Audi lub qhov rais hloov pwm puag

Audi lub qhov rais hloov pwm puag

 

Kev Ua Kom Tseeb Hauv Kev Tsim Khoom: Sab Hauv Ansix Tech's High-Stakes Audi Sunroof Switch Mold Project

Los ntawm Daim Qauv Mus Rau Qhov Tseeb: Kev Tsim Kho Ib Qho Tseem Ceeb Hauv Tsheb

Hauv lub ntiaj teb kev sib tw ntawm kev txhaj tshuaj molding tsheb, qhov twg qhov kev kam rau siab ntsuas hauv microns thiab qhov ua tsis tiav ntsuas hauv lab daus las, tus kws tsim pwm Suav Ansix Technology tau tsim nws tus kheej ua tus khub tseem ceeb rau cov npe tsheb thoob ntiaj teb. Lub tuam txhab txoj haujlwm tsis ntev los no los tsim thiab tsim cov pwm hloov pauv sunroof rau Audi lub platform tsheb tshiab sawv cev rau kev kawm txog kev ua haujlwm precision, kev tsim kho tshiab ntawm cov khoom siv, thiab kev ua kom zoo dua. Cov khoom siv nyuaj no, txawm hais tias me me, ua lub luag haujlwm tseem ceeb hauv kev sib txuas ntawm tus tsav tsheb thiab kev ua haujlwm ntawm lub tsheb, xav tau kev ruaj khov zoo kawg nkaus, qhov zoo ntawm qhov chaw, thiab kev ua haujlwm ntev.

 

Qhov project no qhia txog yuav ua li cas cov neeg ua pwm niaj hnub no yuav tsum koom ua ke ntau yam kev kawm—kev tshawb fawb txog khoom siv, kev ua haujlwm ntawm cov kua dej, kev tsim kho thermal, thiab kev ua haujlwm kom raug—kom xa cov khoom uas ua tau raws li kev lag luam tsheb. cov qauv thaum tswj cov nqi. Ansix txoj kev qhia tau hais tias kev xaiv cov khoom siv zoo, cov thev naus laus zis simulation siab heev, thiab cov txheej txheem tsim khoom zoo tshaj plaws tuaj yeem txo cov nqi khoom yam tsis muaj kev cuam tshuam rau cov qauv zoo uas cov tuam txhab tsim tsheb zoo xav tau.

 

Kev Tsim Qauv Tseem Ceeb thiab Kev Tsim Qauv Digital

Kev Tsim Kho Digital rau Kev Tsim Khoom (DFM) Kev Koom Tes

Qhov project Audi sunroof switch base pib nrog kev tshuaj xyuas Design for Manufacture (DFM) tag nrho, ib kauj ruam tseem ceeb uas cov teeb meem tsim khoom raug txheeb xyuas thiab daws ua ntej pib siv cov cuab yeej. Cov engineers ntawm Ansix tau koom tes nrog pab pawg tsim qauv ntawm Audi los soj ntsuam qhov geometry nyuaj ntawm lub hauv paus switch base, uas suav nrog ntau qhov undercuts, cov seem nyias nyias, thiab cov yam ntxwv mounting meej.

 

Qhov kev koom tes thaum ntxov no tau tsom mus rau kev ua kom zoo dua qhov kev tsim khoom rau kev txhaj tshuaj molding thaum tswj nws cov kev ua haujlwm thiab kev zoo nkauj. Cov kev hloov kho tseem ceeb suav nrog kev sib npaug ntawm phab ntsa qhov twg ua tau, kev txhawb nqa zoo ntawm cov chaw muaj kev ntxhov siab siab, thiab kev yooj yim ntawm cov geometries nyuaj uas yuav xav tau cov nqi kim heev lossis cov txheej txheem ejection nyuaj hauv pwm. Los ntawm kev daws cov teeb meem no ntawm theem digital, Ansix tiv thaiv kev hloov pauv tsim kim thaum lub sijhawm tom qab ntawm qhov project.

