I-2K Injection Mold yeeSwitshi zoMbane

Iinxalenye ezimbini ze-2K injection molding ze-handle switches

Iinxalenye ezimbini ze-2K injection molding ze-handle switches

Inkqubo yokwenziwa kwe-AnsixTech ye-2K mold eneziqendu ezibini kunye nenkqubo yokubumba i-2K yezinto ezinamacandelo amabini kumaqhosha esiphatho seplastiki yindlela yokuvelisa ephucukileyo esetyenziselwa ukuvelisa amaqhosha esiphatho seplastiki anesiphumo semibala emibini. Njengomvelisi weplastiki ophambili, i-AnsixTech izibophelele ekuboneleleni ngeemveliso ezisemgangathweni ophezulu nezintsha. Ukwenziwa kwe-mold enemibala emibini kunye neenkqubo zokubumba i-mold enemibala emibini zezinye zezona zinto zibalulekileyo kwimpumelelo yayo.

Inkqubo yokuvelisa isikhunta esinemibala emibini:

Kwinkqubo yokwenziwa kwesikhunta esinemibala emibini ye-AnsixTech, okokuqala, iqela leenjineli ezinamava lisebenzisa isoftware ye-CAD ukuyila imodeli yamaqhosha esiphatho seplastiki. Ngokusekelwe kwiimfuno zoyilo lwesiphatho se-AnsixTech, bamisele ukuba zeziphi izinto kunye nemibala amaqhosha afanele ahlulwe ngayo, baza bamisela indawo yemigca yokwahlula kunye neendawo zokunxibelelana. Emva koko basebenzisa izixhobo zokuvelisa eziphambili kunye netekhnoloji ukwenza iisikhunta ezinemibala emibini. Ezi sikhunta zihlala zinezikhunta ezimbini ze-injection, enye yezixhobo zokubumba nge-injection zemibala eyahlukeneyo. Xa besenza iisikhunta ezinemibala emibini, i-AnsixTech igxila kwisakhiwo kunye noyilo oluphambili lwesikhunta ukuqinisekisa ukuba izinto ezinemibala emibini zinokufakwa ngokuchanekileyo kwaye zenze isiphumo esilindelekileyo semibala emibini. Bakwaqhuba uvavanyo oluqinileyo lwesikhunta kunye nokulungisa iimpazamo ukuqinisekisa umgangatho kunye nokusebenza kwezikhunta.

Qhagamshelana nathi

iinkcukacha zemveliso

IIMBONAKALO

Iinxalenye ezimbini ze-2K injection molding yesiphatho

Inkqubo yokubumba inaliti yezinto ezinemibala emibini:

I-AnsixTech isebenzisa ubuchwepheshe obuphambili bokubumba inaliti yezinto ezinemibala emibini kwaye idibanisa ii-molds ezinemibala emibini kunye neteknoloji yokubumba inaliti. Okokuqala, bakhetha izixhobo zokubumba inaliti ezimibala emibini ezikumgangatho ophezulu, kwaye bachonge umbala kunye nobunzima ngokweemfuno zamaqhosha esiphatho. Ezi zinto zijongwa ngokungqongqo kwaye zivavanywe ukuqinisekisa ukuba ziyahlangabezana nemigangatho yomgangatho we-AnsixTech. Emva koko zifudumeza umbala ngamnye wezinto ezimbini de zinyibilike. Isebenzisa umatshini wokubumba inaliti ophucukileyo wemibala emibini, i-AnsixTech ifaka imibala emibini yezinto ezinyibilikisiweyo kwi-mold ukuze izalise umngxuma we-mold. Umatshini wokubumba inaliti unenkqubo yolawulo echanekileyo enokulawula ngokuchanekileyo umlinganiselo wokujova kunye nexesha lokujova kwezinto ezimibala mibini ukuqinisekisa ukuchaneka kunye nokuhambelana kwesiphumo semibala emibini. Ngexesha lenkqubo yokubumba inaliti, i-AnsixTech ilawula ngokungqongqo iiparameter zokubumba inaliti ukuqinisekisa umgangatho wemveliso kunye nokusebenza.

