Mea Hana o Crown Springs a me Torsion Springs no nā Pū Hoʻouka Au Kiʻekiʻe
Mea Hana o Crown Springs a me Torsion Springs no nā Pū Hoʻouka Au Kiʻekiʻe
Ke Kūpono Ma lalo o ke Kaomi: Pehea ʻAnisika Ke hoʻoponopono nei nā Crown a me nā Torsion Springs o Tech i nā pilikia thermal a me nā mīkini o ka hoʻouka ʻana o ka EV Generation Next
I ka huli ʻana o ka ʻoihana kaʻa honua i ke kūlana o ka uila, ʻaʻole wale ka pilikia o ka nui o ka pila a i ʻole ka hopohopo no ka mamao—ʻo ia ka mākaukau o ke kahua. ʻO ke kikoʻī, ʻo ia ka hiki ke hāʻawi i ka hoʻouka wikiwiki loa me ka ʻole o ka hoʻopilikia ʻana i ka palekana, ka lōʻihi, a i ʻole ka ʻike o ka mea hoʻohana. Aia ma ka puʻuwai o kēia kahua kahi ʻāpana liʻiliʻi loa i nānā pinepine ʻole ʻia, akā he mea koʻikoʻi loa ia e hiki ai i kona hāʻule ʻana ke hoʻolilo i kahi kahua hoʻouka $50,000 a i ʻole kahi kaʻa uila $100,000 i mea hiki ʻole ke hana: ka pūnāwai pū hoʻouka kiʻekiʻe.
I ka hoʻokūkū e hoʻokuke i nā mana hoʻouka ma mua o 350kW a i nā ʻōnaehana megawatt-level, ke ʻike nei nā mea hana ʻaʻole hiki i nā stampings metala maʻamau a me nā pūnāwai ma waho o ka papa ke lawelawe i ka hui ʻana o ka amperage kiʻekiʻe, nā mahana koʻikoʻi, a me ka ʻaʻahu mechanical o nā tausani o nā pōʻaiapuni hoʻokomo. E komo ʻo Ansix Tech, kahi hui e hoʻohana ana i nā makahiki he 28 o ka ʻike hana e wehewehe hou i ke ʻano o ka hana ʻana o Crown Springs a me Torsion Springs no kēia ʻano kiʻekiʻe.
Ma mua o ka hoʻolako wale ʻana i nā ʻāpana, ua hoʻonoho ʻo Ansix Tech iā ia iho ma ke ʻano he hoa hana koʻikoʻi, e hoʻomaka ana i kahi laina huahana i hoʻolaʻa ʻia e uhi ana i ke ola holoʻokoʻa—mai ke koho ʻana i ka ʻepekema mea a me ka hōʻoia ʻana i ka prototype a hiki i ka hana nui a me ka hōʻoia ʻana i ka ʻākoakoa. Ke nānā nei kēia ʻatikala i ke ʻano o ka hāʻawi ʻana o Ansix Tech i kēia mau ʻāpana koʻikoʻi i ka waiwai hiki ke ana ʻia, e hōʻemi ana i nā kumukūʻai paʻakikī, a me ke kau ʻana i nā pae hoʻohālikelike hou no ka hilinaʻi i ka ʻāpana hoʻouka kaʻa uila (EV).
Hoʻomaka Papahana: ʻenekinia no ke Arc o ka Plug
ʻAʻole hoʻomaka ka huakaʻi o kahi pūnāwai Ansix Tech ma kahi mīkini wili, akā ma ka nānā hohonu ʻana i nā wahi ʻeha o ka mea kūʻai aku. No nā pū hoʻouka uila kiʻekiʻe—inā paha ʻo CCS2, NACS, a i ʻole GB/T nā kūlana—lawe nā pūnāwai i nā kuleana pālua e hakakā pinepine ʻia. Pono nā Crown Springs (hoʻohana pinepine ʻia ma ke ʻano he mau pilina alakaʻi a i ʻole nā mea hoʻokumu honua) e mālama i ke kaomi ʻili mau e hōʻemi i ke kū'ē ʻana o ka pilina. Pono nā Torsion Springs (hoʻohana ʻia i loko o ka mīkini laka a me ka hoʻokele kaula) e hāʻawi i ke ola luhi pōʻaiapuni kiʻekiʻe me ka mālama ʻana i kahi ʻano haʻahaʻa.
