Babban allon kayan aiki da kuma tsarin haɗa na'urar wasan bidiyo ta tsakiya

Babban allon kayan aiki da kuma tsarin haɗa na'urar wasan bidiyo ta tsakiya

 

ƘIRƘIRA CIKIN GIDA NA GABA: YADDA Ansix ƘARFI NA TECHNOLOGY NA ƘARFI JUYIN HALITTA NA GREAT WALL MOTORS

[SHENZHEN, CHINA] – A cikin fagen kera motoci masu tsada, cikin motar ba wai kawai kabad ba ne; shine babban hanyar sadarwa tsakanin mutum da injin, fagen yaƙi don fahimtar alama, jin daɗi, da haɗin kai na fasaha. A zuciyar ƙirƙirar wannan yanayi mai mahimmanci akwai wani fanni mai buƙatar daidaiton ƙananan na'urori da hangen nesa na macroscopic: ƙirar allura mai inganci. Babban jagoran wannan aikin shine Ansix Tech, wani babban injiniyan ƙira, wanda kwanan nan ya kammala aikin haɗa kayan aiki mai rikitarwa (IP) da aikin haɗa na'urori na tsakiya don Great Wall Motors (GWM) a matsayin shaida ga haɓakar masana'antar China zuwa matakin ƙimar duniya. Wannan aikin ya ƙunshi ci gaba da neman ƙwarewa, daga samfurin dijital zuwa samar da kayayyaki masu inganci, wanda manufa ɗaya tilo ke jagoranta: isar da aminci mara misaltuwa da ingantaccen farashi ba tare da sulhu ba.

 

Tsarin: Fahimtar Bukatar GWM don Kyau

Kamfanin Great Wall Motors, wani kamfani mai ƙarfi a cikin sassan SUV da pickup na China, ya buƙaci a haɗa shi da jirgin sama mai ɗaukar kaya wanda ya daidaita juriya mai ƙarfi tare da kyawawan halaye masu kyau. Takaddun sun kasance masu tsauri, waɗanda ke nufin haɗakar saman Class-A, daidaiton tsari don jigilar jakunkunan iska da amincin fasinjoji, haɗa hanyoyin iska, allo, da sarrafawa ba tare da wata matsala ba, da kuma juriya ga mawuyacin halin rayuwar motoci—bayyana UV, zagayawa zafin jiki daga -40°C zuwa 85°C, da kuma lalacewa na dogon lokaci.

 

Samfuri ƙa'idodi & Tafiya Takardar Shaida:

Aikin ya biyo bayan tsauraran Tsarin Amincewa da Kayayyakin Mota (PPAP). Haɗakar Ansix Tech ta fara ne a matakin Tsarin Inganta Ingancin Samfura (APQP). Injiniyoyi sun yi aiki tare da ƙungiyar ƙira ta GWM kan ƙirar samfurin, suna amfani da software na zamani na 3D CAD da CAE don kwaikwayon yanayin sassa, dacewa, da aiki kafin a yanke kowane ƙarfe. Wannan tabbatarwa ta kama-da-wane ya kasance mai mahimmanci don gano yuwuwar tsangwama, alamun nutsewa, da matsalolin warpage.

 

Bayan daskarewar samfurin, an fara aikin tabbatar da masana'anta. Wannan ya haɗa da samar da samfuran T0 daga molds na farko don duba girma da aiki. An gudanar da jerin gwaje-gwajen injiniya - gami da na'urar aunawa (CMM), kimantawa mai sheƙi da launi, da gwaje-gwajen kadarorin kayan aiki na farko -. Gyaran da aka maimaita ya haifar da samfuran T1 da T2, wanda ke ƙara inganta mold ɗin har sai an cika dukkan sharuɗɗa.

