Toyota B-pillar sab hauv trim vaj huam sib luag txhaj tshuaj molding

Toyota B-pillar sab hauv trim vaj huam sib luag txhaj tshuaj molding

 

Kev Ua Zoo Tshaj Plaws Hauv Engineering: Yuav Ua Li Cas Ansix Tech Masters Kev Ua Yeeb Yam Nyuaj ntawm B-Pillar Trim Txhaj Tshuaj Molding

Hauv lub ntiaj teb kev sib tw ntawm cov khoom siv hauv tsheb, kev ua tiav 15-20% txo tus nqi rau ib qho khoom sab hauv uas nyuaj heev tsis yog qhov zoo xwb - nws yog kev hloov pauv loj, thiab nws pib nrog ib lub vaj huam sib luag yas uas zoo meej.

Hauv kev lag luam tsim tsheb uas muaj kev pheej hmoo siab, lub vaj huam sib luag sab hauv B-pillar sawv cev rau qhov siab tshaj plaws ntawm kev txhaj tshuaj molding. Cov khoom no, txawm tias feem ntau tsis pom los ntawm tus neeg tsav tsheb nruab nrab, yog ib feem tseem ceeb ntawm kev nyab xeeb sab hauv thiab kev zoo nkauj ntawm lub tsheb. Ansix Tech, tus thawj coj hauv kev txhaj tshuaj molding, tsis ntev los no tau ua ib qhov project los tsim cov khoom no rau Toyota kab loj, hla dhau ntau yam teeb meem kev siv tshuab los ntawm kev tsim qauv mus rau kev xa khoom.

 

Txoj kev tsim ib lub B-pillar trim yog ib qho masterclass hauv kev tsim khoom niaj hnub, sib xyaw cov ntaub ntawv siv thev naus laus zis nrog kev sim digital tshiab thiab kev ua haujlwm engineering zoo. Ansix Tech txoj kev qhia tau hais tias kev txawj ntse tob npaum li cas, thaum siv tsis tu ncua, tuaj yeem hloov pauv ib qho khoom nyuaj mus rau hauv qhov ntsuas ntawm qhov zoo, kev ntseeg siab, thiab kev siv nyiaj tsim nyog.

 

1 Qhov Kev Sib Tw: Kev Tshawb Fawb Txog Ib Feem Uas Nyuaj

Lub vaj huam sib luag sab hauv Toyota B-pillar tsis yog ib lub yas yooj yim npog. Raws li tau piav qhia hauv cov ntaub ntawv kev siv tshuab, qhov no yog tus cwj pwm los ntawm nws qhov loj me, cov nplaim 3D nkhaus, thiab cov qauv sab hauv nyuaj uas muaj ntau yam teeb meem. Lub vaj huam sib luag yuav tsum sib xyaw ua ke rau hauv lub tsheb lub tsev, ua rau pom qhov chaw zoo nkauj Class-A rau tus neeg caij tsheb thaum zais lub qauv sab hauv ruaj khov uas tsim los rau kev ua haujlwm.

 

Cov teeb meem tseem ceeb ntawm kev siv tshuab muaj ntau yam. Sab hauv, qhov khoom muaj ntau lub qhov ntsia hlau thiab cov qhov sab hauv uas zoo li txawv txawv uas xav tau rau kev sib dhos thiab kev teeb tsa khoom siv. Sab nraud, nws sab yog kab nrog ntau qhov chaw snap-fit ​​buckle uas yuav tsum koom nrog lub cev tsheb nrog qhov tseeb. Tej zaum qhov xav tau tshaj plaws yog qhov ci ntsa iab, tsis muaj qhov tsis zoo, uas tsis muaj chaw rau cov qhov tsis zoo ntawm cov pwm xws li cov cim dej, cov kab vuam, lossis warpage. Txhua qhov tsis zoo tuaj yeem pom tam sim ntawd hauv chav tso khoom thiab tsis lees txais rau Toyota's cov qauv.