Ngenkqubo yokwenziwa kwesikhunta esinemibala emibini kunye nenkqubo yokubumba izinto ezinemibala emibini zamaqhosha esiphatho seplastiki se-AnsixTech, isiphumo semibala emibini samaqhosha sinokufezekiswa, okwandisa ukubonakala kwemveliso kunye nokukhuphisana kwimarike. Ukubumba ngemibhobho enemibala emibini kunokuphucula umgangatho kunye nokuqina kwamaqhosha ukuze kuhlangatyezwane neemfuno zabasebenzisi abahlukeneyo. I-AnsixTech izibophelele ekuphuculeni okuqhubekayo kunye nokuvelisa izinto ezintsha, kwaye iyaqhubeka nokuphucula inqanaba lobugcisa lokwenziwa kwesikhunta esinemibala emibini kunye neenkqubo zokubumba izinto ezinemibala emibini ukuhlangabezana neemfuno zemarike. Iqela labo leengcali liya kuqhubeka nokusebenza nzima ukubonelela abathengi ngeemveliso zeqhosha lesiphatho seplastiki ezikumgangatho ophezulu, ezintsha nezithembekileyo.

Inkcazelo yoMngundo
Izixhobo zeMveliso:	I-ABS/PC Irabha ethambileyo: TPR
Izinto zoMgquba:	S136ESR
Inani leeCavities:	4+4
Indlela Yokondla Ngeglu:	Umgijimi oshushu
Indlela Yokupholisa:	Ukupholisa amanzi
Umjikelo Wokubumba	21.5s

Uhlalutyo lokuhamba komngundo kunye noyilo lomngundo wesiphatho

Uhlalutyo lokuhamba kwesikhunta kunye noyilo lwesikhunta esinemibala emibini sesiphatho sesikrufulayiva:

Uhlalutyo lokuhamba komngundo:

a. Qokelela ulwazi olufanelekileyo malunga nesiphatho se-screwdriver, kuquka ubungakanani, imilo, izinto ezisetyenziswayo, njl.

b. Sebenzisa isoftware yohlalutyo lokuhamba komngundo ukungenisa imodeli yeCAD yesiphathi se-screwdriver kwaye usete iiparameter zenkqubo yokubumba umngundo, ezifana nesantya sokujova, ubushushu, uxinzelelo, njl.

c. Yenza uhlalutyo lokuhamba komngundo ukuze kulinganiswe ukuhamba komngundo, ukuzaliswa, ukupholisa kunye nezinye iinkqubo ngexesha lenkqubo yokubumba ngenaliti ukuze kuvavanywe ukusebenza kokuzaliswa kwesiphatho, amaqamza, iishothi ezimfutshane kunye nezinye iziphene, kwaye kuphuculwe iiparameter zenkqubo yokubumba ngenaliti.

Uyilo lwesikhunta esinemibala emibini:

a. Misela ulwakhiwo kunye nobungakanani besikhunta esinemibala emibini ngokusekelwe kwiziphumo zohlalutyo lokuhamba kwesikhunta. Ukuqwalasela imilo kunye neemfuno zesiphatho, yila isakhiwo sesikhunta esifanelekileyo, kubandakanya umngxuma wesikhunta, umongo wesikhunta, inkqubo yokususa, inkqubo yokupholisa, njl.

b. Misela indlela esebenza ngayo inkqubo yokubumba inaliti enemibala emibini, kuquka ulandelelwano lwenaliti, indlela yokutshintsha umbala, njl.

c. Yenza uyilo oluneenkcukacha lwesikhunta, kubandakanya iteknoloji yokucubungula iindawo zesikhunta, indlela yokuhlanganisa, uyilo lwendlela yokususa, njl.

d. Sebenzisa isoftware ye-CAD kuyilo lwesikhunta kwaye uvelise iimodeli ezinemilinganiselo emithathu kunye nemizobo yobunjineli yesikhunta.

Ngexesha lohlalutyo lokuhamba kwesikhunta kunye nenkqubo yoyilo lwesikhunta enemibala emibini, kufuneka unikele ingqalelo kula manqaku alandelayo:

Qinisekisa ukusebenza kokuzalisa kwesiphatho: Ngokusebenzisa uhlalutyo lokuhamba komngundo, iiparameter zenkqubo yokubumba ngenaliti ziyaphuculwa ukuqinisekisa ukusebenza kokuzalisa kwesiphatho sesikrudrayiva kulungile kwaye kuthintelwe iziphene.

Uyilo lwenkqubo yokupholisa: Yila inkqubo yokupholisa ngokufanelekileyo ukuqinisekisa isiphumo esihle sokupholisa ngexesha lenkqubo yokubumba ngenaliti kwaye uphephe iingxaki ezinje ngokuguquguquka kwesiphatho kunye nokuncipha.

Uyilo lwenkqubo yokususa isinyithi: Ngokwemilo neemfuno zesiphatho, yila inkqubo yokususa isinyithi efanelekileyo ukuqinisekisa ukuba isiphatho sinokususwa kakuhle kwaye kuthintelwe umonakalo kunye nokuguquka.