Ke hoʻomaka ʻo Ansix Tech i kahi papahana no kahi EV OEM nui a i ʻole ka mea hoʻolako ʻōnaehana hoʻouka, pili ka pae mua i ka hoʻopau pono ʻana i ke kaiapuni noi. Ke nānā nei ka hui ʻenekinia o ka hui i ʻekolu mau loli koʻikoʻi: ka hana wela, nā hoʻoponopono ikaika hoʻokomo (i hoʻomalu ʻia e nā kūlana IEC 62196 a me UL 2251), a me ke kūpaʻa ʻana i ka pala i nā kaiapuni waho.
"ʻO ke kūlana o ka ʻoihana no kahi pū hoʻouka pinepine ʻia no 10,000 mau pōʻaiapuni male," wahi a kahi luna papahana kiʻekiʻe ma Ansix Tech. "Akā ua ʻike mākou ʻo ke 'kumu kanaka'—ke kihi e huki ai ka mea hoʻohana i ka lima, ka ʻike ʻana i ka ua, a i ʻole ke komo ʻana o ka lepo—e hana pinepine i nā ʻano koʻikoʻi i hiki ʻole i nā pūnāwai maʻamau ke ola. ʻO kā mākou pae hoʻomaka e pili ana i ke kumu hoʻohālike i kēia mau hana ʻino o ke ao maoli ma mua o ko mākou ʻoki ʻana i kahi ʻōmole."
ʻOkoʻa ke kaʻina hana hoʻomaka a Ansix Tech ma o kona hoʻohana mua ʻana i ka Mold Flow Analysis (DFM). ʻAʻole e like me nā mea hana kuʻuna e mālama ana i nā pūnāwai e like me ke kūʻai ʻana i nā waiwai, mālama ʻo Ansix Tech iā lākou e like me nā ʻōnaehana hybrid plastic-metal i hoʻohui ʻia. Ma muli o ka hoʻoheheʻe pinepine ʻia ʻana o kēia mau pūnāwai a i ʻole i hoʻokomo ʻia i loko o nā thermoplastics wela kiʻekiʻe (e like me PA66 a i ʻole PPS), he mea koʻikoʻi ka pilina ma waena o ka pūnāwai metala a me ka hale plastik.
Ma ka hoʻohana ʻana i ka Mold Flow Analysis, ua wānana ʻo Ansix Tech pehea e kahe ai ka palaki i hoʻoheheʻe ʻia a puni ka pūnāwai a i ʻole ke kikowaena i ka wā o ka Hoʻokomo i ka hoʻoheheʻe ʻana ke kaʻina hana. Kuhi kēia loiloi i nā pilikia kūpono e like me ka neʻe ʻana o ke kumu (kahi i hoʻoneʻe ʻia ai ka pūnāwai e ke kaomi injection) a i ʻole nā laina weld e hiki ke hoʻopilikia i ka pono o ka hale. Ma ka hoʻoponopono ʻana i kēia mau loli i ka wā o ka hoʻomaka ʻana o ka papahana, hōʻemi ʻo Ansix Tech i nā hana prototype ma ka awelika o 30%, e hoʻolalelale ana i ka manawa-i-market no kāna mau mea kūʻai aku.
Koho Mea: Ke Kemika o ke Alakaʻi a me ka Ikaika
No nā noi au kiʻekiʻe, ʻo ke koho ʻana i nā mea maka no Crown a me Torsion Springs ʻaʻole ia he mea wale nō o ka ikaika tensile; he hana kaulike ia ma waena o ka conductivity uila, ke kūpaʻa wela, a me ka hoʻomanaʻo mechanical. Ua hoʻopau ʻia nā makahiki 28 o ka ʻike o Ansix Tech i kahi ʻike ponoʻī o nā mea e hana ai ma lalo o nā ukana wela i hoʻomau ʻia.
Hoʻohana nui ʻia nā Crown Springs (ʻike ʻia hoʻi he louver contacts a i ʻole slotted contact springs) e lawe i ke au nui mai ka pine pū hoʻouka i ka puka komo o ke kaʻa. No kēia mau mea, hoʻohana nui ʻo Ansix Tech i ka Beryllium Copper (C17200).
Ka Hoʻohui Kemika: Ma kahi o 1.90-2.15% Beryllium, 0.20-0.60% Cobalt, kaulike keleawe.