 

2 Tso Lub Hauv Paus Digital: DFM thiab Kev Ua Qauv Siab Tshaj Plaws

Ua ntej ib gram hlau raug txiav rau pwm, Ansix Tech cov engineers tau pib ua tiav theem Digital Prototyping. Lawv siv ob txoj kev software, siv lub zog ntawm Moldflow rau Kev Txhaj Tshuaj Prokev sim ua tiav thiab ANSYS rau kev tshuaj xyuas cov qauv thiab thermal.

 

Kev tshuaj xyuas Moldflow yog qhov tseem ceeb heev. Cov kws ua haujlwm tau xa cov qauv 3D kawg los ua qauv qhia txog cov yas ntws hauv qhov pwm uas xav tau. Qhov kev sim virtual no tau txheeb xyuas qhov chaw muaj teeb meem uas yuav tshwm sim qhov kev sau tsis tiav lossis cov pa phem. Qhov tseem ceeb tshaj, nws tau tso cai rau pab pawg kom ua kom zoo dua qhov chaw ntawm lub rooj vag - qhov chaw nkag rau cov yas yaj. Lub hom phiaj yog kom ua tiav qhov kev sau sib npaug uas yuav txo qhov kev ntxhov siab sab hauv thiab tiv thaiv kev sib tsoo. Tib lub sijhawm, ANSYS tau siv los ua qauv qhia txog kev ua haujlwm ntawm cov pwm nws tus kheej hauv qab kev txhaj tshuaj hnyav, kom ntseeg tau tias nws yuav tsis hloov pauv thiab ua rau muaj qhov tsis raug ntawm qhov loj me hauv qhov.

 

Txoj kev siv CAE no ua rau Ansix Tech daws tau txog li 90% ntawm cov teeb meem tsim khoom ntawm lub vijtsam computer, txuag tau ntau lub sijhawm thiab tus nqi cuam tshuam nrog kev sim thiab ua yuam kev.

 

3 Lub Plawv ntawm Cov Txheej Txheem: Kev Tsim Kho Pwm Thiab Kev Tsim Kho Kom Zoo

Cov pwm yog lub ntsiab lus tseem ceeb ntawm txhua qhov project txhaj tshuaj. Rau Toyota B-pillar, Ansix Tech tau tsim ib lub pwm ib zaug, ob lub qhov nrog lub tshuab kub, uas muaj peev xwm tsim ob lub vaj huam sib luag sab laug thiab sab xis tib lub sijhawm. Vim tias qhov sib sib zog nqus thiab qhov hauv qab ntawm qhov khoom, lub tshuab ejection ib txwm tsis yooj yim sua. Qhov kev daws teeb meem yog ntau yam kev sib xyaw ua ke ntawm cov txheej txheem ejection:

 

Cov Rooj Nqa thiab Cov Sliders: Txhawm rau tso qhov ntawm phab ntsa tob, ntsug.

 

Cov Pins Ejector Inclined: Txhawm rau thawb qhov khoom tawm ntawm cov ces kaum tsis perpendicular.

 

Cov Txheej Txheem Rub Tawm Tsis Ncaj Qha "T-Slot" Tshwj Xeeb: Rau cov qauv sab hauv uas nyuaj heev.

 

3.1 Cov Txheej Txheem Tseem Ceeb ntawm Cov Pwm

Txhua lub tshuab hauv pwm tau tsim los rau kev ua tau zoo tshaj plaws thiab lub neej ntev:

 

Lub Tshuab Txias: Ib lub network conformal cooling channel, tsim los ntawm Moldflow thermal analysis, tau raug tshuab ncaj qha mus rau hauv cov pwm cores thiab qhov. Qhov no ua kom muaj kev rho tawm cua sov sai thiab sib npaug, tseem ceeb rau kev luv lub sijhawm voj voog thiab tiv thaiv cov cim poob rau ntawm cov chaw loj, tiaj tus.

 

Lub Tshuab Rooj Vag: Ib lub tshuab khiav kub uas siv cov qhov rooj sib txuas (SVG). Cov thev naus laus zis no tso cai rau cov ntsiab lus txhaj tshuaj qhib thiab kaw raws sijhawm, coj cov yas ntws mus rau hauv qhov chaw kom tswj tau zoo tshaj plaws, yog li tshem tawm cov kab vuam thiab sib npaug ntawm lub zog sab hauv.