Ulandelelwano lokubumba ngenaliti kunye nokutshintsha umbala: Chonga ukuhamba kwenkqubo yokubumba ngenaliti enemibala emibini, kubandakanya ulandelelwano lokubumba kunye nendlela yokutshintsha umbala, ukuqinisekisa isiphumo kunye nomgangatho wokubumba ngenaliti enemibala emibini.

Ngamafutshane, kuhlalutyo lokuhamba kwesikhunta kunye noyilo lwesikhunta esinemibala emibini kwisiphatho se-screwdriver, kuyimfuneko ukwenza uhlalutyo lokuhamba kwesikhunta, ukwenza ngcono iiparameter zenkqubo yokubumba ngenaliti, ukuyila isakhiwo kunye nobukhulu obufanelekileyo besikhunta, ukumisela inkqubo yokubumba ngenaliti enemibala emibini, kunye nokwenza uyilo oluneenkcukacha lwesikhunta. Ngoyilo olufanelekileyo kunye nolawulo, iziphatho ezibunjiweyo ze-injection enemibala emibini zinokufunyanwa.

Inkqubo yokwenziwa kwesikhunta sesiphatho kunye nokukhethwa kwezinto zemveliso

Ukwenziwa kunye nokulungiswa kwesikhunta esinemibala emibini sesiphatho sesikrufu kunye nokukhethwa kwezinto zeplastiki:

Ukuveliswa kunye nokulungiswa kwesikhunta:

a. Ngokwemizobo yoyilo lwesikhunta, khetha iteknoloji yokucubungula efanelekileyo kunye nezixhobo, ezinje ngeziko loomatshini be-CNC, oomatshini be-EDM, njl.

b. Iinxalenye ze-mold ezicwangcisiweyo, kuquka i-mold cavity, i-mold core, inkqubo yokususa i-mold, inkqubo yokupholisa, njl. Qinisekisa ukuba ukuchaneka kokucubungula kunye nobukhulu kuhambelana neemfuno.

c. Hlanganisa iindawo zesikhunta ukuqinisekisa ukulingana ngokuchanekileyo kunye nokulungiswa kweendawo kunye nokuqinisekisa uzinzo kunye nokuthembeka kwesikhunta.

Ukukhetha izinto zeplastiki:

a. Cinga ngeemfuno zesiphatho kunye nendawo yokusetyenziswa, kwaye ukhethe izinto zeplastiki ezifanelekileyo. Izinto zeplastiki ezisetyenziswa rhoqo ziquka i-ABS, i-PC, i-PA, njl.njl.

b. Ngokweemfuno zesiphatho, khetha izinto zeplastiki ezineempawu ezilungileyo zoomatshini, ukumelana nokuguguleka kunye nokumelana neekhemikhali.

c. Cinga ngeemfuno zokubumba ngenaliti ezinemibala emibini kwaye ukhethe izinto zeplastiki ezifanelekileyo zokubumba ngenaliti ezinemibala emibini, ezifana nezinto ezinamathelayo nezihambelanayo kakuhle.

Ngexesha lenkqubo yokuvelisa isikhunta kunye nenkqubo yokukhetha izinto zeplastiki, kufuneka uqaphele la manqaku alandelayo:

Ukuchaneka kokucubungula kunye nolawulo lobungakanani: Qinisekisa ukuba ukuchaneka kokucubungula kunye nobukhulu beendawo zokubumba ziyahlangabezana neemfuno zokuqinisekisa umgangatho kunye nozinzo lokubumba ngenaliti.

Unyango lomphezulu: Ngokweemfuno zesiphatho, yenza unyango olufanelekileyo lomphezulu, olufana nokusila, ukupolisha, njl.njl., ukuphucula umgangatho womphezulu kunye nokuthamba komphezulu.

Unyango lobushushu bezinto: Ngokweemfuno zezinto zokubumba, unyango olufanelekileyo lobushushu, olufana nokucima, ukufudumala, njl.njl., lwenziwa ukuphucula ubulukhuni kunye nokumelana nokuguguleka kwezinto.

Ukugcinwa kunye nokugcinwa kwesikhunta: Gcina kwaye ugcine isikhunta rhoqo, kubandakanya ukucoca, ukuthambisa, ukulungisa, njl.njl., ukuze wandise ubomi benkonzo yesikhunta kwaye uqinisekise uzinzo lwemveliso.