 

Matsalar ƙarshe ita ce takardar shaidar samar da kayayyaki da yawa (ƙaddamar da matakin PPAP na 3). Wannan ya buƙaci shaidar da aka rubuta game da ƙarfin aiki (Cp/Cpk > 1.33 don ma'auni masu mahimmanci), takaddun shaida na kayan aiki, cikakkun Rahoton Gwajin Kayan Aiki (MTRs), cikakken Tsarin Nazari da Tasirin Tsarin (DFMA), Gudanar da Tsarin Aiki, da Tsarin Kulawa. Tsarin Ansix Tech ya tabbatar da sa hannu cikin sauƙi, yana tabbatar da ingancin samarwa mai yawa.

 

Kimiyyar Kayan Aiki: Zaɓar Polymers don Aiki da Tattalin Arziki

Zaɓin kayan filastik babban zaɓi ne na farashi da aiki. Ga GWM IP da na'urar wasan bidiyo, Ansix Tech ta ƙera tsarin kayan aiki mai mahimmanci:

 

Babban Substrate (IP Carrier & Console Tushen): Haɗin PC/ABS mai ƙarfi, mai ƙarancin VOC, musamman Covestro's Bayblend T85 MN ko makamancin haka kamar CYCOLOY C6200 na SABIC. Wannan kayan yana ba da haɗin gwiwa mai kyau:

 

Gudummawar Kwamfuta: Ƙarfin tasiri mai kyau (mahimmanci ga amincin fasinjoji), juriyar zafi (don jure yanayin zafi na dashboard), da kuma taurin da ke tattare da shi.

 

Gudummawar ABS: Ingantaccen sarrafawa, ƙarancin farashi idan aka kwatanta da PC mai tsabta, da kuma kyakkyawan ingancin saman.

 

Wannan zaɓin ya guji wuce gona da iri da polymers masu tsada kamar polyamide (PA) yayin da yake cika buƙatun injina da zafi gaba ɗaya.

 

Abubuwan da ake iya gani (Babban Fata, Gyaran Console): Ga sassan da ke buƙatar jin laushi ko takamaiman tsari, an ƙayyade Thermoplastic Polyolefin (TPO) ko Polyvinyl Chloride (PVC) Skin Slush don yadudduka na fata a kan wani abu. Ga guntun kayan ado masu tauri da sheƙi, an zaɓi PMMA (Acrylic) ko Plated ABS masu yawan kwarara saboda kyawun kammalawarsu da kwanciyar hankali na UV.

 

Ƙarfafa Tsarin (Saka Karfe & Ribbing): Mahimman wuraren hawa da wuraren da ke fuskantar babban kaya (kamar Tuƙi An tsara su da kayan aikin ƙarfe masu amfani da ultrasonic ko waɗanda aka saka a cikin zafi kuma an ƙarfafa su da ribbing na dabarun da aka tsara a cikin ƙirar, wanda ke ba da damar amfani da PC/ABS na yau da kullun ba tare da haɓakawa zuwa wani abu mai tsada, mai cike da gilashi ba.

 

Tsarin kayan da Ansix Tech ta tsara bisa ga darajarsu ya haɗa da yin aiki tare da masu samar da kayan da aka ƙera don gano maki waɗanda ke ba da mafi kyawun bayanan kadarori a mafi kyawun ƙimar kasuwanci, wanda ke rage farashin kayan (BOM) kai tsaye ga GWM.

 

Tsarin Dijital: Nazarin Guduwar Mold (DFM) a Matsayin Crucible Na Farko

Kafin ƙera, an yi cikakken nazarin kwararar mold (DFM). Wannan manhajar kwaikwayo ta yi hasashen yadda robobin da aka narke za su cika ramin mold.

 

Manufofi: Don inganta wurin ƙofar don ƙarancin layukan walda (wanda ke raunana tsari da bayyanar mar), annabta da kuma kawar da tarkon iska, daidaita matsin lamba na cikawa, da kuma kwaikwayon lokacin sanyaya da warpage.

