Hoʻoheheʻe ʻia ka hoʻoheheʻe ʻana o ka panela hoʻonaninani kūloko o Toyota B-pillar

Hoʻoheheʻe ʻia ka hoʻoheheʻe ʻana o ka panela hoʻonaninani kūloko o Toyota B-pillar

 

ʻO ka ʻoihana loea: Pehea ʻAnisika ʻO Tech Masters ke akamai paʻakikī o ka B-Pillar Trim Injection Molding

I loko o ke ao hoʻokūkū o nā ʻāpana kaʻa, ʻo ka hoʻokō ʻana i ka hōʻemi ʻana o 15-20% i ke kumukūʻai o kahi ʻāpana no kahi ʻāpana kūloko paʻakikī ʻaʻole ia he pono wale nō—he kipi ia, a hoʻomaka ia me kahi panela plastik hoʻokahi i hana pono ʻia.

Ma ke kahua koʻikoʻi o ka hana ʻana i nā kaʻa, hōʻike ka panela hoʻonaninani kūloko B-pillar i kahi piko o ka paʻakikī o ka hoʻoheheʻe ʻana i ka injection. ʻO kēia ʻāpana, ʻoiai ʻaʻole i ʻike pinepine ʻia e ka mea hoʻokele maʻamau, he ʻāpana koʻikoʻi ia o ka palekana o loko o kahi kaʻa a me ke ʻano nani. ʻO Ansix Tech, he alakaʻi i ka hoʻoheheʻe ʻana i ka injection pololei, ua hana koke nei i kahi papahana e hana i kēia ʻāpana no kahi laina Toyota nui, e hoʻokele ana i kahi labyrinth o nā pilikia loea mai ka hoʻolālā a hiki i ka lawe ʻana.

 

ʻO ka huakaʻi o ka hana ʻana i kahi ʻoki B-pillar hoʻokahi he papa hana akamai i ka hana ʻana o kēia au, e hoʻohui ana i ka ʻepekema mea holomua me ka hoʻohālike kikohoʻe ʻoi loa a me ka ʻenekinia hana kikoʻī. Hōʻike ke ʻano o Ansix Tech pehea ka ʻike loea hohonu, ke hoʻohana ʻia me ka ʻōnaehana, hiki ke hoʻololi i kahi ʻāpana paʻakikī i kahi pae hoʻohālikelike o ka maikaʻi, ka hilinaʻi, a me ka hoʻokō kumukūʻai kupaianaha.

 

1 Ka Paʻakikī: Ke Anatomy ʻana i kahi ʻāpana paʻakikī

ʻAʻole like ka panela hoʻonaninani o loko o ke kia B-Toyota me kahi uhi plastik maʻalahi. E like me ka mea i hōʻike kikoʻī ʻia ma nā palapala loea, ua ʻike ʻia kēia ʻāpana e kona nui nui, nā ʻili piʻo 3D paʻakikī, a me kahi ʻano kūloko paʻakikī i piha i nā pilikia. Pono e hoʻohui pono ka panela i loko o ke keʻena o ke kaʻa, e hōʻike ana i kahi ʻili Class-A kīnā ʻole i ka mea noho me ka hūnā ʻana i kahi hoʻolālā kūloko paʻa i hoʻolālā ʻia no ka hana.

 

He nui nā ʻano o nā pilikia loea mua. Ma loko, hōʻike ka ʻāpana i nā kolamu wili he nui a me nā lua kūloko ʻano ʻē e pono ai no ka ʻākoakoa a me ke kau ʻana i nā mea kōkua. Ma waho, ua hoʻopaʻa ʻia kona mau ʻaoʻao me nā kūlana buckle snap-fit ​​he nui e pono ai ke hoʻopili me ke ʻano o ke kino o ke kaʻa me ka pololei loa. ʻO ka mea koi nui loa paha ka ʻili ʻōlinolino kiʻekiʻe, ʻaʻohe hemahema, kahi e waiho ʻole ai i kahi no nā hemahema hoʻoheheʻe maʻamau e like me nā māka poho, nā laina weld, a i ʻole warpage. ʻIke koke ʻia kekahi hemahema i loko o ka lumi hōʻikeʻike a ʻaʻole hiki ke ʻae ʻia no Toyota. nā kūlana.

