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Automotive AC Air Outlet

Automotive Parts Molding

Automotive AC Air Outlet
Automotive AC Air Outlet
Automotive AC Air Outlet

Automotive AC Air Outlet

The car air conditioning outlet is a component used to adjust and distribute the air outlet direction and intensity of the vehicle air conditioning system. It is usually located inside the vehicle on the dashboard or center console and is used to deliver hot and cold air to various areas of the vehicle.

The difficulties in manufacturing injection molds for automobile air conditioning outlets and the injection molding process are as follows

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  •                                                                                                           difficulty:


    In general, the injection mold and injection molding process for manufacturing automobile air conditioning outlets face some difficulties, such as complex shapes and structures, material selection and processing, etc. However, through reasonable mold design and manufacturing, as well as precise control of injection molding parameters and cooling systems, these difficulties can be overcome and high-quality automotive air conditioning outlet injection molding can be achieved.

  • Mold Description

    Product Materials:

    PC

    Mold Material:

    2344H

    Number of Cavities:

    1*1

    Glue Feeding Method:

    Hot runner

    Cooling Method:

    Oil cooling

    Molding Cycle

    38.5s


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  • Automotive AC Air Outlet Mold flow analysis and mold design
    The mold design of the air outlet of the household car air conditioner is a key process link. The following are some key processes and mold flow analysis details:

    Key processes of mold design
    Mold structure design: Considering the versatility and diversified design of the air outlet, the mold structure needs to meet the shape and size requirements of various air outlets, while ensuring the stability and durability of the mold.

    Cooling system design: The air outlet usually has a complex structure and requires a reasonably designed cooling system to ensure that plastic materials can be cooled quickly during injection molding and reduce quality problems caused by uneven deformation and shrinkage.

    Mold material selection: Select a suitable mold material, usually tool steel with high hardness, high strength and wear resistance, to ensure the service life and stability of the mold.

    Mold processing technology: Mold processing includes CNC machining, electric discharge machining, wire cutting processing, etc., and precision processing of mold parts to ensure the accuracy and consistency of the mold.

    Mold flow analysis details
    Filling Simulation: Simulate the filling process of melt in the mold cavity, and evaluate parameters such as filling time, filling pressure, and filling speed to predict possible defects such as poor filling, bubbles, and short injections.

    Cooling simulation: Considering the complex structure of the air outlet, cooling simulation needs to be performed to evaluate parameters such as cooling time, temperature distribution and shrinkage to ensure uniform cooling of the entire air outlet and reduce deformation and uneven shrinkage zones Come quality issues.

    Thermal Stress Analysis: Since the air outlet is usually a large, thin-walled plastic component, thermal stress needs to be analyzed and a reasonable structure and cooling system designed to reduce the impact of thermal stress on product quality.

    Mold structure optimization: Based on the mold flow analysis results, the mold structure is optimized, including optimization of the cooling system, gate design, etc., to improve product molding quality and production efficiency.
  • mold workshops 77rns

  • The mold manufacturing process for GM air conditioning outlets usually includes the following steps:

    Design: According to product design requirements, formulate a mold design plan, including structural design, cooling system design, gate design, etc.

    Mold processing: Carry out mold processing according to the design plan, including CNC machining, EDM machining, wire cutting processing, etc., and perform precision processing of mold parts.

    Assembly: Assemble the mold parts, including installing adjustment devices, connecting pipes, etc.

    Debugging: Debugging the assembled mold to ensure the accuracy and stability of the mold.

    Trial mold: Carry out trial mold production, adjust and optimize the mold to ensure the molding quality and production efficiency of the product.

    When choosing the material for your GM air conditioning outlet, you usually need to consider the following factors:

    High temperature resistance: The air conditioning outlet will be affected by high temperature during use, so the material needs to have good high temperature resistance to ensure the stability and safety of the product.

    Wear resistance: Since air conditioning outlets require frequent adjustment and use, the material needs to have good wear resistance to ensure the service life and stability of the product.

    Molding performance: Materials need to have good molding properties to ensure the quality and efficiency of mold processing and product molding.

    Surface quality: Materials need to have good surface quality to ensure the appearance and texture of the product.

    Common material choices include engineering plastics, such as ABS, PC, PA, etc. These materials have good high temperature resistance, wear resistance and molding properties, and are suitable for the manufacture of automobile air conditioning outlets. In addition, other special materials can be selected according to the requirements of specific products, such as materials with flame retardant properties.

