawo ezincinci zodonga ngaphandle kokuphazamisa amandla, kunciphisa ukusetyenziswa kwezinto ngenxalenye nganye ngelixa kugcinwa ukusebenza kakuhle kwexesha lomjikelo. Olu khetho lwezinto ezicwangcisiweyo lubonisa indlela i-Ansix enciphisa ngayo iindleko zezixhobo ngokusebenzisa ubuchule bobuchwephesha endaweni yokunciphisa.

 

Uyilo kunye noBunjineli boMbumba ochanekileyo

Ifilosofi yoYilo lweMold engundoqo

Isixhobo sokugungqa i-sunroof switch base mold sakhiwe njengesixhobo esinomqolo omnye, esichanekileyo kakhulu ukuhlangabezana neemfuno zomgangatho ochanekileyo ze-Audi. Uyilo luquke iinkqubo ezininzi ezintsonkothileyo ezisebenza ngokuvumelanayo:

 

Inkqubo yokugada ephucukileyo enesango elicacileyo elingashiyi ntsalela ingako kwinxalenye egqityiweyo

 

Iitshaneli zokupholisa ezihambelanayo ezilandela umda womngxuma ukuze kukhutshwe ubushushu obufanayo

 

Inkqubo yokukhupha iinxalenye ezininzi enezenzo ezicwangcisiweyo ngexesha elifanelekileyo ukuthintela ukuphambuka kwenxalenye

 

Izinzwa ezidibeneyo zokujonga uxinzelelo, ubushushu, kunye neeparameter zomjikelo ngexesha langempela

 

Esebenzisa imigaqo evela kwiimolds zeqhosha lokutshintsha iglasi yemoto, i-Ansix iqalise inkqubo ekhethekileyo yokukhupha umoya eneendawo ezijikelezileyo kunye nemiphetho yokubeka indawo evumela ukukhululwa okucocekileyo kweempawu zenxalenye ezisikiweyo ngaphandle kokonakalisa iplastiki ethambileyo. Le nkqubo isebenzise "amandla asebenzayo kunye namandla asebenzayo phakathi kweendawo ezimbini ezigobileyo" ukwahlula ngokutyibilikayo indlela yokukhupha umoya kwi-geometry entsonkothileyo yenxalenye ebunjiweyo.

 

Ukukhethwa kunye noNyango lweNsimbi yeMold

Kwizinto zokwakha zesikhunta, i-Ansix ikhethe intsimbi ye-P20 eqinisiweyo kwangaphambili ngenxa yokusebenza kwayo kakuhle kunye nokusebenza kwayo rhoqo. Izinto ezibalulekileyo ezingaphakathi kunye neziphambili zenziwe ngentsimbi ye-H13 eshushu, eyathi kamva yalungiswa ngobushushu yaba yi-48-52 HRC ukuze ikwazi ukumelana nokuguguleka. Inkqubo yokukhetha intsimbi yalungelelanisa izinto ezininzi:

 

Ukumelana nokugqwala ukuze kumelwane nokusingqongileyo okumanzi kwemijelo yokupholisa

 

Amandla okupolisha ukuze kufunyanwe ukugqitywa komphezulu okufunekayo kwiindawo ezibunjiweyo

 

Ukuqhuba ubushushu ukuze kudluliselwe ubushushu ngokufanelekileyo ngexesha lomjikelo wokubumba

 

Ukusebenza kakuhle kweendleko xa kuthelekiswa nobomi besikhunta obuqikelelweyo kunye nobungakanani bemveliso

 

Unyango lomphezulu oluquka ukunitha kwiindawo ezigugileyo kunye nokupholisha okukhethekileyo kwiindawo ezibonakalayo kwandisa ubomi bokubumba ngelixa kuqinisekiswa umgangatho wenxalenye ngexesha lokwenziwa.

 

Ukwenziwa kweMveliso ePhambili kunye nokuSebenza kakuhle kweNkqubo

Umatshini wokulungisa kunye nokuhlanganisa ngokuchanekileyo

Inkqubo yokuvelisa i-Audi sunroof switch base mold ibandakanya i-five-axis CNC machining yee-contours ezintsonkothileyo, i-EDM (electrical discharge machining) kwiinkcukacha ezintsonkothileyo, kunye nokusila ngokuchanekileyo kwiindawo ezibalulekileyo zokutywina. Indlela ka-Ansix igxininise ukuchaneka kokuqala ngokulawula inkqubo enzima endaweni yokulungisa ngokutsha.