Nā ʻAno Mea: Ua koho ʻia ʻo C17200 no kona hui kūikawā o ka ikaika tensile kiʻekiʻe (a hiki i 1400 MPa ma hope o ka mālama ʻana i ka wela) a me ka conductivity uila maikaʻi loa (22-28% IACS). ʻOi aku ka mea nui, hōʻike ia i ke kūpaʻa hoʻomaha koʻikoʻi kiʻekiʻe. I loko o kahi pū hoʻouka e hiki ke hōʻea i nā mahana kūloko o 120°C i ka wā o ka hoʻouka wikiwiki ʻana, e nalowale ka puna keleawe phosphor maʻamau i kona ikaika clamping i loko o nā mahina. Mālama ke keleawe Beryllium i kona mau waiwai elastic, e hōʻoiaʻiʻo ana i ke kaomi pili mau ma luna o ke ola o ke kaʻa.
ʻO nā pūnāwai Torsion i hoʻohana ʻia i loko o ka laka laka o ka pū a me ka hoʻomaha ʻana i ke kaula e kū pinepine i kahi ʻano pilikia like ʻole: ka luhi cyclic a me ka ʻike ʻana i ka corrosive (paʻakai alanui, ka makū). No kēia mau mea, kuhikuhi pinepine ʻo Ansix Tech i ke kila kila 301 a i ʻole 17-7 PH.
Ka Hoʻohui Kemika (17-7 PH): 17% Chromium, 7% Nickel, 1.2% Aluminum, kaulike Hao.
Nā ʻAno Mea: Hāʻawi nā kila kila paʻakikī i ka pale ʻana i ka pala o ka moʻo 300 i hui pū ʻia me ka ikaika tensile kiʻekiʻe (a hiki i 1600 MPa) o ke kila kalapona paʻakikī. No Ansix Tech, aia ka pōmaikaʻi i ka hiki o ka mea ke hana ʻia i kahi kūlana palupalu a laila mālama ʻia i ka wela e hoʻokō i nā ʻano puna hope loa, e ʻae ana i nā geometries paʻakikī e haki ma lalo o nā kaʻina hana anu.
No nā mea kūʻai aku e koi ana i ka hoʻonui ʻana i ke kumukūʻai me ka ʻole o ka hoʻopilikia ʻana i ka palekana, hoʻohana pū ʻo Ansix Tech i ka Phosphor Bronze (C5191) no nā noi amperage haʻahaʻa a i ʻole nā mīkini kūloko, ʻoiai no nā pū hoʻouka uila kiʻekiʻe, ʻo ka mālama kālā "kumukūʻai paʻakikī" o ka hoʻohana ʻana i nā mea ʻoi aku ka liʻiliʻi e hōʻole pinepine ʻia e nā pilikia palapala hōʻoia. Aia ka waiwai o Ansix Tech i ke alakaʻi ʻana i nā mea kūʻai aku i ka mea kūpono, ʻaʻole wale ka mea ʻoi aku ka liʻiliʻi.
Nā ʻIkepili Kūikawā: Hoʻolālā a me ka Hana ʻana o ka Mold
ʻOiai ʻo ka metala i hoʻohuihui ʻia e hāʻawi i ka ikaika o ka pūnāwai, ʻo ka ʻōmole e hana ana i ke ʻano palakika a puni e hoʻoholo ai i kona pololei. Ma ke ʻano o Crown Springs no nā pū hoʻouka, ʻo ka pūnāwai he ʻāpana "lana" pinepine ia i loko o kahi hale palakika, e koi ana i ka pololei o ka pae millimeter e hōʻoia i ka hāʻule ʻole o ka pūnāwai a nalowale paha ka hoʻomau uila.
Nānā hou ʻia ka Mold Flow Analysis (DFM)
I ka wā o ka pae DFM, hoʻohālike ʻo Ansix Tech i ke kaʻina hana hoʻoheheʻe ʻia e ʻike i ke ʻano o nā mea e like me PBT-GF30 a i ʻole PPS (Polyphenylene Sulfide), ʻo ia hoʻi nā mea maʻamau no ko lākou mau mahana hoʻohaʻahaʻa wela kiʻekiʻe (HDT). No kahi hui Crown Spring, ke kālele nei ka loiloi i ke ʻano o ke kahe ʻana o ka plastic a puni ka lei metala. Inā paʻi ke kahe i ka pūnāwai me ka ʻole o ka like ʻana, hiki iā ia ke hana i ka "spring wrap," kahi e hoʻololi ai ka pūnāwai ma waho o ke kikoʻī. Hoʻohana ʻo Ansix Tech i ka DFM e hoʻoponopono i nā wahi puka e hōʻoia i kahi alo kahe kaulike e hoʻopuni ana i ka pūnāwai i ka manawa like mai nā ʻaoʻao ʻelua, e hoʻopau ana i ka ikaika.
