Chigadziko chezvishandiso cheGreat Wall Motors uye mould yekubatanidza console yepakati

Chigadziko chezvishandiso cheGreat Wall Motors uye mould yekubatanidza console yepakati

 

Kugadzira mukati meramangwana: Sei Ansix Hunyanzvi hweTekinoroji Hwakasimba Mukuchinjwa kweGreat Wall Motors' Cockpit

[SHENZHEN, CHINA] – Munzvimbo huru yekugadzira mota, mukati memotokari haisiri makabati chete; ndiyo nzvimbo huru yekubatana kwevanhu nemuchina, nzvimbo yekurwira kuona mhando, kunyaradzwa, uye kubatanidzwa kwetekinoroji. Pakati pekugadzira nzvimbo iyi yakakosha pane hunyanzvi hunoda kunyatsojeka kwemicroscope uye kuona kwakanyanya: kuumbwa kwejekiseni kwakanyatsojeka. Ansix Tech, nyanzvi yeinjiniya yemold, ine kupedzwa kwepurojekiti yekubatanidza instrument panel (IP) necentre console yeGreat Wall Motors (GWM) inoratidza kukwira kwekugadzirwa kweChina muchikamu chepamusoro chepasi rose. Chirongwa ichi chinosanganisira kutsvaga hunyanzvi, kubva pakugadzirwa kwedhijitari kusvika pakugadzirwa kwakawanda kwakasimbiswa, kunotungamirwa nebasa rimwe chete: kupa kuvimbika kusingaenzaniswi uye kushandisa mari zvakanaka pasina kukanganisa.

 

Ruzivo: Kutsanangura Kudiwa kweGWM kweUnyanzvi

Great Wall Motors, kambani ine simba muzvikamu zveSUV nepickup muChina, yaida kuvakwa kwemuchina wekutyaira waisimbisa kugara kwenguva refu nerunako rwayo rwepamusoro. Mitemo yacho yaive yakaoma, ichitarisa kusanganiswa kweClass-A surface finish, kuvakwa kwayo kwakasimba kwekuisa mabhegi emhepo uye kuchengetedzeka kwevatakuri, kubatanidzwa kwemavents, mascreen, uye ma controls, uye kuramba hupenyu hwemotokari hwakaoma—kusvibiswa neUV, kushanduka kwekushisa kubva pa -40°C kusvika 85°C, uye kusakara kwenguva refu.

 

Chigadzirwa mitemo & Rwendo rweZvitupa:

Chirongwa ichi chakatevera nzira yakaoma yeAutomotive Product Part Approval Process (PPAP). Kubatanidzwa kweAnsix Tech kwakatanga padanho reAdvanced Product Quality Planning (APQP). Mainjiniya vakashanda pamwe chete nechikwata chevagadziri veGWM pakugadzira prototype, vachishandisa software ye3D CAD neCAE yemazuva ano kuti vatevedzere geometry yezvikamu, kukodzera, uye kushanda kwesimbi isati yachekwa. Kusimbiswa uku kwakakosha pakuona kukanganiswa kunogona kuitika, zviratidzo zvekunyura, uye matambudziko ekudonha kwevhu.

 

Mushure mekumira kwema prototype, danho rekuongorora kugadzirwa rakatanga. Izvi zvaisanganisira kugadzira sampuro dzeT0 kubva muma molds ekutanga kuti dziongororwe nehukuru uye mashandiro. Miedzo yakawanda yeinjiniya—kusanganisira kuongorora machine ekuyera (CMM), kuongorora kuenderana kwemavara nemavara, uye bvunzo dzekutanga dzezvinhu—dzakaitwa. Kugadziriswa kwakaitwa kwakatungamira kuma sampuro dzeT1 neT2, zvichinyatso gadzirisa mold kusvika zvese zvinodiwa zvazadzikiswa.

 

Dambudziko rekupedzisira raive chitupa chekugadzira zvinhu zvakawanda (PPAP Level 3 submission). Izvi zvaida humbowo hwakanyorwa hwehunyanzvi hwekuita zvinhu (Cp/Cpk > 1.33 yehukuru hwakakosha), zvitupa zvezvinhu, mishumo yakazara yekuongorora zvinhu (MTRs), dhizaini yakakwana yekuongorora maitiro ekugadzira uye mhedzisiro (DFMA), mafambiro emaitiro, uye zvirongwa zvekudzora. Maitiro akarongeka eAnsix Tech akaita kuti chisimbiso chive chakanyatsonaka, zvichisimbisa mold yekugadzirwa kwezvinhu zvakawanda.