 

Utshintsho olukhulu yayikukuphunyezwa kwemigaqo yoyilo lwe-mold edibeneyo ephefumlelwe zii-mold ze-automotive sunroof assembly molds. Endaweni yokwenza ii-molds ezininzi ezihlukeneyo, i-Ansix iyile isixhobo esibanzi esasinokufezekisa ukwakheka okudibeneyo kwe-motor sunroof assembly" ngokusebenzisa imisebenzi elandelelanayo ngaphakathi kwesakhiwo esinye se-mold. Le ndlela yanciphisa ukudluliselwa kwe-workpiece, yanciphisa iimpazamo zokubeka, kwaye yaphucula ukusebenza kakuhle kwemveliso iyonke.

 

Ukuphucula Inkqubo Yokubumba Ngenaliti

Inkqubo yokubumba ngokwenene iveze imingeni emininzi efuna izisombululo ezintsonkothileyo:

 

Itheyibhile: Iziphene eziQhelekileyo zokuBumba kunye neendlela zokuZichasa ze-Ansix

Ngokusebenzisa indlela yoYilo lweeMvavanyo (DOE), i-Ansix yaphucula ngokucwangcisiweyo iiparameter zenkqubo ebalulekileyo: ubushushu bokunyibilika (240-260°C), ubushushu bokubumba (70-90°C), isantya sokufaka (iprofayili eqhubekayo), uxinzelelo lokupakisha (80% yoxinzelelo lokufaka), kunye nexesha lokupholisa (imizuzwana engama-25). Olu phuculo lunciphise ixesha lomjikelo nge-18% xa kuthelekiswa novavanyo lokuqala ngelixa luphucula ukuhambelana kwenxalenye.

 

Ukuphuculwa Kokusebenza Kakuhle kunye Neendlela Zokulawula Iindleko

I-Ansix isebenzise amaqhinga aliqela okuphucula ukusebenza kakuhle kunye nokulawula iindleko kulo lonke iprojekthi:

 

Ukulayisha okufakwayo ngokuzenzekelayo kunye nokususwa kwenxalenye ukunciphisa ukuphathwa ngesandla kunye nexesha lokujikeleza

 

Inkqubo yokubaleka eshushu yokususa inkunkuma ye-sprue kunye nokunciphisa ukugaya kwakhona kwezinto

 

Ishedyuli yokulungisa eqikelelweyo esekelwe kwidatha yesenzi ukuthintela ixesha lokungasebenzi elingacwangciswanga

 

Inkqubo yokubeka esweni amandla ukuchonga nokunciphisa iincopho zokusetyenziswa kwamandla

 

Ulawulo lobushushu bamanzi oluvaliweyo ukuze kusebenze ukupholisa rhoqo

 

La manyathelo ancitshiswe ngokudibeneyo iindleko zizonke ngenxalenye nganye malunga ne-22% xa kuthelekiswa neendlela zemveli zokubumba izinto ezifanayo, ngelixa kugcinwa imigangatho yomgangatho ophezulu efunekayo yi-Audi.

 

Uqinisekiso loMgangatho kunye nokuhanjiswa ngokukhawuleza

Ulawulo olupheleleyo loMgangatho

Ulawulo lomgangatho weprojekthi yesiseko sokutshintsha i-sunroof lulandele imigangatho yoshishino lweemoto kunye neenkqubo ezongezelelweyo ze-Ansix. Le nkqubo yayiquka:

 

Ukuhlolwa kwenkqubo kusetyenziswa iinkqubo zokubona ukubona iziphene ngexesha langempela

 

Ukulandelela imilinganiselo ebalulekileyo yoLawulo lweNkqubo yeStatistical (SPC)

 

Uvavanyo oluqhelekileyo lwezinto zokufuma, izinga lokuhamba kokunyibilika, kunye nongcoliseko

 

Ukuhlolwa kwenqaku lokuqala kusetyenziswa oomatshini bokulinganisa abalungelelanisiweyo (i-CMM)

 

Uvavanyo lokuqina kweesampuli ezingacwangciswanga ukuqinisekisa ukusebenza kwexesha elide

 

I-Ansix isebenzise inkqubo yokulandelela edibanisa inxalenye nganye ebunjiweyo kwibhetshi yayo yemveliso ethile, inqwaba yezinto, kunye neeparamitha zokucubungula. Le ndlela ibanzi iqinisekisile ukuba naziphi na iingxaki zomgangatho zinokulandelelwa ngokukhawuleza kwisizathu sazo kwaye zilungiswe.