 

2 Ke kau nei i ke kahua kikohoʻe: DFM a me ka Simulation holomua

Ma mua o ka ʻoki ʻia ʻana o hoʻokahi grama o ke kila no ka ʻōmole, ua hoʻomaka nā ʻenekinia o Ansix Tech i kahi pae Digital Prototyping piha. Ua hoʻohana lākou i kahi hoʻolālā polokalamu pālua, e hoʻohana ana i ka mana o Moldflow no ʻOihana Hoʻokomoka hoʻohālike hana a me ANSYS no ka loiloi kūkulu a me ka wela.

 

He mea koʻikoʻi ka loiloi Moldflow. Ua lawe mai nā ʻenekinia i ke kumu hoʻohālike 3D hope loa e hoʻohālike i ke kahe ʻana o ka plastic i loko o ka lua mold i manaʻo ʻia. Ua ʻike kēia hoʻāʻo virtual i nā wahi pilikia kahi e hiki ai ke hoʻopiha piha ʻole a i ʻole nā ​​​​pahele ea. ʻOi aku ka mea nui, ua ʻae ʻia ka hui e hoʻomaikaʻi i kahi o ka puka - ke kikowaena komo no ka plastic heheʻe. ʻO ka pahuhopu ka hoʻokō ʻana i ka hoʻopiha kaulike e hōʻemi i nā pilikia kūloko a pale i ka warpage. I ka manawa like, ua hoʻohana ʻia ʻo ANSYS e hoʻohālike i ka pono o ke ʻano o ka mold ponoʻī ma lalo o ke kaomi injection ikaika, e hōʻoiaʻiʻo ana ʻaʻole ia e hoʻohuli a hana i nā hewa dimensional i ka ʻāpana.

 

Ua ʻae kēia ʻano hana i hoʻokele ʻia e CAE iā Ansix Tech e hoʻoponopono a hiki i ka 90% o nā pilikia hana ʻana ma kahi pale kamepiula, e mālama ana i ka manawa nui a me ke kumukūʻai e pili ana i ka hoʻāʻo kino a me ka hewa.

 

3 Ka Puʻuwai o ke Kaʻina Hana: Hoʻolālā Mold Precision a me ka ʻenekinia

ʻO ka ʻōpala ka ʻuhane o kekahi papahana hoʻoheheʻe injection. No ke kia B Toyota, ua hoʻolālā ʻo Ansix Tech i kahi ʻōnaehana hoʻoheheʻe hoʻokahi, ʻelua-lua me kahi mea holo wela, hiki ke hana i nā panela hema a me ka ʻākau i ka manawa like. Ma muli o nā kaha hohonu a me nā ʻoki lalo o ka ʻāpana, ʻaʻole hiki ke hoʻohana ʻia kahi ʻōnaehana ejection maʻamau. ʻO ka hopena he ʻano paʻakikī o nā ʻano hana ejection i hui pū ʻia:

 

Nā Mea Hāpai Angle a me nā Sliders: No ka hoʻokuʻu ʻana i ka ʻāpana mai nā paia ʻaoʻao hohonu a kū pololei.

 

Nā Pine Ejector i hoʻohuli ʻia: No ka pahu ʻana i ka ʻāpana i waho ma nā kihi kū pololei ʻole.

 

Nā ʻAno Huki Pololei ʻole "T-Slot" Kūikawā: No nā geometries kūloko paʻakikī loa.

 

3.1 Nā ʻōnaehana Mold Koʻikoʻi

Ua hana ʻia kēlā me kēia ʻōnaehana i loko o ka ʻōpala no ka hana kiʻekiʻe a me ke ola lōʻihi:

 

ʻŌnaehana Hoʻoluʻu: Ua hana pololei ʻia kahi pūnaewele kahawai hoʻoluʻu conformal, i hoʻolālā ʻia ma muli o ka loiloi wela Moldflow, i loko o nā ʻōpū mold a me nā lua. Ua hōʻoia kēia i ka hoʻohemo wela wikiwiki a like, he mea nui no ka hoʻopōkole ʻana i ka manawa pōʻaiapuni a me ka pale ʻana i nā māka poho ma nā ʻili nui a pālahalaha.

 

ʻŌnaehana Gating: Ua hoʻohana ʻia kahi ʻōnaehana holo wela o ka puka valve sequential (SVG). ʻAe kēia ʻenehana i nā kiko injection e wehe a pani i kahi kaʻina manawa, e kuhikuhi ana i ke kahe plastik e hoʻopiha i ka lua ma ke ʻano i kāohi ʻia loa, no laila e hoʻopau ana i nā laina weld a kaulike i ke kaomi kūloko.