 

Lub Tshuab Ua Pa: Cov qhov cua me me tau muab tso rau ntawm qhov kawg ntawm txoj kev ntws yas thiab nyob ib puag ncig cov tav tob kom cov cua uas raug kaw tawm. Yog tsis muaj qhov cua zoo, cov cua uas raug nias yuav hlawv cov yas lossis ua rau muaj kev phom sij luv luv.

 

3.2 Kev Xaiv Hlau: Kev Ruaj Khov Ua Tau Raws Li Qhov Tseeb

Kev xaiv cov hlau pwm yog qhov kev txiav txim siab tseem ceeb hauv kev lag luam thiab kev siv tshuab. Rau cov chaw hnav khaub ncaws siab xws li lub rooj vag thiab cov khoom swb, Ansix Tech tau xaiv cov hlau cuab yeej tawv zoo tshaj plaws (xws li cov hlau H13 lossis S7 qib siab), kho cua sov rau 48-52 HRC. Qhov no muab kev tiv thaiv zoo rau kev puas tsuaj los ntawm cov yas iav-fiber-filled dhau ntau pua txhiab lub voj voog. Rau cov tub ntxhais loj thiab cov kab uas txhais cov duab ntawm qhov khoom, cov hlau pwm huv siab nrog kev ua kom zoo nkauj thiab kev ua kom sov tau raug xaiv los xyuas kom meej tias qhov chaw tiav zoo meej thiab txias zoo.

 

4. Kev Tshawb Fawb Txog Khoom Siv: Xaiv Cov Khoom Uas Yog

Qhov kev ua tau zoo ntawm qhov kawg yog txuas nrog cov khoom siv. Rau lub vaj huam sib luag sab hauv, cov kev cai yog nruj heev: nws yuav tsum muaj zog tab sis tsis hnyav, tiv taus cua sov thiab UV, muaj qhov chaw zoo rau kev pleev xim lossis kev ntxhib los mos, thiab ua tau raws li cov qauv kev nyab xeeb ntawm tsheb rau kev kub hnyiab.

 

Ansix Tech, ua ke nrog Toyota cov kws tshwj xeeb khoom siv, tau xaiv cov khoom siv thermoplastic polypropylene (PP) uas siab heev. Qhov no tsis yog cov yas dav dav tab sis yog cov khoom siv tsim kho zoo heev, feem ntau zoo ib yam li cov khoom sib xyaw piav qhia hauv cov ntawv pov thawj, uas suav nrog cov resin hauv paus, cov khoom hloov kho elastomeric rau lub zog cuam tshuam, thiab cov khoom siv minerals zoo li talc rau kev ruaj khov thiab kev ruaj khov ntawm qhov ntev. Cov qauv tshwj xeeb ua tiav qhov sib npaug zoo:

 

55-75% ntawm cov tshuaj crystalline polypropylene-based rau kev ua kom ruaj khov ntawm cov qauv.

 

10-30% ntawm cov khoom siv elastomer (xws li ethylene-octene copolymer) rau kev ua kom yooj ywm thiab tiv taus kev cuam tshuam.

 

15-25% ntawm cov talc zoo, nrog rau qhov nruab nrab ntawm cov khoom me me hauv qab 3μm, los txhim kho qhov tawv, txo qhov warpage, thiab txhim kho cov khoom thermal.

 

Cov khoom siv no muab kev sib xyaw ua ke zoo tshaj plaws ntawm kev ua haujlwm tau zoo, tus nqi, thiab kev ua tau zoo, uas ua rau muaj kev ruaj khov thiab kev siv nyiaj tsawg.

 

5 Los ntawm Daim Qauv Mus Rau Lub Thawv: Cov Haujlwm Tsim Khoom Zoo Tshaj Plaws

Thaum cov pwm tau teeb tsa rau hauv lub tshuab txhaj tshuaj pwm 1,500-tuj, kev tsim khoom ntawm txhua lub vaj huam sib luag dhau los ua qhov tseeb, 60-feeb kev seev cev ntawm cua sov, siab, thiab kev txav mus los.