Nā ʻōnaehana hoʻoluʻolu a me ka manawa pōʻaiapuni
I ka hana nui ʻana (e piʻi ana i nā haneli haneli o nā ʻāpana i kēlā me kēia mahina), ʻo ka pono ke aliʻi. Hoʻokūpaʻa ka manaʻo hoʻolālā ʻōpala o Ansix Tech i nā kahawai hoʻoluʻu conformal. Ua wili pololei ʻia nā laina hoʻoluʻu kuʻuna; hahai ka hoʻoluʻu conformal i ke ʻano o ka ʻāpana pū hoʻouka me ka hoʻohana ʻana i nā hoʻokomo ʻōpala i paʻi ʻia 3D a i ʻole ka mīkini paʻakikī.
No kahi hale Torsion Spring e pono ai ke kūpaʻa kiʻekiʻe no ka mīkini latch, he mea koʻikoʻi ka hoʻomaʻalili mau. Inā hoʻomaʻalili like ʻole ka ʻōmole, e ʻōwili ka ʻāpana, e hoʻololi ana i ka preload o ka pūnāwai. Ma ka hoʻomaikaʻi ʻana i nā kahawai hoʻomaʻalili, hoʻemi ʻo Ansix Tech i nā manawa pōʻaiapuni ma 15-25% me ka hoʻopau ʻana i nā hana hoʻopololei post-molding, e hāʻawi pololei ana i ka hoʻemi ʻana i ke kumukūʻai no ka mea kūʻai aku.
Hoʻolālā Puka a me nā ʻŌnaehana Hoʻokuke
He mea paʻakikī loa ka ʻōnaehana puka no kēia mau ʻāpana. No ka mea, aia pinepine nā pūnāwai ma ka piko o ka pū hoʻouka (ka pilina me ke kaʻa), pono e hoʻonoho ʻia ka puka e pale aku i nā kīnā hoʻonaninani akā e pale aku hoʻi i ka "puka ʻulaʻula" e hiki ke hoʻonāwaliwali i ka palakiko a puni nā wahi heleuma pūnāwai.
Hoʻohana ʻo Ansix Tech i nā ʻōnaehana holo wela me nā puka valve e kāohi pono i ke kaomi injection a me ka manawa hoʻopaʻa. No ka ʻōnaehana ejection, mālama pono ʻia e pale aku i ka hōʻino ʻana i ka pūnāwai metala. Hiki i nā pine ejector kuʻuna ke waiho i nā māka hōʻike a i ʻole, ʻoi aku ka ʻino, e hoʻopōʻino i ka pūnāwai, e hana ana i nā mea hoʻokiʻekiʻe koʻikoʻi e alakaʻi ai i ka hāʻule mua ʻana. Hoʻohana ʻo Ansix Tech i nā ʻōnaehana ejection plate stripper no kēia mau ʻākoakoa, e hoʻokuke like i ka hale plastik me ka ʻole o ka hoʻopā ʻana i ka ʻili pūnāwai metala, e hōʻoiaʻiʻo ana i ka pono o ka huahana hope o ka mea kūʻai aku.
Ke Kaʻina Hana Hana: Pololei ma ka Unahi
ʻO ke kaʻina hana hana a Ansix Tech he ʻōnaehana loop pani e hoʻohui i ka wili puna, ka hoʻoheheʻe ʻana i ka injection, ka ʻākoakoa ʻana, a me ka hōʻoia ma lalo o hoʻokahi hale. ʻO kēia hoʻohui kū pololei kahi mea ʻokoʻa koʻikoʻi, e hoʻopau ana i ka haunaele logistical o ka hoʻokele ʻana i nā mea hoʻolako he nui no kahi ʻākoakoa electromechanical hoʻokahi.