 

Pwm Siab Tshaj PlawsKev Ua Qauv thiab Kev Tshawb Fawb Txog Kev Nqus Dej

Siv Autodesk Moldflow simulation software, Ansix tau tsim ib qho qauv virtual ntawm cov txheej txheem txhaj tshuaj molding los kwv yees thiab tshem tawm cov teeb meem ua ntej txiav hlau. Qhov kev simulation tau soj ntsuam ntau yam tseem ceeb:

 

Cov qauv sau thiab ntws pem hauv ntej kom ntseeg tau tias muaj kev sau sib npaug yam tsis muaj kev yig lossis cov pa phem

 

Kev ua haujlwm ntawm cov kav dej txias hauv kev tswj hwm qhov kub thiab txias sib xws

 

Kev kwv yees qhov shrinkage thiab warpage raws li cov khoom siv thiab cov txheej txheem ua tiav

 

Qhov chaw zoo tshaj plaws thiab qhov loj ntawm lub rooj vag kom sib npaug ntawm cov dej ntws yam tsis tsim kev ntxhov siab ntau dhau

 

Qhov kev tsim qauv digital no tau tso cai rau Ansix txo qhov kev sim thiab qhov yuam kev los ntawm kwv yees li 10 lub voj voog mus rau tsuas yog 3, ua rau lub sijhawm tsim kho luv dua thiab txo cov nqi cuam tshuam. Cov ntaub ntawv simulation tau muab tso ua ke rau hauv cov ntaub ntawv txheej txheem uas yuav qhia cov haujlwm yav tom ntej nrog cov yam ntxwv zoo sib xws, tsim kom muaj lub hauv paus kev paub tseem ceeb.

 

Kev Xaiv Khoom Siv Zoo

Cov Khoom Siv Yuav Tsum Tau Siv Rau Cov Ntawv Siv Sab Hauv Tsheb

Lub hauv paus hloov lub ru tsev, txawm hais tias nws yooj yim ua haujlwm, ua haujlwm hauv qhov chaw sab hauv tsheb uas nyuaj heev uas cov ntaub ntawv yuav tsum tiv taus qhov kub thiab txias hloov pauv ntawm -40 ° C txog 85 ° C, kev raug UV, kev ntxhov siab ntawm kev siv ntau zaus, thiab kev raug tshuaj lom neeg los ntawm cov tshuaj ntxuav. Tsis tas li ntawd, cov khoom sab hauv yuav tsum ua tau raws li cov kev cai nruj rau cov pa phem organic (VOC) tsawg kom tswj tau qhov zoo ntawm huab cua hauv chav thiab qhov tiav ntawm qhov chaw matte kom txo qis qhov cuam tshuam ntawm lub teeb.

 

Tom qab ntsuam xyuas ntau yam khoom siv xaiv piv rau Audi cov lus qhia txog kev siv tshuab, Ansix pom zoo thiab Audi tau pom zoo rau cov hlau PA/ABS tshwj xeeb, tshwj xeeb yog qib HNB0270 uas tsim los ntawm Shanghai Kumho Sunny Plastic Co. Cov yas engineering no sib xyaw cov tshuaj tiv thaiv thiab qhov ruaj khov ntawm polyamide (PA) nrog rau kev ruaj khov thermal thiab kev cuam tshuam ntawm ABS, tsim kom muaj qhov sib npaug zoo tshaj plaws rau daim ntawv thov no.

 

Cov txiaj ntsig ntawm kev txuag nqi ntawm cov khoom xaiv

Kev xaiv PA/ABS HNB0270 tau muab ntau yam txiaj ntsig zoo rau tus nqi thoob plaws lub voj voog ntawm cov khoom:

 

*Rooj: Cov txiaj ntsig ntawm tus nqi ntawm PA / ABS HNB0270 Kev Xaiv Khoom Siv*

Cov khoom siv no muaj qhov tiav matte uas tsis tas yuav pleev xim rau lwm qhov, uas ua rau txuag tau nyiaj ntau rau cov khoom siv thiab cov kauj ruam ua tiav. Ntxiv mus, nws cov yam ntxwv zoo heev ua rau cov phab ntsa nyias dua yam tsis muaj kev cuam tshuam rau lub zog, txo kev siv khoom ib feem thaum tseem tswj tau lub sijhawm ua haujlwm zoo. Kev xaiv cov khoom siv zoo no qhia txog Ansix txo cov nqi khoom siv los ntawm kev txawj ntse es tsis yog kev cuam tshuam.

