Igice cy'ibikoresho bya Great Wall Motors n'imashini yo guteranya ibikoresho bya konsole yo hagati

Igice cy'ibikoresho bya Great Wall Motors n'imashini yo guteranya ibikoresho bya konsole yo hagati

 

GUHANGA IMBERE MU GIHE CY'AHAZAZA: UKO Ansix UBUMENYI BW'IKORANABUHANGA MU KUBUNGABUNGA BWAKOZE IMVUGURUKO YA GREAT WALL MOTORS

[SHENZHEN, UBUSHINWA] – Mu rwego rwo gukora imodoka, imbere mu modoka ntabwo ikiri mu kabati gusa; ni wo murongo w’ibanze w’abantu n’imashini, ahantu ho kurwana ku buryo ikirango kibona ibintu, ihumure, no guhuza ikoranabuhanga. Ishingiro ryo gukora iki gikoresho cy’ingenzi ririmo ubuhanga busaba ubuhanga bwa mikorosikopi no kureba neza: gukoresha uburyo bwo gushushanya neza. Uyoboye uyu murimo ni Ansix Tech, umuhanga mu by’ubuhanga mu by’ibumba, uherutse kurangiza umushinga wo gukora ibyuma bito (IP) n’umushinga wo guteranya ibyuma bya konsole bya Great Wall Motors (GWM) nk'igihamya cy’uko inganda z’Abashinwa zazamutse mu rwego rw’isi. Uyu mushinga ukubiyemo gushakisha ubuhanga budasanzwe, kuva ku buryo bw’ikoranabuhanga kugeza ku gukora ibintu byinshi byemejwe, biyobowe n’intego imwe: gutanga icyizere kidasanzwe no gukoresha neza ikiguzi nta guhungabana.

 

Igishushanyo mbonera: Gusobanura icyifuzo cya GWM cyo kuba indashyikirwa

Great Wall Motors, ikigo gikomeye mu modoka zo mu bwoko bwa SUV zo mu Bushinwa n’izitwara abantu, cyasabaga korofani iteranywa neza ikoresheje imiterere ihamye n’ubwiza buhambaye. Ibipimo byari bikomeye, bigamije guhuza ubuso bwa Class-A, imiterere y’imiterere y’imodoka kugira ngo ikoreshwe mu buryo bunoze kandi irinde abagenzi, guhuza neza imiyoboro y’umwuka, ecran, n’ibikoresho byo kugenzura imodoka, no kurwanya ubuzima bubi bw’imodoka—imirasire y’izuba, ubushyuhe kuva kuri -40°C kugeza kuri 85°C, no kwangirika igihe kirekire.

 

Igicuruzwa amahame & Urugendo rwo Kwemeza:

Uyu mushinga wakurikiye inzira ikomeye yo kwemeza ibice by'ibicuruzwa by'imodoka (PPAP). Ubufatanye bwa Ansix Tech bwatangiye mu cyiciro cyo gutegura ubuziranenge bw'ibicuruzwa (APQP). Abahanga mu by'ubwubatsi bakoranye n'itsinda rya GWM mu gushushanya igishushanyo mbonera, bakoresheje porogaramu igezweho ya 3D CAD na CAE kugira ngo bigane imiterere y'ibice, uko bingana, n'imikorere mbere yuko icyuma icyo ari cyo cyose gicibwa. Uku kwemeza kwa virtual kwari ingenzi cyane mu kumenya ibibazo bishobora kubangamira, ibimenyetso byo gusimbuka, n'ibibazo bya warpage.

 

Nyuma yo guhagarika poroteyine, icyiciro cyo kugenzura uko ikorwa cyatangiye. Ibi byasabaga gukora ingero za T0 mu bikoresho byakozwe bwa mbere kugira ngo bigenzurwe neza imiterere n'imikorere. Hakozwe ibizamini bitandukanye by'ubuhanga—harimo gupima imashini zipima (CMM), gusuzuma imiterere y'urumuri n'amabara, ndetse n'ibizamini by'ibanze by'umutungo w'ibikoresho—hakozwe isuzuma ryimbitse ryatumye habaho ingero za T1 na T2, zikomeza kunoza ingero kugeza igihe ibisabwa byose byujujwe.

 

Imbogamizi ya nyuma yari icyemezo cy’umusaruro mwinshi (PPAP Level 3 submission). Ibi byasabaga ibimenyetso by’ubushobozi bw’imikorere (Cp/Cpk > 1.33 ku bipimo by’ingenzi), ibyemezo by’ibikoresho, raporo zuzuye z’ibizamini by’ibikoresho (MTRs), uburyo bwuzuye bwo gusesengura imiterere n’ingaruka z’igishushanyo (DFMA), gahunda z’imigendekere y’ibikorwa, na gahunda zo kugenzura. Uburyo bwa Ansix Tech bwo gushyira umukono ku buryo bworoshye, bwemeza ko imashini ikoreshwa mu gukora ibintu byinshi.