- Ka Hoʻokumu ʻana i ka Puna a me ka Hoʻomehana ʻana
Hoʻomaka ke kaʻina hana me nā mīkini wili CNC wikiwiki no Torsion Springs a me ka hoʻopaʻa pololei ʻana no Crown Springs. No nā pūnāwai lei aliʻi keleawe beryllium, ukali ʻia ke kūkulu ʻana e kahi kaʻina hana hoʻopaʻakikī (ʻelemakule) i loko o nā umu i kāohi ʻia e ka naikokene. He mea koʻikoʻi kēia kaʻina hana; inā ʻokoʻa ka mahana ma kahi o 5°C, hāʻule ka paʻakikī a me ka conductivity o ka pūnāwai ma waho o ke ʻano kikoʻī. Hoʻohana ʻo Ansix Tech i nā umu kāʻei mesh hoʻomau me ka nānā ʻana i ka manawa maoli e hōʻoia i kēlā me kēia pūʻulu e hoʻokō i ka modulus tensile i koi ʻia.
- Hoʻokomo i ka hoʻoheheʻe ʻana i ka inikini
ʻO kēia ke kahua paʻakikī loa. Hoʻouka ʻia nā pūnāwai metala i loko o ka ʻōmole injection me ka hoʻohana ʻana i nā robotics automated e hōʻoia i ka pololei o ke kuhikuhi ʻana. Hoʻohana ʻo Ansix Tech i nā mīkini hoʻoheheʻe injection ʻo Engel lāua ʻo Arburg me nā ikaika clamping mai 80 a 350 tons, ma muli o ka nui o ka hui pū hoʻouka. ʻO ka pilikia ma ʻaneʻi, ʻo ia ka mismatch o ka hoʻonui wela; wela ka pūnāwai metala i ka wā e hoʻopuni ai ka plastic wela (maʻamau 280-320°C no PPS). Inā hoʻonui nui ka pūnāwai, hiki ke wehe ʻia ke hoʻomaʻalili ʻia. Hoʻoponopono nā ʻenekinia hana o Ansix Tech no kēia ma ka hoʻomehana mua ʻana i nā mea hoʻokomo a i ʻole ka hoʻohana ʻana i nā mea hoʻopaʻa clamping kūikawā e mālama i ke geometry i ka wā o ka injection.
- ʻAhahui a me ka Automation
Ma hope o ke kālai ʻana, pono pinepine nā ʻāpana i ka ʻākoakoa ʻana o nā sila lua, nā PCB, a i ʻole nā pine terminal. Ua hoʻomohala ʻo Ansix Tech i nā laina ʻākoakoa modular me ka hoʻohana ʻana i nā robotics i alakaʻi ʻia e ka ʻike. No kahi mīkini Torsion Spring, no ka laʻana, e hoʻāʻo kahi lima robotic i ke kū'ē ʻana o ka pūnāwai i ka wā o ka ʻākoakoa ʻana, e hōʻole koke ana i ka ʻāpana inā hāʻule ka friction torque ma waho o ka puka makani 0.05 Nm.
Hōʻoia Kūlana: Ma ʻō aku o ke Kūlana
ʻOi aku ka hōʻoia ʻana o ka maikaʻi no nā ʻāpana hoʻouku uila kiʻekiʻe ma mua o ka nānā maka ʻana. Hoʻohana ʻo Ansix Tech i kahi protocol hōʻoia multi-layered i hoʻolālā ʻia e hoʻohālike i kahi ʻumi o ka hoʻohana ʻana i nā pule.
Hoʻāʻo Kū'ē Pili: Me ka hoʻohana ʻana i ka micro-ohmmeter, hōʻoia ʻo Ansix Tech i ka pilina ma waena o ka Crown Spring a me ke pine male. Ma kahi kūlana kiʻekiʻe o ke au, hiki i ka hoʻonui ʻana i ke kū'ē pili o 1 milliohm wale nō ke hoʻoulu i 50 watts o ka wela, e alakaʻi ana i ka holo ʻana o ka thermal. Hoʻāʻo ʻia kēlā me kēia pūʻulu no ke kū'ē pili ma lalo o nā kūlana male simulated.
Nānā ʻana i ke Koʻikoʻi o ke Kaiapuni: Hoʻokomo ʻia nā ʻāpana i nā hoʻāʻo Thermal Shock (ka holo ʻana mai -40°C a i +125°C) a me nā hoʻāʻo Salt Spray (ASTM B117) e hōʻoia i ke kūpaʻa ʻana i ka pala o nā pūnāwai torsion kila kila a me ka uhi ʻana ma nā pūnāwai lei aliʻi (ʻo ke kālā a i ʻole ka nickel plating e hoʻonui i ka conductivity).