 

Lub voj voog pib nrog lub pwm kaw thiab lub qhov cua kub qhib. Cov yas yaj ntawm kwv yees li 240 ° C raug txhaj tshuaj ntawm qhov ceev ceev thiab siab rau hauv qhov. Thaum puv lawm, lub tshuab hloov mus rau theem tuav kom ntim ntau cov khoom siv, them rau qhov ntsws thaum cov yas txias. Lub kaw lus txias conformal ces ua rau qhov kub qis dua kom txog thaum qhov khoom khov txaus kom raug ntiab tawm. Cov khoom sib xyaw ua ke ntawm cov lifters, sliders, thiab ejectors ces koom nrog hauv ib qho kev sib dhos zoo meej kom maj mam tab sis khov kho tso qhov khoom mos, tawv ntawm lub pwm. Lub voj voog ces rov ua dua, 24/7.

 

5.1 Kev Txhim Kho Cov Txheej Txheem kom Zoo thiab Tus Nqi

Ansix Tech txoj kev nrhiav kev ua tau zoo tshaj plaws txuas mus rau kev ua kom zoo tshaj plaws. Cov yam ntxwv tseem ceeb - qhov kub yaj, qhov ceev ntawm kev txhaj tshuaj, qhov siab ntawm kev ntim khoom, thiab lub sijhawm txias - raug saib xyuas tas li thiab kho kom zoo siv cov ntaub ntawv los ntawm cov sensors ntawm lub tshuab nias. Lub hom phiaj yog nrhiav qhov chaw zoo tshaj plaws uas qhov zoo tshaj plaws yog qhov siab tshaj plaws, thiab lub sijhawm voj voog raug txo qis. Kev txo qis txawm tias ib pliag hauv lub sijhawm voj voog, hla ntau pua txhiab qhov chaw, txhais tau tias yuav txuag tau ntau heev hauv lub sijhawm siv tshuab thiab kev siv hluav taws xob.

6 Tus Qauv Tsis Muaj Kev Sib Tw: Kev Pov Hwm Zoo

Kev tswj xyuas zoo ntawm Ansix Tech tsis yog kev tshuaj xyuas zaum kawg tab sis yog lub tswv yim uas muaj nyob hauv txhua kauj ruam. Lub kaw lus tau ntawv pov thawj rau ISO 9001: 2015, kom ntseeg tau tias muaj cov ntaub ntawv sau tseg thiab ua raws li txoj hauv kev.

 

Kev Tshuaj Xyuas Khoom Siv Tuaj: Txhua pawg ntawm cov yas pellets raug kuaj xyuas cov ntsuas dej ntws thiab cov dej noo.

 

Kev Tshawb Xyuas Thaum Ua Haujlwm: Kev tshuaj xyuas thawj zaug ntawm cov khoom, kev tshuaj xyuas qhov ntev siv cov tshuab ntsuas sib koom ua ke (CMM), thiab kev tswj cov txheej txheem suav lej (SPC) ntawm qhov ntev tseem ceeb tau ua tiav thoob plaws hauv kev tsim khoom.

 

Kev Txheeb Xyuas Zaum Kawg: Cov khoom tiav lawm yuav raug kuaj ntau zaus, suav nrog kev kuaj xyuas qhov haum thiab kev ua haujlwm ntawm cov khoom sib dhos, kev ntsuas qhov ci ntsa iab ntawm qhov chaw, thiab kev kuaj xyuas tshuab rau lub zog tuav ntawm qhov clip.

 

Txoj kev ua ntau txheej no lav tias txhua lub B-pillar trim tawm ntawm qhov chaw tsis yog ib feem xwb, tab sis yog ib feem ntawv pov thawj uas npaj rau lub tsheb Toyota.

 

7 Kev Muab Tus Nqi: Qhov Zoo ntawm Ansix Tech

Qhov kawg ntawm txoj kev taug kev no yog qhov zoo dua rau kev sib tw rau Ansix Tech cov neeg siv khoom. Lub tuam txhab txoj kev txawj ntse sib koom ua ke ncaj qha tsav tsheb tag nrho cov nqi ntawm kev muaj rau cov khoom.