 

Kev Tsim Kho thiab Kev Tsim Kho Mould Uas Muaj Kev Ntsuas Zoo

Lub Tswv Yim Tsim Qauv Tseem Ceeb

Lub pwm puag ntawm lub qhov hloov ntawm lub ru tsev tau tsim los ua ib lub qhov, cov cuab yeej ua haujlwm siab kom ua tau raws li Audi cov kev xav tau zoo. Tus qauv tsim muaj ntau lub tshuab ua haujlwm zoo sib xws:

 

Lub kaw lus gating siab heev uas muaj lub rooj vag pinpoint uas tawm qhov tsawg kawg nkaus ntawm qhov tiav lawm

 

Cov kav dej txias uas ua raws li cov duab ntawm lub qhov rau kev rho tawm cua sov sib xws

 

Multi-stage ejection system nrog cov kev ua haujlwm raws sijhawm kom tiv thaiv kev cuam tshuam ntawm ib feem

 

Cov sensors sib xyaw ua ke rau kev saib xyuas lub sijhawm tiag tiag ntawm qhov siab, kub, thiab cov kev hloov pauv voj voog

 

Siv cov ntsiab cai los ntawm cov pwm khawm hloov iav tsheb, Ansix tau siv lub kaw lus tshwj xeeb uas muaj cov npoo thiab cov npoo uas tso cai rau kev tso tawm cov yam ntxwv ntawm qhov hauv qab yam tsis ua rau cov yas mos. Lub kaw lus no siv "lub zog ua haujlwm thiab lub zog tawm tsam ntawm ob qho chaw oblique" kom sib cais cov txheej txheem tawm ntawm cov khoom pwm cov duab geometry nyuaj.

 

Kev Xaiv thiab Kev Kho Mob Hlau Pwm

Rau cov khoom siv pwm, Ansix tau xaiv cov hlau P20 uas tau ua ntej lawm rau nws txoj kev ua haujlwm zoo heev thiab kev ua haujlwm zoo sib xws. Cov khoom tseem ceeb thiab cov khoom tseem ceeb tau tsim los ntawm cov hlau kub H13 zoo, uas tom qab ntawd tau kho cua sov rau 48-52 HRC rau kev tiv thaiv kev hnav zoo tshaj plaws. Cov txheej txheem xaiv hlau tau sib npaug ntau yam:

 

Kev tiv thaiv corrosion kom tiv taus qhov chaw noo ntawm cov kav dej txias

 

Muaj peev xwm txhuam kom ua tiav qhov chaw tiav ntawm cov khoom pwm

 

Kev ua kom sov zoo rau kev hloov pauv cua sov thaum lub sijhawm molding

 

Kev siv nyiaj tsim nyog piv rau lub neej pwm kwv yees thiab cov khoom tsim tawm

 

Kev kho qhov chaw suav nrog nitriding rau ntawm cov chaw hnav thiab kev txhuam tshwj xeeb rau ntawm cov chaw pom kev ua rau lub neej pwm ntev dua thaum ua kom ntseeg tau tias qhov zoo sib xws thoob plaws hauv kev tsim khoom.

 

Kev Tsim Khoom Qib Siab thiab Kev Txhim Kho Cov Txheej Txheem

Kev Ua Haujlwm Thiab Kev Sib Dhos Ua Ntej

Cov txheej txheem tsim khoom rau lub Audi sunroof switch base pwm suav nrog tsib-axis CNC machining rau cov duab sib txawv, EDM (electrical discharge machining) rau cov ntsiab lus sib txawv, thiab kev sib tsoo siab rau cov nplaim sealing tseem ceeb. Ansix txoj hauv kev hais txog thawj zaug raug los ntawm kev tswj hwm cov txheej txheem nruj dua li kev kho dua tshiab.

 

Ib qho kev tsim kho tshiab tseem ceeb yog kev siv cov qauv tsim pwm sib xyaw ua ke uas tau tshoov siab los ntawm cov pwm sib dhos ntawm lub ru tsev tsheb. Tsis yog tsim ntau cov pwm sib cais rau ntau yam ntxwv sib txawv, Ansix tau tsim ib lub cuab yeej ua tiav uas tuaj yeem "paub txog kev sib sau ua ke ntawm lub ru tsev tsheb" los ntawm kev ua haujlwm sib law liag hauv ib qho pwm. Txoj hauv kev no txo ​​cov haujlwm hloov pauv, txo qhov yuam kev tso chaw, thiab txhim kho kev ua haujlwm tag nrho.