Ngamafutshane, xa kusenziwa kwaye kusetyenzwa isikhunta esinemibala emibini sesiphatho se-screwdriver kunye nokukhethwa kwezinto zeplastiki, kuyimfuneko ukukhetha iteknoloji efanelekileyo yokucubungula kunye nezixhobo ukuqinisekisa ukuchaneka kokucubungula kunye nolawulo olunemilinganiselo. Ngokuphathelele ukhetho lwezinto zeplastiki, qwalasela iimfuno zesiphatho kunye nendawo yokusetyenziswa, kwaye ukhethe izinto zeplastiki ezineempawu ezilungileyo zoomatshini, ukumelana nokuguguleka kunye nokumelana neekhemikhali. Ngokusebenzisa inkqubo yokuvelisa efanelekileyo kunye nokukhetha izinto, iziphatho ezibunjiweyo ze-injection ezinemibala emibini zinokufezekiswa.

Imveliso enkulu kunye nolawulo loMgangatho wesiphatho

Kwimveliso yobuninzi be-injection molding kunye nokukhetha izinto eziyinxalenye (i-ABS/PC overmolding TPR) ye-screwdriver handle molds enemibala emibini:

Imveliso yobunzima bokubumba ngenaliti:

a. Ukubumba ngenaliti yindlela yemveliso esebenza kakuhle nekhawulezayo efanelekileyo kwimveliso enkulu kwaye inokufezekisa imveliso ephezulu kunye nokusebenza kakuhle kwemveliso okuzinzileyo.

b. Ukubumba ngenaliti kunokuvelisa iindawo ezimile okweemilo ezintsonkothileyo, kwaye kufanelekile kwiimveliso ezifuna iimilo ezithile kunye nezakhiwo ezifana neziphatho ze-screwdriver.

Iingenelo zezinto ze-TPR ezifakwe kwi-ABS/PC:

a. Izinto ze-TPR ezifakwe kwi-ABS/PC zidibanisa iingenelo zeplastiki ye-ABS/PC kunye ne-TPR elastomer. Inamandla aphezulu, ukuqina kunye nokumelana nempembelelo, kunye nokuguquguquka okuhle kunye nokumelana nokuguguleka.

b. Izinto ze-TPR ezifakwe kwi-ABS/PC zinokumelana okuhle kweekhemikhali, zinokumelana nokukhukuliseka kwezinye izinto zeekhemikhali, kwaye zifanelekile ukusetyenziswa phantsi kweemeko ezahlukeneyo zokusingqongileyo.

c. Izinto ze-TPR ezifakwe kwi-ABS/PC zinobume obuhle kunye nokuchukumisa, kwaye zinokunika imvakalelo entle kunye nentuthuzelo.

Ngexesha lokuveliswa ngobuninzi kwe-screwdriver handle yemibala emibini yokubumba injection mold kunye nokukhethwa kwezinto eziyinxalenye, la manqaku alandelayo kufuneka aqatshelwe:

Ulawulo lweeparamitha zenkqubo yokubumba ngenaliti: Lawula iiparamitha zomatshini wokubumba ngenaliti, ezinje ngobushushu, uxinzelelo, isantya, njl.njl., ukuqinisekisa uzinzo kunye nokuhambelana kwenkqubo yokubumba ngenaliti.

Ukugcinwa nokugcinwa kweenkuni: Ukugcinwa rhoqo kweenkuni, kubandakanya ukucoca, ukuthambisa, ukulungisa, njl.njl., ukuze kwandiswe ubomi benkonzo yenkuni nokuqinisekisa uzinzo lwemveliso.

Ulawulo lomgangatho: Misela inkqubo epheleleyo yokuhlola umgangatho ukuze uhlole ubungakanani, inkangeleko kunye nokusebenza kweziphatho ezibunjiweyo ze-injection ukuqinisekisa ukuba iimveliso ziyahlangabezana neemfuno.

Ukuphuculwa kwenkqubo kunye nokwenza ngcono okuqhubekayo: Vavanya kwaye uhlalutye rhoqo inkqubo yemveliso ukuze ufumane amathuba okuphucula, uphucule iinkqubo kunye neenkqubo zokubumba ngenaliti, kwaye uphucule ukusebenza kakuhle kwemveliso kunye nomgangatho wemveliso.

Imveliso enkulu yokubumba ngenaliti kunye nokukhetha izinto eziyinxalenye (i-ABS/PC efakwe i-TPR) yesiphatho se-screwdriver esineemibala emibini inezakhono zokuvelisa ezisebenzayo nezikhawulezayo, ngelixa izinto ze-ABS/PC ezifakwe i-TPR zinamandla aphezulu, ukuqina kunye nokumelana nempembelelo. Ikwanayo nokuguquguquka okuhle kunye nokumelana nokuguguleka. Ngolawulo olufanelekileyo lwenkqubo kunye nolawulo lomgangatho, imveliso yobuninzi yokubumba ngenaliti esemgangathweni ophezulu kunye neemveliso zesiphatho se-screwdriver ezisemgangathweni ophezulu zinokufezekiswa.