 

Sakamakon GWM: Binciken ya haifar da tsarin mai gudu mai zafi tare da sarrafa ƙofar bawul ga babban mai ɗaukar IP don tabbatar da daidaiton cikewa daga wurare da yawa, yana hana yaɗuwar da ba ta daidaita ba. Hakanan ya sanar da tsarin tashar sanyaya don tabbatar da cire zafi iri ɗaya, wanda yake da mahimmanci don cimma burin lokacin zagayowar da rage karkacewar bayan mold.

 

Tsarin Halittar Daidaito: Muhimman Abubuwan Zane da Kera Mold

Tsarin ginin kansa wani babban aikin injiniya ne na injiniya. Falsafar zane ta Ansix Tech don aikin GWM ta ta'allaka ne akan dorewa, inganci, da kuma dorewa.

 

Zaɓin Karfe: An ƙera tsakiya da ramin manyan sassan daga ƙarfe mai ƙarfi da aka riga aka taurare (P20, 1.2738H) don ingantaccen gogewa da juriyar lalacewa. Ga wuraren da ake yawan lalacewa kamar ƙofofi da hanyoyin zamiya, an yi amfani da ƙarfe mai tauri (H13, 1.2344). Wannan zaɓi na amfani da kayan inganci yana sarrafa farashi yayin da yake tabbatar da tsawon rai a cikin tsararrun shekarun samarwa na zagaye miliyan 1.

 

Tsarin Sanyaya / Tashoshin Ruwa: An yi amfani da tsarin sanyaya mai tsari inda zai yiwu. Ta amfani da bugun ƙarfe na 3D (DMLS) don shigar da core mai rikitarwa, Ansix Tech ta ƙirƙiri tashoshin sanyaya waɗanda suka bi tsarin sashin daidai. Wannan ya inganta ingantaccen sanyaya sosai har zuwa 40%, yana rage lokacin zagayowar - wanda ke ba da gudummawa kai tsaye ga ƙarancin farashin sassa - da kuma tabbatar da ƙarin daidaituwar sassa.

 

Tsarin Runner & Gate: An tsara tsarin hot runner manifold mai digo 8 daban-daban da ƙofofin bawul don mai ɗaukar IP. Wannan ya kawar da sharar kayan daga masu gudu masu sanyi (yana adana kashi 2-3% na kayan da aka ɗauka a kowane harbi) kuma ya samar da ingantaccen iko akan tsarin cikewa don inganta marufi da rage damuwa na ciki.

 

Tsarin Fitar da Kaya: Ganin yanayin ɓangaren mai sarkakiya tare da zurfafan ja da yankewa, an tsara tsarin fitar da kaya mai ayyuka da yawa. Wannan ya haɗa da masu ɗaga kaya masu kusurwa, ja na tsakiya na hydraulic, da kuma tsari mai yawa na fil ɗin fitar da kaya tare da hannayen riga masu canzawa don tabbatar da sakin sassa masu inganci, ba tare da wata matsala ba.

 

Kalubalen Masana'antu da Tsarin Aiki:

Girma da sarkakiyar tsarin IP (sama da tan 80) sun gabatar da manyan matsaloli. Tsarin aikin sarrafawa ya kasance wani salon fasaha na zamani:

 

Injin Niƙa Mai Tsauri: Manyan cibiyoyin niƙa na CNC an cire kayan da aka tara.

 

Maganin Zafi: Ana shafa shi a kan ƙwayayen da aka saka a ciki wanda ke buƙatar ƙarin tauri.

 

Daidaita Injin: Injin CNC mai sauri mai axis 5 ya cimma yanayin ƙarshe na rami da cikakkun bayanai na saman.

 

Injin Fitar da Wutar Lantarki (EDM): Ana amfani da shi don zurfin haƙarƙari, kusurwoyi masu kaifi, da kuma ƙera kayan aikin CNC waɗanda ba za su iya isa ba.