 

Inkqubo yokuhanjiswa elungelelanisiweyo

Ukuze kuhlangatyezwane nexesha elikhawulezileyo lophuhliso lwe-Audi, i-Ansix iqalise inkqubo yokuhanjiswa ngokukhawuleza eyayicinezela imijikelo yophuhliso lwendalo lwesikhunta:

 

Ukucwangciswa koyilo ngaxeshanye, ukuthengwa kwezinto, kunye nokucwangciswa koomatshini

 

Ukusayinwa kwedijithali kuyo yonke inyathelo elibalulekileyo ukuze kupheliswe ukulibaziseka kwemvume ebonakalayo

 

Ukuqinisekiswa kokuthunyelwa kwangaphambili kusetyenziswa ii-molds eziphindwe kabini kwizilingo zemveliso

 

Izinto ezisebenza ngexesha elifanelekileyo kunye nokulandelela ngexesha langempela kunye nokuqinisekiswa kwangaphambili kwezemali

 

Inkxaso yobugcisa kwindawo yokusebenza ngexesha lokwenziwa kwemveliso yokuqala kwiziko le-Audi

 

Le ndlela ilula inciphise ixesha lophuhliso lilonke malunga ne-30% xa kuthelekiswa nomndilili weshishini wezinto ezifanayo ezintsonkothileyo, ivumela i-Audi ukuba ikhawulezise inkqubo yayo yophuhliso lwezithuthi.

 

Iziphumo zoshishino kunye nekamva

Ukuphunyezwa ngempumelelo kweprojekthi ye-Audi sunroof switch base mold kubonisa indlela abenzi beemold abakhethekileyo abafana ne-Ansix Technology abadala ngayo ixabiso elingaphaya kokuveliswa kwenxalenye elula. Ngokudibanisa ulwazi lwesayensi yezinto eziphathekayo, amandla okulinganisa aphambili, ukuveliswa ngokuchanekileyo, kunye nokwenza ngcono inkqubo, i-Ansix inika izixhobo ezihlangabezana neemfuno ezikhulayo zoshishino lweemoto zomgangatho, ukusebenza, kunye nokonga iindleko.

 

Le projekthi igxininisa iindlela ezahlukeneyo ezibanzi kushishino lokubumba ngenaliti:

 

Ukuhlanganiswa okwandisiweyo phakathi kwababoneleli bezinto eziphathekayo, abenzi bokubumba, kunye nee-OEM

 

Ukuthembela okukhulayo kwi-simulation ukunciphisa i-physical prototyping

 

Imfuno yezinto ezininzi ezisebenza ngeendlela ezininzi ezithintela imisebenzi yesibini

 

Ugxininiso kwixabiso lilonke lomjikelo wobomi kunokuba lugxininise kwixabiso lokuqala leqhekeza

 

Amaxesha ophuhliso akhawulezileyo ngaphandle kokuphazamiseka komgangatho

 

Njengoko izinto zangaphakathi zeemoto ziqhubeka nokutshintsha ngolawulo lwe-elektroniki oluthe kratya, ukukhanya okudibeneyo, kunye neendawo eziphucukileyo, indima yabenzi bokubumba ngobuchule iya kuba nobuchule ngakumbi. Amava ka-Ansix ngeprojekthi ye-Audi abeka inkampani kwindawo yokujongana nale mingeni yexesha elizayo, isebenzisa izifundo ezifunyenweyo kwiiprojekthi ezilandelayo kwicandelo leemoto nakwamanye amashishini anzima njengezixhobo zonyango kunye nezixhobo ze-elektroniki zabathengi.

 

Isiseko sokutshintsha i-sunroof, nangona siyinxalenye enye kwisithuthi esintsonkothileyo, sibonisa indlela ingqalelo kwiinkcukacha kuyo yonke inqanaba loyilo, ukukhethwa kwezinto, kunye nokuveliswa kwezinto ezinokuzisa uphuculo olukhulu ekusebenzeni, ukuthembeka, kunye neendleko. Kwishishini apho imida ihlala icinezelwe kwaye ulindelo lomgangatho luhlala lunyuka, le ndlela ipheleleyo yokubumba imele inzuzo yokhuphiswano ezuzisa lonke uthotho lobonelelo-ukusuka kubaboneleli bezinto ukuya kubathengi bokugqibela.

I-Ansix Tech Co Ltd

Ukuba unezicwangciso ezinxulumene ne-Audi sunroof switch base mold, ungaqhagamshelana nathi nangaliphi na ixesha. Siza kuguqula izimvo zakho zibe yinyani, sikuvumele ufezekise amaphupha akho, kwaye ufumane ii-odolo ezinkulu kwimarike. Ulwazi lwethu loqhagamshelwano luthi info@ansixtech.com. Okanye unxibelelane ne-CTO yethu, nge-imeyile: stephen@ansixtech.com

 

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