 

ʻŌnaehana Hoʻokuʻu ʻEa: Ua kau pono ʻia nā puka makani microscopic ma ka hopena o nā ala kahe plastik a puni nā iwi ʻaoʻao hohonu e ʻae i ka ea i paʻa e puka. Me ka ʻole o ka hoʻokuʻu pono ʻana, e puhi ka ea i hoʻopaʻa ʻia i ka plastik a i ʻole e hana i nā pana pōkole.

 

3.2 Koho Kila: Hui ke Kūpaʻa me ka Pololei

ʻO ke koho ʻana i ke kila mold he hoʻoholo waiwai a me ka ʻenehana koʻikoʻi. No nā wahi ʻaʻahu kiʻekiʻe e like me nā puka pā a me nā ʻāpana paheʻe, ua koho ʻo Ansix Tech i kahi kila mea hana paʻakikī kiʻekiʻe (e like me ke kila H13 a i ʻole S7 kiʻekiʻe), i mālama ʻia i ka wela i 48-52 HRC. Hāʻawi kēia i ke kūpaʻa kūikawā i ka abrasion mai ka plastic i hoʻopiha ʻia me ke aniani fiber ma luna o nā haneli haneli o nā pōʻaiapuni. No nā poloka nui a me nā lua e wehewehe ana i ke ʻano o ka ʻāpana, ua koho ʻia kahi kila mold maʻemaʻe kiʻekiʻe me ka polishability maikaʻi loa a me ka conductivity thermal e hōʻoia i ka hoʻopau ʻana o ka ʻili kūpono a me ka hoʻomaʻalili pono.

 

4 ʻO ka ʻEpekema Mea: Ke koho ʻana i ka Hui Kūpono

ʻO ka hana o ka ʻāpana hope loa ua pili pono ia i ka mea. No kahi panela hoʻonaninani o loko, ua paʻa nā koi: pono ia e ikaika akā māmā, kūpaʻa i ka wela a me ka ʻike ʻana o UV, loaʻa kahi ʻili maikaʻi no ka pena ʻana a i ʻole ke ʻano, a hoʻokō i nā kūlana palekana kaʻa no ka lapalapa ʻana.

 

Ua koho ʻo Ansix Tech, me ka laulima ʻana me nā loea mea o Toyota, i kahi hui polypropylene thermoplastic (PP) holomua. ʻAʻole kēia he plastic maʻamau akā he mea i hana ʻia me ka ʻenekinia kiʻekiʻe, pinepine like me nā mea i wehewehe ʻia ma nā palapala hoʻopaʻa, kahi e hoʻokomo ai i kahi resin kumu, nā mea hoʻololi elastomeric no ka ikaika hopena, a me nā mea hoʻopihapiha mineral e like me ka talc no ka paʻa a me ke kūpaʻa dimensional. Hoʻokō ka hoʻohui kikoʻī i kahi kaulike palupalu:

 

55-75% o kahi resin polypropylene crystalline no ka pono o ke kūkulu ʻana.

 

10-30% o kahi ʻāpana elastomer (e like me ka ethylene-octene copolymer) no ka ductility a me ke kūpaʻa i ka hopena.

 

15-25% o ka talc maikaʻi, me ka awelika o ka ʻāpana ma lalo o 3μm, e hoʻoikaika i ka ʻoʻoleʻa, hoʻemi i ke kaua ʻana, a hoʻomaikaʻi i nā waiwai wela.

 

Hāʻawi kēia mea i hana kūikawā ʻia i ka hui pū kūpono o ka hiki ke hana ʻia, ke kumukūʻai, a me ka hana, e hāʻawi pololei ana i ka lōʻihi o ka ʻāpana a me ka pono hope loa.

 

5 Mai ka Papa Hoʻolālā a i ka Pahu: Ke Kaʻina Hana Hana i Hoʻonui ʻia

Me ka ʻōpala i kau ʻia i loko o kahi mīkini hoʻoheheʻe inikini 1,500-tona, lilo ka hana ʻana o kēlā me kēia panela i ballet pololei, 60-kekona o ka wela, ke kaomi, a me ka neʻe ʻana.