 

Kev Txhim Kho Cov Txheej Txheem Txhaj Tshuaj Molding

Cov txheej txheem molding tiag tiag tau nthuav tawm ntau yam teeb meem uas xav tau cov kev daws teeb meem zoo:

 

Rooj: Cov Kev Tsis Zoo ntawm Molding thiab Ansix's Countermeasures

Los ntawm Txoj Kev Tsim Qauv Kev Sim (DOE), Ansix tau ua kom zoo dua cov txheej txheem tseem ceeb: qhov kub yaj (240-260 ° C), qhov kub pwm (70-90 ° C), qhov ceev txhaj tshuaj (progressive profile), lub zog ntim khoom (80% ntawm lub zog txhaj tshuaj), thiab lub sijhawm txias (25 vib nas this). Qhov kev ua kom zoo dua no txo ​​lub sijhawm voj voog los ntawm 18% piv rau thawj qhov kev sim thaum txhim kho qhov sib xws ntawm qhov chaw.

 

Kev Txhim Kho Kev Ua Haujlwm Zoo thiab Kev Tswj Xyuas Tus Nqi

Ansix tau siv ntau txoj kev los txhim kho kev ua haujlwm zoo thiab tswj cov nqi thoob plaws hauv qhov project:

 

Kev thauj khoom thiab tshem tawm cov khoom siv tsis siv neeg kom txo tau kev tuav tes thiab lub sijhawm ua haujlwm

 

Lub kaw lus khiav kub kom tshem tawm cov khib nyiab sprue thiab txo cov khoom siv rov ua dua

 

Kev teem sijhawm txij nkawm ua ntej raws li cov ntaub ntawv sensor kom tiv thaiv lub sijhawm tsis ua haujlwm uas tsis tau npaj tseg

 

Lub kaw lus saib xyuas lub zog kom paub thiab txo qhov siab tshaj plaws ntawm kev siv hluav taws xob

 

Kev tswj qhov kub ntawm dej kaw-voj rau kev ua kom txias tas li

 

Cov kev ntsuas no ua ke txo tag nrho cov nqi ib feem los ntawm kwv yees li 22% piv rau cov txheej txheem molding ib txwm muaj rau cov khoom zoo sib xws, thaum tswj hwm cov qauv zoo tshaj plaws uas Audi xav tau.

 

Kev Tswj Xyuas Zoo thiab Kev Xa Khoom Sai

Kev Tswj Xyuas Zoo Tag Nrho

Kev tswj xyuas zoo rau qhov project sunroof switch base ua raws li cov qauv kev lag luam tsheb nrog rau cov txheej txheem Ansix ntxiv. Lub kaw lus suav nrog:

 

Kev tshuaj xyuas thaum lub sijhawm ua haujlwm siv cov txheej txheem pom kev los nrhiav cov teeb meem hauv lub sijhawm tiag tiag

 

Kev Tswj Xyuas Txheej Txheem Txheeb Cais (SPC) kev taug qab ntawm cov qhov tseem ceeb

 

Kev kuaj xyuas cov khoom siv tsis tu ncua rau cov dej noo, cov nqi yaj, thiab kev ua qias tuaj

 

Kev tshuaj xyuas thawj zaug siv cov tshuab ntsuas sib koom tes (CMM)

 

Kev kuaj xyuas kev ruaj khov ntawm cov qauv random kom paub tseeb tias kev ua haujlwm mus sij hawm ntev

 

Ansix tau siv ib txoj kev taug qab uas txuas txhua qhov pwm rau nws cov pawg tsim khoom, cov khoom siv, thiab cov txheej txheem ua tiav. Txoj hauv kev no ua kom ntseeg tau tias txhua yam teeb meem zoo tuaj yeem taug qab sai sai rau lawv cov hauv paus thiab kho.