Hoʻāʻo Kaʻapuni Mekanika: Hoʻokomo a hoʻihoʻi nā mea hoʻāʻo automated i ka ʻaha pū hoʻouka no 20,000 mau kaʻapuni. Ma loko o kēia kaʻina hana, ana ʻo Ansix Tech i ka hōʻino ʻana o ka ikaika puna. ʻO ke kūlana maʻamau he 10,000 mau kaʻapuni, akā ma ka hōʻoia ʻana i 20,000, hāʻawi ʻo Ansix Tech i kahi palena palekana e hiki ai i nā mea kūʻai aku ke hōʻoia me ka hilinaʻi i kā lākou huahana.
Nānā ʻana i ke Kukui-X: No ka mea, ua hoʻokomo ʻia nā pūnāwai metala i loko o ka plastik, ʻaʻole hiki i ka nānā maka ke ʻike i ka neʻe ʻana o loko. Hoʻohana ʻo Ansix Tech i nā ʻōnaehana nānā ʻana i ke kukuna-X e hōʻoia i ka waenakonu pono o ka pūnāwai lei aliʻi i loko o ka hale plastik a ua kau pono nā wāwae o ka pūnāwai torsion ma ko lākou mau wahi heleuma.
Nā Hoʻolālā Hoʻemi Kumukūʻai: ʻenekinia i nā Mālama Paʻakikī
Ma kahi mākeke kahi e koi ʻia ai nā mea hana pū hoʻouka e hōʻemi i nā kumukūʻai e hoʻolalelale i ka hoʻohana ʻana i nā EV, ʻo ka hiki o Ansix Tech ke hōʻemi i nā "kumukūʻai paʻakikī" kāna manaʻo waiwai nui. ʻAʻole hoʻokō ʻia kēia ma o nā mea haʻahaʻa haʻahaʻa, akā ma o nā hoʻonohonoho hana hoʻolālā.
Hoʻonui Mea ma o ka Simulation
ʻO kekahi o nā mea hoʻokele kumukūʻai nui loa i nā pūnāwai au kiʻekiʻe ka hoʻohana ʻana i ka uhi metala makamae (kālā a gula paha) e pale aku i ka oxidation a hōʻemi i ke kū'ē ʻana o ka pili. Hoʻohana ʻo Ansix Tech i nā polokalamu simulation e kālailai i ka nui o ke au ma waena o ka Crown Spring. I ka manawa pinepine, kau ka au ma nā lobes kikoʻī o ka lei aliʻi. Ma ka hoʻoponopono iki ʻana i ke geometry—e hoʻolilo ana i ka pūnāwai i lahilahi akā ākea—hiki iā Ansix Tech ke mālama i ka ʻāpana ʻāpana like no ke kahe o ke au me ka hoʻemi ʻana i ka ʻāpana ʻili e pono ai ke uhi kālā pipiʻi. Hiki i kēia hoʻonui geometry ke hopena i ka hōʻemi ʻana o ke kumukūʻai plating o 20-30% me ka ʻole o ka hoʻopilikia ʻana i ka hana uila.
Ka Pono o ka Mold Multi-Cavity
No nā hale Torsion Spring nui, hoʻohana ʻo Ansix Tech i nā ʻōmole 4, 8, a i ʻole 16-cavity. Eia nō naʻe, ʻo ka pilikia ka mālama ʻana i ke kūlike ma nā lua āpau. Ma ka hoʻohana ʻana i nā mea ʻike kaomi lua holomua a me ka mana hana loop pani, hōʻoia ʻo Ansix Tech e hana kēlā me kēia lua i kahi ʻāpana me ka preload puna like. Hāʻawi kēia i kahi hōʻemi nui i nā helu ʻōpala—e hoʻohaʻahaʻa pinepine ana i ke kumukūʻai-no-ka-ʻāpana ma 40% i hoʻohālikelike ʻia me ka hana lua hoʻokahi—nā mālama kālā i hāʻawi pololei ʻia i ka mea kūʻai aku.
Nā Manaʻo Hoʻolālā Waiwai (VE)
Hāʻawi mau ʻo Ansix Tech i nā hōʻike Value Engineering i nā mea kūʻai aku. I kekahi hihia, ua hoʻolālā kahi mea kūʻai aku i kahi latch pū hoʻouka me ka hoʻohana ʻana i kahi pūnāwai torsion paʻakikī e pono ai ka ʻākoakoa lima. Ua hoʻolālā hou ʻo Ansix Tech i ke geometry e ʻae i ka ʻākoakoa robotic pick-and-place a hoʻopaʻa i ka hoʻolālā wāwae o ka pūnāwai e hoʻopau i kahi hana kūlou lua. ʻO ka hopena he 35% ka emi ʻana o nā kumukūʻai hana ʻākoakoa a me 15% ka emi ʻana o ke kumukūʻai mea o ka pūnāwai, ʻoiai e hoʻomaikaʻi ana i ke ola pōʻaiapuni o ka latch ma 25%.