 

Sainzi Yezvinhu: Kusarudza MaPolymers Ekushanda Nehupfumi

Kusarudzwa kwezvinhu zvepurasitiki kunoenderana nemutengo wepamusoro uye mashandiro azvo. Kune GWM IP neconsole, Ansix Tech yakagadzira hurongwa hwezvinhu:

 

Substrate Yekutanga (IP Carrier & Console Base): Musanganiswa wePC/ABS unoshanda zvakanyanya, une VOC shoma, kunyanya Covestro's Bayblend T85 MN kana giredhi rakaenzana neSABIC's CYCOLOY C6200. Izvi zvinopa kubatana kwakanaka:

 

Mupiro wePC: Simba rakanaka kwazvo rekurovera (rakakosha pakuchengetedza vafambi), kuramba kupisa (kutsungirira tembiricha yedashboard), uye kuomarara kwemuviri.

 

Mupiro weABS: Kugona kushandiswa kwakawedzerwa, mutengo wakaderera kana tichienzanisa nePC yakachena, uye mhando yepamusoro yakanaka.

 

Kusarudzwa uku kwakadzivirira mainjiniya akawandisa nemapolymer anodhura akadai sepolyamide (PA) ukuwo kuchizadzisa zvizere zvinodiwa nekanika uye zvekupisa.

 

Zvikamu Zvinooneka (Upper IP Ganda, Console Trim): Kune zvikamu zvinoda kubatwa zvinyoro-nyoro kana graining chaiyo, Thermoplastic Polyolefin (TPO) kana Polyvinyl Chloride (PVC) Slush Ganda zvakatsanangurwa kune ganda rakaiswa pamusoro pe substrate. Kune zvidimbu zvakaoma, zvinopenya, high-flow PMMA (Acrylic) kana Plated ABS yakasarudzwa nekuda kwekunaka kwayo uye kugadzikana kweUV.

 

Kusimbiswa Kwechivako (Zvishandiso zveSimbi & Ribbing): Nzvimbo dzakakosha dzekuisa uye nzvimbo dzinogona kuremedzwa zvakanyanya (senge Kutungamira rutsigiro rwekoramu) rwakagadzirwa nesimbi dzakaiswa ne ultrasonic kana kuti dzakabatidzwa nekupisa uye dzakasimbiswa ne strategic ribbing dzakagadzirirwa muforoma, zvichibvumira kushandiswa kwePC/ABS yakajairwa pasina kuvandudza kuita composite inodhura, yakazara negirazi.

 

Hurongwa hwezvinhu zvekushandisa hwaAnsix Tech hwaisanganisira kushanda pamwe chete nevatengesi vezvinhu zvekushandisa kuti vaone magiredhi airatidza zvivakwa zvakanaka pamutengo wepamusoro wekutengeserana, zvichideredza zvakananga mutengo wezvinhu zvekushandisa (BOM) zveGWM.

 

Iyo Digital Forge: Mold Flow Analysis (DFM) seChinhu Chekutanga Chinopfuta

Dhizaini yacho isati yagadzirwa, yakaongororwa zvizere nezveMold Flow Analysis (DFM). Iyi software yekufananidzira yaifanotaura kuti purasitiki yakanyungudutswa yaizozadza sei gomba remold.

 

Zvinangwa: Kugadzirisa nzvimbo yegedhi kuti pasave nemitsetse midiki yekuweld (iyo inoderedza chimiro uye inokuvadza chitarisiko), kufanotaura nekubvisa misungo yemhepo, kuenzana kwekumanikidza kwekuzadza, uye kutevedzera nguva yekutonhodza uye warpage.

 

Mhedzisiro yeGWM: Ongororo iyi yakaita kuti pave nesystem inodziya ine vharuvhu yekudzora gate reIP hombe kuti ive nechokwadi chekuti kuzadza kwakaringana kubva panzvimbo dzakawanda, zvichidzivirira kupwanyika kweasymmetric. Yakabatsirawo pakurongeka kwenzira yekutonhodza kuti ive nechokwadi chekuti kupisa kwakafanana, zvakakosha pakuzadzisa chinangwa chenguva yekufamba uye kuderedza kukanganiswa kwemusanganiswa mushure mekuumbwa.