 

Hoʻomaka ke kaʻina hana me ka pani ʻana o ka ʻōmole a me ka wehe ʻana o nā kiwikā holo wela. Hoʻokomo ʻia ka palaki hoʻoheheʻe ʻia ma kahi o 240°C ma ka wikiwiki a me ke kaomi i loko o ka lua. Ke hoʻopiha ʻia, hoʻololi ka mīkini i kahi pae paʻa e hoʻopaʻa i nā mea hou aku, e uku ana no ka emi ʻana i ka wā e hoʻomaʻalili ai ka palaki. A laila lawe mai ka ʻōnaehana hoʻomaʻalili conformal i ka mahana a hiki i ka paʻa ʻana o ka ʻāpana e hiki ai ke kipaku ʻia. ʻO ka pūʻulu paʻakikī o nā mea hāpai, nā slider, a me nā ejectors a laila komo i kahi kaʻina i hoʻonohonoho pono ʻia e hoʻokuʻu mālie akā paʻa i ka ʻāpana palupalu a paʻa mai ka ʻōmole. A laila hana hou ke kaʻina hana, 24/7.

 

5.1 Hoʻonui Hana no ka Pono a me ke Kumukūʻai

Hoʻonui ka ʻimi ʻana o Ansix Tech i ka maikaʻi loa i ka hoʻonui mau ʻana i ke kaʻina hana. ʻO nā palena koʻikoʻi—ka mahana hoʻoheheʻe, ka wikiwiki o ka injection, ke kaomi hoʻopili, a me ka manawa hoʻomaʻalili—e nānā mau ʻia a hoʻoponopono maikaʻi ʻia me ka hoʻohana ʻana i ka ʻikepili mai nā mea ʻike o ka mīkini paʻi. ʻO ka pahuhopu ka loaʻa ʻana o kahi kūpono kahi e hoʻonui ʻia ai ka maikaʻi, a hoʻemi ʻia ka manawa pōʻaiapuni. ʻO ka hōʻemi ʻana o hoʻokahi kekona i ka manawa pōʻaiapuni, ma waena o nā haneli haneli o nā ʻāpana, e unuhi ʻia i loko o ka mālama nui ʻana i ka manawa mīkini a me ka hoʻohana ʻana i ka ikehu.

6 Ke Kūlana Kūpaʻa ʻOle: Hōʻoiaʻiʻo Kūlana

ʻAʻole ka nānā hope loa ʻana o ka mana maikaʻi ma Ansix Tech akā he ʻano hana i hoʻokomo ʻia i kēlā me kēia ʻanuʻu. Ua hōʻoia ʻia ka ʻōnaehana e ISO 9001:2015, e hōʻoia ana i kahi ala i palapala ʻia a kūlike.

 

Nānā Mea e Hiki Mai Ana: Hoʻāʻo ʻia kēlā me kēia pūʻulu o nā pellets plastik no ka helu hoʻoheheʻe kahe a me ka ʻike makū.

 

Nā Nānā ʻana i ke Kaʻina Hana: Hana ʻia nā nānā ʻana i ka ʻatikala mua, nā nānā ʻana i nā ana me ka hoʻohana ʻana i nā mīkini ana hoʻonohonoho (CMM), a me ka kaohi kaʻina hana helu (SPC) ma nā ana koʻikoʻi i ka holo ʻana o ka hana.

 

Hōʻoia Hope Loa: Hana ʻia nā ʻāpana i hoʻopau ʻia i kahi pūʻulu o nā hoʻāʻo, me nā nānā kūpono a me ka hana ma nā mea hoʻopaʻa, ke ana ʻana o ka ʻōlinolino o ka ʻili, a me nā hoʻāʻo mechanical no ka ikaika o ka paʻa ʻana o ke clip.

 

ʻO kēia ʻano hana multi-layered e hōʻoiaʻiʻo ana ʻo kēlā me kēia ʻoki B-pillar e haʻalele ana i ka hale hana ʻaʻole ia he ʻāpana wale nō, akā he ʻāpana i hōʻoia ʻia no kahi kaʻa Toyota.

 

7 Ke Hāʻawi nei i ka Waiwai: ʻO ka Pōmaikaʻi ʻenehana Ansix

ʻO ka hopena o kēia huakaʻi loea he pono hoʻokūkū paʻa no nā mea kūʻai aku a Ansix Tech. Hoʻohaʻahaʻa pololei ka ʻike loea i hoʻohui ʻia o ka ʻoihana i ke kumukūʻai holoʻokoʻa o ka loaʻa ʻana o ka ʻāpana.