 

Cov Txheej Txheem Xa Khoom Yooj Yim

Yuav kom ua tau raws li Audi lub sijhawm txhim kho sai, Ansix tau siv cov txheej txheem xa khoom sai uas nias cov voj voog kev txhim kho pwm ib txwm muaj:

 

Kev ua tiav ntawm kev tsim qauv, kev yuav khoom siv, thiab kev teem sijhawm siv tshuab

 

Kev kos npe digital ntawm txhua lub sijhawm tseem ceeb kom tshem tawm qhov kev ncua sij hawm pom zoo lub cev

 

Kev lees paub ua ntej xa khoom siv cov pwm sib txawv rau kev sim ntau lawm

 

Kev xa khoom raws sijhawm nrog kev taug qab tiag tiag thiab kev lis kev cai ua ntej kev tshem tawm

 

Kev pab txhawb nqa kev siv tshuab hauv tsev thaum lub sijhawm tsim khoom thawj zaug ntawm Audi lub chaw

 

Txoj kev yooj yim no txo ​​tag nrho lub sijhawm tsim kho los ntawm kwv yees li 30% piv rau qhov nruab nrab ntawm kev lag luam rau cov pwm zoo sib xws, tso cai rau Audi kom nrawm dua nws txoj haujlwm tsim tsheb.

 

Kev Cuam Tshuam ntawm Kev Lag Luam thiab Kev Pom Zoo Yav Tom Ntej

Qhov kev ua tiav ntawm qhov project pwm Audi sunroof switch base qhia tau tias cov neeg ua pwm tshwj xeeb xws li Ansix Technology tsim txiaj ntsig ntau dua li kev tsim khoom yooj yim. Los ntawm kev koom ua ke cov kev txawj ntse ntawm kev tshawb fawb txog cov khoom siv, kev muaj peev xwm ua qauv siab heev, kev tsim khoom raug, thiab kev ua kom zoo dua qub, Ansix xa cov khoom uas ua tau raws li kev lag luam tsheb xav tau kev zoo, kev ua tau zoo, thiab kev siv nyiaj tsawg.

 

Qhov project no qhia txog ntau yam kev hloov pauv dav dua hauv kev lag luam txhaj tshuaj molding:

 

Kev koom ua ke ntawm cov neeg muab khoom siv, cov neeg ua pwm, thiab OEMs

 

Kev vam khom rau kev simulation kom txo tau kev tsim qauv lub cev

 

Kev xav tau cov ntaub ntawv ua haujlwm ntau yam uas tshem tawm kev ua haujlwm thib ob

 

Kev tsom mus rau tus nqi tag nrho ntawm lub neej es tsis yog tus nqi pib ntawm ib daim

 

Cov sijhawm txhim kho sai dua yam tsis muaj kev cuam tshuam zoo

 

Raws li cov khoom siv sab hauv tsheb txuas ntxiv hloov zuj zus nrog kev tswj hwm hluav taws xob ntau dua, teeb pom kev zoo sib xyaw, thiab cov chaw zoo nkauj, lub luag haujlwm ntawm cov neeg ua pwm precision yuav dhau los ua qhov tseem ceeb. Ansix qhov kev paub nrog Audi project tso lub tuam txhab los daws cov teeb meem yav tom ntej no, siv cov kev kawm uas tau kawm rau cov haujlwm tom ntej thoob plaws hauv kev lag luam tsheb thiab rau lwm yam kev lag luam xav tau xws li cov khoom siv kho mob thiab cov khoom siv hluav taws xob rau cov neeg siv khoom.

 

Lub hauv paus hloov lub ru tsev, thaum nws yog ib qho khoom siv hauv lub tsheb nyuaj, qhia txog kev ua tib zoo saib xyuas txhua yam ntawm txhua theem ntawm kev tsim qauv, kev xaiv cov khoom siv, thiab kev tsim khoom tuaj yeem ua rau muaj kev txhim kho zoo hauv kev ua tau zoo, kev ntseeg siab, thiab tus nqi. Hauv kev lag luam uas cov nyiaj tau los tas li raug kev nyuaj siab thiab kev cia siab zoo tas li nce siab, txoj hauv kev txhaj tshuaj no sawv cev rau qhov zoo dua uas pab tau rau tag nrho cov khoom xa tuaj - los ntawm cov neeg muab khoom siv mus rau cov neeg siv khoom kawg.

Ansix Tech Co Ltd

Yog tias koj muaj tej yam kev npaj txog Audi lub qhov rais hloov pwm, koj tuaj yeem tiv tauj peb txhua lub sijhawm. Peb yuav hloov koj lub tswv yim mus rau hauv qhov tseeb, cia koj ua tiav koj txoj kev npau suav, thiab tau txais cov xaj loj los ntawm kev ua lag luam. Peb cov ntaub ntawv tiv tauj yog info@ansixtech.com. Los yog tiv tauj peb CTO, xa ntawv mus rau: stephen@ansixtech.com

 

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