 

Kammalawa a Sama: Ƙungiyoyin ƙwararrun masu gogewa sun cimma nasarar kammalawa ta Class-A SPI A1/A2 da hannu a saman da ake iya gani, yayin da aka yi amfani da zane-zane ta hanyar etching na sinadarai ko kuma zana laser don ƙirƙirar ƙwayar da ake so.

 

Haɗawa & Gwaji: An haɗa dukkan sassan a cikin muhallin tsaftacewa mai tsari. An yi nazarin hotunan gwaji na farko da kyau, wanda ya haifar da gyara.

 

Fasahar Harbi: Kalubalen Gyaran Allura da Inganta Tsarin Aiki

Canja wurin injin zuwa injinan samar da kayayyaki ya haifar da sabbin ƙalubale.

 

Kalubalen Gyaran Allura:

 

Kula da Yaƙi: Manyan sassan IP ɗin da ke da faɗi da faɗi sun kasance suna fuskantar karkacewa saboda rashin daidaiton sanyaya ko damuwa da ta rage. Injiniyoyin aikin Ansix Tech sun yi amfani da hanyar Decoupled Molding (Scientific Molding), suna raba matakan cikawa, marufi, da sanyaya don inganta kowannensu.

 

Alamun Sinka: An rage waɗannan ta hanyar inganta yanayin matsi na marufi da kuma tabbatar da isasshen sanyaya a sassa masu kauri kamar mahaɗar haƙarƙari.

 

Lalacewar Fuskar Sama: An kawar da bambance-bambancen jetting, layukan kwarara, da kuma sheƙi ta hanyar sarrafa bayanan saurin allura da zafin mold (ta amfani da fasahar zafin jiki daban-daban: zafi don cikawa, sanyi don saitawa).

 

Inganta Tsarin Aiki don Inganci da Kula da Farashi:

 

Rage Lokacin Zagaye: Sanyaya ta hanyar da ta dace, daidaita jerin ejector, da kuma cire sassan robotic da aka haɗa tare da lokacin busasshen zagayowar injinan, wanda aka rage daƙiƙa 15 daga zagayowar farko, wanda ke fassara zuwa dubban ƙarin sassa a kowane wata.

 

Tanadin Makamashi: Tsarin mai gudu mai inganci da kuma ingantaccen buƙatun tan na matsewa ya rage yawan amfani da makamashi ga kowane sashi da kimanin kashi 8%.

 

Rage Ɓacewar Kaya: Ta hanyar tsaurara matakan aiki da kuma sa ido kan lokaci (ta amfani da na'urori masu auna IoT), an tura ƙimar yawan amfanin farko sama da kashi 99.5%, wanda kusan ya kawar da ɓarnar kayan aiki da makamashi.

 

Ido Mai Rufe Ido: Kula da Inganci da Tabbatarwa

Tsarin ingancin Ansix Tech yana cikin tsarin. Ga aikin GWM, wannan ya haɗa da:

 

Dubawa a Cikin Tsarin Aiki: Binciken injina yayin kera mold, da kuma sa ido kan sigogin allura (matsi, zafin jiki, lokaci) a ainihin lokacin samarwa.

 

Duba Labarin Farko/Na Ƙarshe: Cikakken binciken CMM da kuma kimanta aiki ga kowane farawa da ƙarewar aikin samarwa.

 

Kula da Tsarin Lissafi (SPC): Bin diddigin ma'auni masu mahimmanci (misali, wuraren da aka ɗora ramuka, diamita na sandunan yanke) don annabta da hana karkacewa.

 

Gwajin Dorewa: Ana ɗaukar samfurin akai-akai don gwaje-gwajen injiniya (tashin hankali, tasiri) da gwaje-gwajen muhalli (tsufa, juriya ga zafi) don tabbatar da ci gaba da bin ƙa'idodi.