 

Kuumbwa Kwemagadzirirwo Akanaka: Zvinhu Zvikuru Pakugadzira Mould & Kugadzira

Chiumbwa ichi pachacho ibasa guru rekugadzira michina. Pfungwa dzekugadzira dzeAnsix Tech dzechirongwa cheGWM dzakanangana nekugara kwenguva refu, kushanda zvakanaka, uye kuchengetedza zvinhu.

 

Kusarudzwa kweSimbi: Pakati nepakati pezvikamu zvekutanga zvakagadzirwa nesimbi yepamusoro-soro yakagadzikwa (P20, 1.2738H) nekuda kwekupenya kwayo kwakanaka uye kuramba kwayo kupfeka zvakanaka. Kune nzvimbo dzinopfekwa zvakanyanya senge magedhi nemachina anotsvedza, simbi yakaoma (H13, 1.2344) yakashandiswa. Kushandiswa uku kwekusarudza kwezvinhu zvepamusoro kunodhura uku kuchivimbisa hupenyu hurefu hwebasa rakarongwa rekugadzira remamiriyoni e1.

 

Sisitimu Yokutonhodza / Nzira Dzemvura: Dhizaini yekutonhodza yakafanana yakashandiswa pazvaibvira. Ichishandisa 3D metal printing (DMLS) ye complex core inserts, Ansix Tech yakagadzira nzira dzekutonhodza dzaitevera zvakananga contour yechikamu. Izvi zvakavandudza zvikuru kushanda kwekutonhodza kusvika ku40%, zvichideredza nguva yekutenderera—zvichikonzera mutengo wakaderera wezvikamu—uye zvichiita kuti zvikamu zvive zvakafanana.

 

Sisitimu yeRunner & Gate: Sisitimu yerunner ine madonhwe masere anodzorwa nekupisa uye mageti evharuvhu yakagadzirirwa muchina weIP carrier. Izvi zvakabvisa marara kubva mumidziyo inotonhora (zvichichengetedza 2-3% yezvinhu zvisina kugadzirwa papfuti imwe neimwe) uye zvakapa kutonga kwakaringana uye kwakatevedzana kwekuzadza kuti zvikwanise kurongedza zvakanaka uye kuderedza kushushikana kwemukati.

 

Sisitimu Yokuburitsa Zvinhu: Zvichienderana nechimiro chayo chakaomarara chine kudhonza kwakadzika uye kuchekwa pasi, sisitimu yekuburitsa zvinhu ine maitiro akawanda yakagadzirwa. Izvi zvaisanganisira ma lifters ane angled, hydraulic core pulls, uye patani yakakora yema ejector pins ane maoko anochinjika kuti ive nechokwadi chekuti chikamu chinobuda zvakanaka, chisina mavanga pasina kukanganisa.

 

Matambudziko Ekugadzira & Mafambiro Ebasa:

Kukura uye kuoma kwemold yeIP (inodarika matani 80) kwakaunza zvipingamupinyi zvikuru. Kushanda kwekugadzirisa kwaive symphony yetekinoroji yepamusoro:

 

Kugadzira Machining Asina Kunaka: Nzvimbo huru dzekugaya dzeCNC dzakabvisa zvinhu zvakawanda.

 

Kurapa Kupisa: Zvinoshandiswa zvakasarudzika pamidzi uye zvinhu zvinoda kuomarara zvakanyanya.

 

Kugadzira Machining Nemazvo: Kugadzira CNC ine 5-axis 5-axis ine kumhanya kwakanyanya kwakaita kuti pave ne geometry yekupedzisira ye cavity uye pamusoro pechinhu.

 

Kugadzira Michina Yemagetsi (EDM): Inoshandiswa pakubata mbabvu dzakadzika, makona akapinza, uye kugadzira magadzirirwo ayo maturusi eCNC asingasvike.

 

Kupedzisa Pamusoro: Mapolishi ane hunyanzvi akabudirira nemaoko kusvika paClass-A SPI A1/A2 pamativi anoonekwa, ukuwo magadzirirwo emavara aishandiswa nemakemikari ekucheka kana laser engraving kugadzira tsanga yaidiwa.