Hoʻonui i ka Mana a me ka Hoʻouna ʻana i ka Manawa Kūpono
Ua kaulana ka ʻoihana EV no ka loli mau o ke kaulahao lako. Ua hoʻoponopono ʻo Ansix Tech i kēia ma o kahi ala ʻelua: ka mālama ʻana i nā mea maka maka a me nā cell hana agile.
Ma ka hoʻomaopopo ʻana e hiki ke hoʻolōʻihi ʻia nā manawa alakaʻi no nā mea kūikawā e like me ke kaula keleawe Beryllium a hiki i 26 mau pule, hana ʻo Ansix Tech i kahi papahana "buffer stock". Ma ka wānana ʻana i nā pono o ka mea kūʻai aku ma muli o kā lākou papa hana hana kaʻa, kūʻai mua ʻo Ansix Tech a mālama i nā ʻano kikoʻī a me nā ʻano o ka mea e pono ai. Hoʻololi kēia i kahi manawa alakaʻi mea maka he 26 pule i kahi manawa alakaʻi hana 2 pule no ka mea kūʻai aku.
Ma ka papa hana, hoʻohana ʻo Ansix Tech i nā ʻano hana SMED (Single-Minute Exchange of Die). Ua hoʻemi ʻia nā manawa hoʻololi no nā ʻōmole injection—ʻo ia hoʻi he 4-6 mau hola maʻamau—i lalo o 30 mau minuke. ʻO kēia maʻalahi e hiki ai iā Ansix Tech ke hoʻololi koke ma waena o nā ʻano pū hoʻouka like ʻole, e omo ana i nā piʻi koi me ka ʻole o ka mōhai ʻana i ka hana hoʻouna. I kēia manawa, ke kaena nei ka hui i kahi helu hoʻouna 98.5% i ka manawa, he ana koʻikoʻi no nā mea kūʻai aku e kū nei i nā hoʻopaʻi kālā nui inā lohi nā laina hōʻuluʻulu kaʻa a i ʻole nā hoʻonohonoho kikowaena hoʻouka.
ʻIke ma ke ʻano he lawelawe
ʻO ka mea e hoʻokaʻawale ai iā Ansix Tech ʻo ia kona hoʻomanaʻo ʻoihana. Me 28 mau makahiki ma ka ʻoihana hana, ua ʻike ka hui i ka ulu ʻana mai nā plug ʻoihana a i nā mea hoʻohui EV mana kiʻekiʻe o kēia lā. Hōʻike ʻia kēia ʻike ma ke alakaʻi "hoʻolālā pale".
Ke hoʻokokoke aku nei kahi hui EV hoʻomaka iā Ansix Tech me kahi hoʻolālā no kahi pū hoʻouka hou 500kW, nānā pinepine lākou i ke ʻano kolo o ka plastic a puni ka pivot point torsion spring. I ka hala ʻana o ka manawa, hoʻololi ka plastic ma lalo o ke kaumaha mau. ʻO ka hui ʻenekinia o Ansix Tech, ma hope o ka ʻike ʻana i kēia ʻano hāʻule ʻana i nā hanauna mua o nā mea hoʻohui, paipai koke i ka hoʻohui ʻana o nā lima kila kila a i ʻole nā iwi ʻaoʻao i hoʻoikaika ʻia a puni ka pivot spring i ka wā DFM. Pale kēia ʻike mua i nā hoʻihoʻi pipiʻi ma ka laina.
Eia kekahi, ʻo ka ʻike o Ansix Tech e ʻae ai i ka hōʻoia ʻana o ka ʻākoakoa koʻikoʻi. ʻAʻole lawa ka hana ʻana o ka pūnāwai; pono e hiki i ka laina ʻākoakoa ke hōʻoia i ka loaʻa ʻana o ka pūnāwai a me ka hana ʻana. Hoʻolālā ʻo Ansix Tech i kāna mau kaʻina hana hana e hoʻokomo i ka nānā ʻana i ka neʻe ʻana o ka ikaika i ka wā o ka ʻākoakoa hope ʻana o ka lima o ka pū. Inā kau ʻia kahi Torsion Spring ma kahi o 0.2mm mai ke kūlana, ʻike ka ʻōnaehana nānā i kahi ʻokoʻa i ke piʻo ikaika a hōʻole i ka ʻāpana. Hōʻoia kēia pae o ka mana hana e hoʻokō kēlā me kēia ʻāpana i hoʻouna ʻia mai ka hale hana o Ansix Tech i nā koi palekana koʻikoʻi o ka mākeke EV honua.