 

Ma'aunin Ƙarshe: Marufi da Isarwa da Sauri

Ganin cewa mold abu ne mai matuƙar muhimmanci, Ansix Tech ta tsara Tsarin Isarwa Mai Sauri. An tsara mold ɗin a sassa masu tsari don ba da damar yin aiki a layi ɗaya. An ba da fifiko ga sassan hanya masu mahimmanci. Don jigilar kaya, mold mai tan da yawa an raba shi zuwa manyan ƙananan sassa, kowannensu an ƙera shi da marufi mai ɗauke da girgiza, mai sarrafa danshi tare da bin diddigin RFID. Manajan aikin da aka keɓe ya tabbatar da cewa duk takardu - littattafan sarrafa mold, jerin kayan gyara, jadawalin kulawa - sun kasance na dijital da na zahiri, a shirye suke su raka jigilar. Duk tsarin, daga amincewa da ƙira zuwa isar da molds da aka tabbatar da samarwa, an matse shi da kashi 30% idan aka kwatanta da matsayin masana'antu don aikin wannan rikitarwa, wanda hakan ya hanzarta lokacin GWM zuwa kasuwa.

 

Ansix Tech: Samar da Aminci da Daraja ta hanyar Injiniyan Fitar da Kuɗi

Aikin kayan aiki na Great Wall Motors da na'urar wasan bidiyo ba wai kawai wani bincike ne na ƙwarewar fasaha ba; tsari ne na masana'antu masu ƙima. An mayar da hankali kan ƙwarewar Ansix Tech na shekaru da yawa a fannin sarrafa farashi zuwa tsarin aiki mai ƙarfi:

 

Hankali Kan Kayan Aiki: Ba da shawarar matakan kayan aiki waɗanda suka dace, amma ba su wuce takamaiman bayanai ba, ta amfani da haɗin gwiwar masu samar da kayayyaki don mafi kyawun ƙima.

 

Tsarin da ke Gudanar da Aiki: Amfani da DFM da kwararar mold don tsara kera kayan aiki zuwa ɓangaren daga rana ta farko, yana hana sake yin gyaran mold mai tsada.

 

Inganci ta Tsarin Zane: Zuba jari a cikin fasalulluka na zamani na mold (sanyi mai dacewa, masu gudu masu zafi) waɗanda ke da farashi mafi girma na farko amma suna da saurin ROI ta hanyar raguwar lokutan zagayowar, amfani da makamashi, da tarkacen kayan.

 

Gudanar da Tsarin Rayuwa: Gina ƙira don dorewa da sauƙin gyarawa, rage jimlar farashin mallakar su a tsawon rayuwar samarwa.

 

Ta hanyar wannan falsafar gabaɗaya, Ansix Tech ta cimma nasarar rage farashin kayan aikin gabaɗaya na kusan kashi 5-7% na GWM akan wannan aikin - babban tanadi idan aka yi hasashen samarwa a kan ɗaruruwan dubban motoci. Wannan tanadin ba ya zuwa daga manyan kusurwoyi, amma daga ƙara hankali, daidaito, da hangen nesa a kowane mataki.

 

A cikin masana'antar da ke bayyana ƙwarewa da kuma fa'idodi, abokan hulɗa kamar Ansix Tech ba makawa ne. Su ne masu gine-ginen da ba a gani ba na jirgin ruwan zamani mai ɗaukar kaya, suna ƙera kayan aikin da ba wai kawai ke tsara filastik ba, har ma da fahimtar inganci da ƙima a kan hanya. Ga Great Wall Motors da masana'antar gabaɗaya, saƙon a bayyane yake: a cikin neman ƙwarewar mota, ƙwarewa a cikin ƙirar ba kawai mataki ne a cikin wannan tsari ba - shine tushen gasa.

 

 

Kamfanin Ansix Tech Ltd

Idan kuna da wani shiri da ya shafi allon kayan aiki na Great Wall Motors da kuma tsarin haɗa na'urar wasan bidiyo ta tsakiya, za ku iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com

 

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