 

Kugadzira & Kuedza: Zvikamu zvese zvakaunganidzwa munzvimbo yakachena yakarongedzwa. Mifananidzo yekutanga yekuedza yakaongororwa zvakanyatsonaka, zvikaita kuti pave nekugadziriswa kwakanyatsonaka.

 

Unyanzvi hweKupfura: Matambudziko eKugadzira Jekiseni & Kugadzirisa Maitiro

Kutamisira chiumbwa ichi kumuchina wekugadzira kwakaunza matambudziko matsva.

 

Matambudziko Ekugadzira Jekiseni:

 

Kudzora Warpage: Zvikamu zvikuru, zvakati sandara zveIP zvaiwanzo kukotama nekuda kwekutonhora kusina kuenzana kana kushushikana kwakasara. Mainjiniya eAnsix Tech vakashandisa nzira yeDecoupled Molding (Scientific Molding), vachiparadzanisa zvikamu zvekuzadza, kurongedza, uye kutonhora kuti vagadzirise chimwe nechimwe.

 

Zviratidzo zveSink: Izvi zvakaderedzwa nekuvandudza ma profiles ekumanikidza pakuisa zvinhu uye kuona kuti zvinotonhorera zvakakwana panzvimbo dzakakora dzakadai senzvimbo dzinosangana nembabvu.

 

Zvikanganiso zvePamusoro: Kutsvedza, mitsetse yekuyerera, uye kusiyana kwechiedza zvakabviswa kuburikidza nekudzora kwakarurama ma profiles ekumhanya kwejekiseni uye tembiricha yemould (zvichishandisa tekinoroji yekupisa kwakasiyana-siyana: kupisa kuti uzadze, kutonhorera kuti uise).

 

Kugadzirisa Maitiro Ekushanda Nesimba Uye Kudzora Mutengo:

 

Kuderedza Nguva Yekutenderera: Kutonhodza kwakagadzikana, kurongeka kwema ejector sequences, uye kubviswa kwezvikamu zverobhoti zvakabatanidzwa nenguva yekudzvanya yekushanda kwedry-cycle yakaderedzwa masekondi gumi nemashanu kubva pakutenderera kwekutanga, zvichishandura kune zviuru zvezvikamu zvekuwedzera pamwedzi.

 

Kuchengetedza Simba: Sisitimu inoshanda zvakanaka yekupisa uye zvinodiwa zve clamp tonnage zvakaderedza kushandiswa kwesimba pachikamu chimwe nechimwe ne8%.

 

Kuderedza Zvimedu: Kuburikidza nekugadzira mahwindo ekuita zvinhu nemazvo uye kutarisa panguva chaiyo (zvichishandisa masensa eIoT), mwero wekubudirira kwekutanga wakasimudzwa pamusoro pe99.5%, zvichibvisa zvachose marara ezvinhu nesimba.

 

Ziso Risingabwairi: Kudzora Hunhu uye Kuvimbisa

Hunhu hweAnsix Tech hunobatanidzwa mukuita kwese. Pachirongwa cheGWM, izvi zvaisanganisira:

 

Kuongorora Mukati Mebasa: Kuongorora uchishandisa muchina panguva yekugadzira chakuvhuvhu, uye kutarisa nguva chaiyo kwezviyero zvejekiseni (kumanikidzwa, tembiricha, nguva) panguva yekugadzira.

 

Kuongorora Nyaya Yekutanga/Yekupedzisira: Kuongorora kwakazara kweCMM uye kuongorora mashandiro ebasa rekutanga nekupera kwekugadzirwa kwega kwega.

 

Kudzora Maitiro Ekuverenga Nhamba (SPC): Kutevera zviyero zvakakosha (semuenzaniso, nzvimbo dzekuisa maburi, dhayamita dzema clip post) kufanotaura nekudzivirira kutsauka.

 

Kuyedzwa Kwekugara Kwenguva: Kutora sampuli nguva dzose dzemiedzo yemakanika (kudhonza, kukanganiswa) uye bvunzo dzezvakatipoteredza (kukwegura kwekupisa, kuramba hunyoro) kuitira kuti zvirambe zvichitevedzera zvinodiwa.