 

Ubumenyi bw'Ibikoresho: Guhitamo Polimeri mu Mikorere n'Ubukungu

Guhitamo ibikoresho bya pulasitiki ni icyemezo cy'ibanze ku giciro n'imikorere. Kuri GWM IP na konsole, Ansix Tech yateguye gahunda y'ibikoresho by'ingenzi:

 

Substrate y'ibanze (IP Carrier & Console Base): Uruvange rwa PC/ABS rufite imikorere myiza kandi rudakoresha VOC nyinshi, cyane cyane Covestro's Bayblend T85 MN cyangwa urwego rungana narwo nka SABIC's CYCOLOY C6200. Ibi bikoresho bitanga uburyo bwiza bwo guhuza:

 

Uruhare rwa PC: Ingufu nziza cyane zo gukubita (ni ingenzi ku mutekano w'abagenzi), kudashyuha (kwihanganira ubushyuhe bw'ikibuga), no gukomera kwabyo.

 

Uruhare rwa ABS: Kongera ubushobozi bwo gutunganya, igiciro gito ugereranyije na mudasobwa nziza, hamwe n'ubwiza bwiza bw'ubuso.

 

Uku guhitamo kwari kwirinda gukoresha polymer zihenze cyane nka polyamide (PA) mu gihe byari byujuje ibisabwa byose bya mekanike n'ubushyuhe.

 

Ibice bigaragara (Uruhu rwo hejuru rwa IP, Console Trim): Ku bice bisaba gukoraho byoroshye cyangwa gushyiramo ibice byihariye, Thermoplastic Polyolefin (TPO) cyangwa Polyvinyl Chloride (PVC) Slush Skin byagenwe ku bice by'uruhu biri hejuru y'ubutaka. Ku bice bikomeye kandi bibengerana, PMMA (Acrylic) cyangwa Plated ABS yatoranyijwe kubera ubwiza bwayo bwiza kandi ihamye mu mirasire ya UV.

 

Inyongeramusaruro (Ibyuma bishyirwamo n'imigozi): Ahantu hakomeye ho gushyiramo n'ahantu hashobora kuremererwa cyane (nk'aho Kuyobora inkunga y'inkingi) byakozwe hakoreshejwe ibyuma bikoresha ikoranabuhanga rya ultrasonic cyangwa ubushyuhe kandi bikomezwa n'imigozi yakozwe mu buryo bw'ingenzi, bituma hakoreshwa mudasobwa isanzwe/ABS idahinduka ikajya mu gikoresho gihenze cyane cyuzuyemo ikirahure.

 

Ingamba za Ansix Tech zishingiye ku gaciro k’ibikoresho byakoreshejwe zari zigamije ubufatanye bwimbitse n’abatanga ibikoresho fatizo kugira ngo hamenyekane amanota atanga imiterere myiza y’umutungo ku giciro cyiza cy’ubucuruzi, bigabanyije mu buryo butaziguye ikiguzi cy’inyemezabuguzi (BOM) kuri GWM.

 

Imashini ya Digital Forge: Isesengura ry'Ingano y'Umukungugu (DFM) nk'igikoresho cya mbere cyo gucukura

Mbere yo gukora, igishushanyo mbonera cyakoreweho isesengura ryimbitse ry’uburyo ibikomoka ku bimera bito (DFM). Iyi porogaramu yo kwigana yahanuye uburyo pulasitiki yashongeshejwe yari kuzuza umwobo w’ibimera.

 

Intego: Kunoza aho irembo riherereye kugira ngo hatabaho imiyoboro mike yo gusudira (igabanya imiterere n'isura y'ibintu), guhanura no gukuraho imitego y'umwuka, kuringaniza umuvuduko w'amazi, no kwigana igihe cyo gukonjesha n'igihe cyo kugongana.

 

Ingaruka za GWM: Isesengura ryatumye habaho sisitemu ishyushye ikoresha uburyo bwo kugenzura amarembo ya valve kuri carrier nini ya IP kugira ngo habeho kuzuza neza ibintu bitandukanye, hirindwa ko habaho ihindagurika ry’imiterere y’umuyoboro w’amashanyarazi. Nanone kandi, ryafashije mu miterere y’umuyoboro w’amashanyarazi kugira ngo habeho gukuramo ubushyuhe bumwe, ingenzi cyane mu kugera ku ntego y’igihe cy’uruziga no kugabanya ihindagurika ry’ingirabuzimafatizo nyuma yo guhindagurika kw’ingirabuzimafatizo.

 

Imiterere y'Ubuhanga: Ingingo z'ingenzi mu gushushanya no gukora ibumba

Iyi foroma ubwayo ni igishushanyo mbonera cy’ubuhanga mu by’ubukanishi. Filozofiya ya Ansix Tech y’umushinga wa GWM yibanze ku kuramba, imikorere myiza, no kubungabunga.