 

Ka Pono o nā Mea: Hōʻoia ka hoʻohālike CAE holomua ua hoʻolālā ʻia ka ʻāpana e hana ʻia me ka liʻiliʻi o ka ʻōpala mea. Hoʻopau ka ʻōnaehana mea holo wela i ka ʻōpala i hana ʻia e nā mea holo anu kuʻuna.

 

Ka Pono o ke Kaʻina Hana: ʻO ka hoʻoluʻolu ʻana o ka ʻōmole i hoʻonohonoho pono ʻia a me nā palena hana i hoʻoponopono maikaʻi ʻia e hua mai i kekahi o nā manawa pōʻaiapuni paʻa wikiwiki loa o ka ʻoihana no kekahi hapa o kēia paʻakikī, e hoʻohaʻahaʻa pololei ana i nā kumukūʻai hana a me ka ikehu no kēlā me kēia anakahi.

 

Ka Hua a me ka Hilinaʻi: Ma ka hoʻoponopono ʻana i nā hemahema hiki ke loaʻa ma ke ʻano kikohoʻe a me ka mālama ʻana i ka kaohi hana koʻikoʻi, hoʻokō ʻo Ansix Tech i nā helu hua mua ma mua o 99.5%. Hoʻopau kēia i nā kumukūʻai nui e pili ana i ka ʻōpala, hana hou, a me nā kū ʻana o ka laina ma ka hale hana hui ʻo Toyota.

 

Ma hope o ka pau ʻana, ua hoʻopili pono ʻia kēlā me kēia panela i loko o nā ʻeke pale i hana hou ʻia a hoʻouka ʻia ma luna o nā pahu hoʻouna i hoʻonohonoho ʻia. Hoʻomaʻamaʻa ʻia ka hana holoʻokoʻa, mai ka hoʻokuʻu ʻana i ke kauoha a hiki i ka haʻalele ʻana o ke kalaka, no ka lawe wikiwiki ʻana, e hōʻoiaʻiʻo ana i ke kahe maʻalahi o nā ʻāpana i ka laina hana kūpono o Toyota.

 

8 Hopena

ʻOi aku ka moʻolelo o ke kāʻei Toyota B-pillar ma Ansix Tech ma mua o kahi hihia hana; he hōʻike ia i ke ʻano o ka hohonu o ka ʻike loea i ka hoʻoheheʻe ʻana i ka injection i ka waiwai kalepa kiʻekiʻe loa. I loko o kahi ʻoihana kahi i lahilahi ai nā palena a kiʻekiʻe nā manaʻolana, hōʻike ʻo Ansix Tech ʻaʻole ke ala i ke alakaʻi ma o nā ala pōkole, akā ma o ka hoʻokō koʻikoʻi i ka maikaʻi o ka ʻenekinia i kēlā me kēia pae - mai ke ʻano molekala o ka plastic a hiki i ka ʻāpana hope loa i hoʻopaʻa ʻia no ke kau ʻana.

 

Ma ka hoʻokele ʻana i kēia symphony paʻakikī o ka hoʻolālā, ka simulation, ka ʻepekema mea, a me ka ʻenekinia precision, ʻaʻole hana wale ʻo Ansix Tech i nā ʻāpana; hoʻokumu ia i nā hui like ʻana i kūkulu ʻia ma luna o ka hilinaʻi paʻa a me ka waiwai kūikawā, e hoʻokele ana i ka ʻoihana kaʻa i mua, hoʻokahi panela kūpono i ka manawa.

 

ʻO Ansix Tech Co Ltd

Inā he mau hoʻolālā kāu e pili ana i ka hoʻoheheʻe ʻana o ka panela hoʻonaninani loko o Toyota B-pillar, hiki iā ʻoe ke hoʻokaʻaʻike mai iā mākou i kēlā me kēia manawa. E hoʻolilo mākou i kou mau manaʻo i mea maoli, e hoʻokō i kāu mau moeʻuhane, a loaʻa nā kauoha nui mai ka mākeke. ʻO kā mākou ʻike pili ʻo info@ansixtech.com. A i ʻole e kelepona i kā mākou CTO, leka uila: stephen@ansixtech.com

 

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