 

Makiromita Ekupedzisira: Kurongedza uye Kutumira Nekukurumidza

Achiziva kuti mold chinhu chakakosha, Ansix Tech yakaronga Rapid Delivery Protocol. Mold yakagadzirwa muzvikamu zve modular kuti ibvumire machining akafanana. Zvikamu zvakakosha zvenzira zvakakosheswa. Pakutumira, mold ine matani akawanda yakakamurwa kuita zvikamu zvikuru, chimwe nechimwe chakaiswa mupakeji inonyungudutsa kuvhunduka, inodzorwa nehunyoro neRFID tracking. Maneja wepurojekiti akazvipira akava nechokwadi chekuti magwaro ese - mabhuku emold, runyorwa rwezvikamu zvekuchengetedza, purogiramu dzekugadzirisa - aive edhijitari uye emuviri, akagadzirira kuperekedza kutumira. Maitiro ese, kubva pakubvumidzwa kwedhizaini kusvika pakuunzwa kwemold dzakasimbiswa kugadzirwa, akamanikidzwa ne30% zvichienzaniswa nechiyero cheindasitiri chepurojekiti yakaoma iyi, zvichikurumidzisa nguva yeGWM yekutengeswa.

 

Ansix Tech: Kupa Kuvimbika uye Kukosha Neinjiniya Mutengo Wakaderera

Chirongwa cheGreat Wall Motors chemidziyo yemagetsi neconsole hachisi kungoongorora kugona kwehunyanzvi chete; asi ipurani yekugadzira zvinhu zvine hungwaru. Ruzivo rwemakumi emakore rwaAnsix Tech muindasitiri rwakaiswa mukuita kuti pave nenzira yekutarisira mari:

 

Uchenjeri hwezvinhu: Kukurudzira magiredhi ezvinhu anoenderana, asi asingapfuure, zvinodiwa, kushandisa kudyidzana kwevatengesi kuti vawane kukosha kwakanyanya.

 

Dhizaini Inotungamirirwa Nemaitiro: Kushandisa DFM nekuyerera kwemould kugadzira kugona kugadzira zvinhu kubva pazuva rekutanga, kudzivirira kudzokororwa kwemould kunodhura.

 

Kushanda Nemagadzirirwo: Kuisa mari muzvinhu zvepamusoro zvechimurenga (zvinotonhodza, zvinopisa) zvine mutengo wakakwira wekutanga asi ROI inokurumidza kuburikidza nenguva shoma dzekushanda, kushandiswa kwesimba, uye marara ezvinhu.

 

Kutarisira Zvinhu Muhupenyu Hwazvo: Kuvaka zviumbwa kuti zvigare kwenguva refu uye zvive nyore kuzvigadzirisa, zvichideredza mari yese yekuva nazvo muhupenyu hwavo hwese hwekugadzira.

 

Kuburikidza nepfungwa iyi yakazara, Ansix Tech yakawana kudzikiswa kwemari yezvikamu zveGWM ne5-7% pachirongwa ichi—kuchengetedza mari kukuru pakwaitarisirwa pakugadzirwa kwemotokari dzinosvika mazana ezviuru. Kuchengetedza uku hakubvi pakukurumidza, asi kubva pakuwedzera njere, kururama, uye kuona zviri mberi padanho rega rega.

 

Muindasitiri umo mukati memota munotsanangura ruzivo uye miganho inotsanangura kubudirira, vadyidzani vakaita seAnsix Tech vanokosha zvikuru. Ndivo vagadziri vemota dzemazuva ano, vachigadzira maturusi asingaonekwe anoumba kwete purasitiki chete, asiwo maonero chaiwo emhando yepamusoro uye kukosha mumugwagwa. Kune Great Wall Motors neindasitiri yese, shoko racho rakajeka: mukutsvaga kugona kwemotokari, kugona kugadzira mold hakusi kungotora danho—ndiyo hwaro hwekukwikwidzana.

 

 

Ansix Tech Co Ltd.

Kana muine zvirongwa zvine chekuita neGreat Wall Motors instrument panel uye centre console assembly mold, munogona kutibata chero nguva. Tichashandura pfungwa dzenyu kuita chokwadi, toita kuti zviroto zvenyu zvizadzike, uye towana maodha makuru kubva kumusika. Ruzivo rwedu rwekuonana ndi info@ansixtech.com. Kana kuti batai CTO yedu, tumirai tsamba ku: stephen@ansixtech.com

 

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