    The advantage of these materials is that they have good high temperature resistance, wear resistance and molding properties, which can meet the requirements of automobile air conditioning outlets during use. They also have good processing properties and are suitable for mold manufacturing.
  • Why Choose AnsixTech Custom Plastic Injection Services?
    AnsixTech Manufacturing capacity
    AnsixTech has four production bases in China and Vietnam. We have a total of 260 injection molding machines. The tonnage of injection molding machines ranges from the smallest 30 tons to 2800 tons. The main injection molding machines include Japan's Fanuc, Sumitomo, Toshiba, Nissei, and Germany's Arburg (mainly liquid silicone injection molding, mainly two component). China has Haitian and Victor Taichung Machinery, etc.
     AnsixTech is mainly engaged in the fields of medical equipment, automotive interior molds, automotive interior decoration (INS/TOM/DOD), household appliances, daily necessities, kitchenware series, 3C, consumer electronics, industrial control appliances, maternal and infant products, etc.
    Advanced equipment: AnsixTech factory has advanced injection molding equipment, mold manufacturing equipment and processing equipment. our use the latest technology and equipment to ensure efficiency and quality of the production process.
    Production capacity: AnsixTech factory has strong production capacity and can meet customers’ mass production needs. our have efficient production lines and processes that enable them to quickly respond to customer orders and deliver on time.
    Quality Control: AnsixTech factory attaches great importance to quality control.our have a strict quality management system, including quality control and inspection from raw material procurement to production process. our use advanced testing equipment and methods to ensure that the quality of their products meets customer requirements and standards.
    Technical team: AnsixTech factory has a professional technical team, including engineers, technicians and quality control personnel. our have rich experience and professional knowledge and can provide technical support and solutions to ensure the smooth progress of the production process and the quality of the products.
    Environmental management: AnsixTech factory focuses on environmental protection and sustainable development. our comply with environmental regulations and standards and take steps to reduce their impact on the environment, such as waste disposal and energy management.
    Supply chain management: AnsixTech factory has good supply chain management capabilities. our have established long-term cooperative relationships with reliable suppliers to ensure the quality of raw materials and the stability of supply. our also work with logistics companies to ensure timely delivery of products and efficient logistics.
    Innovation capability: AnsixTech factory focuses on innovation and technological progress. our continuously research and develop new materials, processes and technologies to provide better products and solutions. our actively participate in industry seminars and exhibitions, communicate and share experiences with experts in the same industry, and continuously improve their innovation capabilities and competitiveness.
    AnsixTech factory relies on its advanced equipment, strong production capacity, strict quality control, professional technical team, environmental management, supply chain management and innovation capabilities to provide customers with high-quality, efficient and reliable products and services. Serve. They are committed to working with customers to jointly promote the development and progress of the industry.

    Professional experience: AnsixTech has many years of experience in precision plastic injection services and is very familiar with the needs and standards of the control industry. our are able to provide high-quality injection services and ensure product safety and reliability.
    Advanced equipment: AnsixTech has advanced injection equipment and technology, which can meet various complex injection needs. our constantly update their equipment and technology to ensure they can provide the latest solutions.
    Quality control: We have the international medical certification ISO9001/ISO13485/IATF16949 system, and have obtained an ISO 8 Cleanroom and GMP, which complies with the US medical grade FDA510K standard, and strictly implements it in accordance with the standards.AnsixTech focuses on quality control, and they adopt a strict quality management system to ensure that each product meets relevant standards and requirements. our conduct rigorous inspection and testing to ensure product quality and performance.
    AnsixTech can effectively control costs and improve the company’s competitiveness and profitability. our focus on supply chain management, production process optimization, energy and resource conservation, overhead control and quality management to reduce costs in many aspects.
    Customer customization: AnsixTech can provide customized injection services according to customer needs. our work closely with customers to understand their needs and requirements and provide solutions accordingly.
    Quality service: AnsixTech focuses on customer service, they provide timely and professional technical support to ensure customer satisfaction. our are able to respond quickly to customer needs and provide solutions.
    Choosing AnsixTech plastic injection services can provide you with professional experience, advanced equipment, high-quality services and customized solutions to ensure product quality and performance.
    Cost control: 
    1.Supply chain management: AnsixTech establishes long-term cooperative relationships with suppliers and conducts effective supply chain management. our negotiate with suppliers for better prices and preferential terms, thereby reducing the purchase cost of raw materials and equipment. In addition, our regularly evaluate supplier performance to ensure the stability and efficiency of the supply chain.
    2.Production process optimization: AnsixTech improves production efficiency and reduces production costs by optimizing the production process. our reduce labor and time costs through refined management and automated equipment. our also regularly evaluate and improve production processes to increase efficiency and reduce costs.
    3.Save energy and resources: AnsixTech focuses on saving energy and resource use, and reduces the waste of energy and resources through the use of efficient equipment and processes. our have also adopted recycling and reuse measures to reduce the cost of waste disposal. In addition, our regularly evaluate and improve energy and resource usage to further reduce costs.
    4.Management expense control: AnsixTech reduces management expenses through refined management and control of various expenses. They conduct strict budgeting and monitoring of various expenses to ensure the rationality and effectiveness of expenses. our also regularly evaluate and optimize overhead expenses to further reduce costs.
    5.Quality management: AnsixTech focuses on quality management and reduces the cost of after-sales service and returns by improving product quality and reducing the rate of defective products. our conduct strict quality control and testing to ensure that products meet standards and requirements. our also regularly evaluate and improve quality management to further reduce costs. If you have any questions about products in the plastic molding and mold field, please send us a message(Email: info@ansixtech.com ) at any time and our team will reply to you within 12 hours.