Hopena: ʻO ka mea hiki ke hoʻoikaika mālie i ka E-Mobility
I ka neʻe ʻana o ke ao nei i kahi wā e hiki mai ana kahi e hoʻohālike ai nā manawa hoʻouka i nā manawa hoʻopiha hou, e kū nā ʻāpana i loko o ka pū hoʻouka i ke kaumaha wela a me ka mīkini i ʻike ʻole ʻia. ʻO nā Crown Springs a me nā Torsion Springs e hōʻoiaʻiʻo ana i ka hoʻomau uila a me ka palekana mechanical, ʻaʻole ia he mau waiwai kūʻai hou; he mau ʻāpana palekana koʻikoʻi lākou e koi ana i ke kiʻekiʻe kiʻekiʻe o ka paʻakikī o ka ʻenekinia.
Ua hoʻonoho ʻo Ansix Tech iā ia iho ma ke alo o kēia niche ma ka mālama ʻana i kēia mau pūnāwai ʻaʻole ma ke ʻano he mau ʻāpana kaʻawale, akā ma ke ʻano he mau ʻōnaehana i hoʻohui ʻia i loko o ka ʻōnaehana paʻakikī o ka pū hoʻouka. Ma o ke koho pono ʻana i nā mea—me ka hoʻohana ʻana i ka conductivity o Beryllium Copper a me ke kūpaʻa luhi o Stainless Steel 17-7 PH—i hui pū ʻia me ka ʻenekinia mold holomua (conformal cooling, valve gate systems, a me ka stripper plate ejection), hāʻawi ʻo Ansix Tech i nā hoʻonā e kū i nā pilikia o nā wahi kiʻekiʻe o ke au.
ʻO ke kūpaʻa o ka ʻoihana i ka hoʻohui kū pololei—mai ka mālama wela a i ka ʻākoakoa automated—i hui pū ʻia me ka nānā mau ʻana i ka hōʻemi ʻana i nā kumukūʻai paʻakikī ma o ka ʻenekinia waiwai a me ka hoʻonui ʻana i ke kaʻina hana, hāʻawi i nā mea kūʻai aku i kahi pono hoʻokūkū kūʻokoʻa. I loko o kahi ʻoihana kahi i koʻikoʻi ai ka hilinaʻi a ʻaʻole hiki ke ʻae ʻia nā lohi, ua unuhi ʻia nā makahiki 28 o ka ʻike o Ansix Tech i nā waiwai paʻa: ka haʻahaʻa o ke kumukūʻai o ka loaʻa ʻana, ka wikiwiki o ka manawa-i-ka-mākeke, a me ka hōʻoia o ka lawe ʻana i ka manawa.
No nā mea hana o nā pū hoʻouka uila kiʻekiʻe, ua maopopo loa ke koho. I ka heihei koʻikoʻi e hoʻoili i ka uila i ka halihali, hilinaʻi ka holomua i ka hilinaʻi o nā ʻāpana liʻiliʻi loa. Hōʻoia ʻo Ansix Tech i ka wā e hoʻokomo ai ka mea hoʻohana, ua paʻa ka pilina, ke kahe nei ke au, a paʻa ka latch—i kēlā me kēia manawa.
ʻO Ansix Tech Co Ltd
Inā he mau hoʻolālā kāu e pili ana i ka Mea Hana o Crown Springs a me Torsion Springs no nā Pū Hoʻouka Kiʻekiʻe, hiki iā ʻoe ke hoʻokaʻaʻike mai iā mākou i kēlā me kēia manawa. E hoʻolilo mākou i kou mau manaʻo i mea maoli, e hoʻokō i kāu mau moeʻuhane, a loaʻa nā kauoha nui mai ka mākeke. ʻO kā mākou ʻike pili ʻo info@ansixtech.com. A i ʻole e kelepona i kā mākou CTO, leka uila: stephen@ansixtech.com
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