 

Kev Siv Khoom Siv Tau Zoo: Kev sim ua CAE siab heev ua kom cov khoom no tsim los ua kom muaj kev pov tseg tsawg kawg nkaus. Lub kaw lus khiav kub tshem tawm cov khib nyiab uas tsim los ntawm cov khiav txias ib txwm muaj.

 

Kev Ua Haujlwm Zoo: Cov pwm txias zoo tshaj plaws thiab cov txheej txheem ua kom zoo dua qub ua rau muaj ib qho ntawm kev lag luam lub sijhawm voj voog ruaj khov sai tshaj plaws rau ib feem ntawm qhov nyuaj no, ncaj qha txo cov nqi zog thiab cov nqi zog rau ib chav.

 

Kev Tsim Khoom thiab Kev Ntseeg Tau: Los ntawm kev daws cov teeb meem uas yuav tshwm sim los ntawm kev siv digital thiab tswj kev tswj hwm cov txheej txheem kom zoo, Ansix Tech ua tiav cov txiaj ntsig thawj zaug dhau 99.5%. Qhov no tshem tawm cov nqi loj heev uas cuam tshuam nrog kev pov tseg, kev ua haujlwm dua, thiab kev nres kab ntawm lub Hoobkas sib dhos Toyota.

 

Thaum ua tiav lawm, txhua lub vaj huam sib luag raug ntim rau hauv cov hnab looj tes tiv thaiv uas tsim tshwj xeeb, siv tau dua tshiab thiab thauj mus rau ntawm cov thawv xa khoom raws li qhov tau teem tseg. Tag nrho cov haujlwm, txij li kev tso tawm mus txog rau kev tawm ntawm lub tsheb thauj khoom, tau ua kom yooj yim rau kev xa khoom sai, kom ntseeg tau tias muaj kev sib txuas ntawm cov khoom mus rau Toyota txoj kab tsim khoom raws sijhawm.

 

8 Xaus Lus

Zaj dab neeg ntawm Toyota B-pillar trim ntawm Ansix Tech yog ntau tshaj li kev tshawb fawb txog kev tsim khoom; nws yog ib qho pov thawj tias kev txawj ntse tob npaum li cas hauv kev txhaj tshuaj molding txhais tau tias muaj txiaj ntsig zoo tshaj plaws rau kev lag luam. Hauv kev lag luam uas cov npoo tsis tshua muaj thiab kev cia siab siab, Ansix Tech qhia tau hais tias txoj kev mus rau kev coj noj coj ua tsis yog los ntawm kev luv luv, tab sis los ntawm kev cog lus tob rau kev ua haujlwm zoo tshaj plaws ntawm txhua theem - los ntawm cov qauv molecular ntawm cov yas mus rau qhov kawg ntim khoom npaj rau kev teeb tsa.

 

Los ntawm kev ua tus tswv ntawm qhov kev sib xyaw ua ke ntawm kev tsim qauv, kev simulation, kev tshawb fawb txog cov khoom siv, thiab kev tsim kho qhov tseeb, Ansix Tech tsis yog tsuas yog ua cov khoom seem xwb; nws tsim kev koom tes uas tsim los ntawm kev ntseeg siab tsis muaj kev cuam tshuam thiab tus nqi tshwj xeeb, tsav tsheb kev lag luam tsheb mus tom ntej, ib lub vaj huam sib luag zoo meej ib zaug.

 

Ansix Tech Co Ltd

Yog tias koj muaj tej yam kev npaj txog Toyota B-pillar sab hauv trim vaj huam sib luag txhaj tshuaj molding, koj tuaj yeem tiv tauj peb txhua lub sijhawm. Peb yuav tig koj lub tswv yim mus rau hauv qhov tseeb, cia koj ua tiav koj txoj kev npau suav, thiab tau txais cov xaj loj los ntawm kev ua lag luam. Peb cov ntaub ntawv tiv tauj yog info@ansixtech.com. Los yog tiv tauj peb CTO, xa ntawv mus rau: stephen@ansixtech.com

 

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