 

Guhitamo Ibyuma: Imbere n'aho ibice by'ibanze biherereye byakozwe mu cyuma cy'ibumba cyakozwe mu cyuma cy'ibumba cyakozwe mu buryo bwiza cyane (P20, 1.2738H) kubera ko gifite ubushobozi bwo gushishura no kudashira neza. Ku bice byangiritse cyane nko mu marembo no mu buryo bwo kumanuka, icyuma gikomeye (H13, 1.2344) cyakoreshejwe. Ubu buryo bwo guhitamo ibikoresho by'ipamba butwara amafaranga menshi mu gihe bigamije kuramba mu gihe cyagenwe cyo gukora cy'ingendo miliyoni 1.

 

Sisitemu yo Gukonjesha / Imiyoboro y'Amazi: Hakoreshejwe igishushanyo mbonera cyo gukonjesha aho bishoboka. Hakoreshejwe icapiro rya 3D ry'icyuma (DMLS) ku bikoresho bikomeye byo gushyiramo ibice, Ansix Tech yakoze imiyoboro yo gukonjesha ikurikiza neza imiterere y'igice. Ibi byazamuye cyane imikorere yo gukonjesha kugeza kuri 40%, bigabanya igihe cyo gukonjesha—byagize uruhare runini mu kugabanya ikiguzi cy'igice—kandi binatuma ibice bihinduka kimwe.

 

Sisitemu ya Runner & Gate: Sisitemu ya hot runner manifold ifite amadomo 8 agenzurwa n'ubushyuhe hamwe n'amarembo ya valve yagenewe icyuma gitwara ibikoresho bya IP. Ibi byakuyeho imyanda y'ibikoresho mu bikoresho bikonje (bikaba byaragabanyije 2-3% by'ibikoresho fatizo kuri buri shoti) kandi bitanga uburyo bwo kugenzura neza inzira yo kuzuza kugira ngo binoze gupakira no kugabanya imihangayiko imbere.

 

Sisitemu yo Gusohora: Bitewe n'imiterere y'igice ifite aho ikura cyane kandi ikata ibice, hakozwe sisitemu yo gusohora ibice ifite ibikorwa byinshi. Ibi birimo ibiterura bifite inguni, imiyoboro y'amazi, n'imiterere y'udupira tw'amashanyarazi dufite amaboko ashobora guhindurwa kugira ngo igice gifunguke neza kandi kidahinduka.

 

Imbogamizi mu buhanga n'imigendekere y'akazi:

Ubunini n'uburemere bw'ikinyabutabire cya IP (toni zirenga 80) byatanze imbogamizi zikomeye. Imikorere yo gutunganya yari uruhurirane rw'ikoranabuhanga rigezweho:

 

Imashini zikoreshwa mu buryo bukabije: Ibikoresho binini byo gusya bya CNC byakuyeho ibikoresho byinshi.

 

Uburyo bwo kuvura ubushyuhe: Gukoresha neza ku ngingo no ku zindi zisaba gukomera cyane.

 

Imashini Itunganya: Imashini ya CNC yihuta cyane ifite umurongo wa 5-axis yageze ku rugero rwa nyuma rw'ubuso n'ibisobanuro by'ubuso.

 

Imashini zisohora umuriro w'amashanyarazi (EDM): Zikoreshwa mu mbavu zirebire, mu mfuruka zisongoye, no mu gushushanya ibikoresho bya CNC bidashobora kugeramo.

 

Gutunganya ubuso: Amatsinda y’abahanga mu gutunganya imiterere y’ubuso yageze ku buso bugaragara bwa Class-A SPI A1/A2, mu gihe hakoreshejwe uburyo bwo gushushanya hakoreshejwe uburyo bwa shimi cyangwa gukoresha laser kugira ngo hakorwe ingano yifuzwaga.

 

Guteranya no Kugerageza: Ibice byose byateranijwe mu cyumba cy'isuku gicungwa neza. Amafoto ya mbere y'igerageza yasesenguwe neza, bituma hakorwa isuzuma ryiza.

 

Ubuhanga bw'Ishoti: Imbogamizi zo Gutera Inshinge no Kunoza Imikorere

Kwimura iyo foroma mu mashini itunganya ibintu byazanye imbogamizi nshya.

 

Imbogamizi zo Gutera Inshinge:

 

Kugenzura Warpage: Ibice binini kandi birambuye bya IP byashoboraga kugorama bitewe no gukonjesha ku buryo butari bumwe cyangwa gusigarana stress. Injeniyeri za Ansix Tech bakoresheje uburyo bwo Gutunganya Ibikoresho (Scientific Molding), batandukanya ibyiciro byo kuzuza, gupakira, no gukonjesha kugira ngo buri kimwe kirusheho kuba cyiza.

 

Ibimenyetso byo gukaraba: Ibi byagabanijwe no kunoza uburyo bwo gupakira no kwemeza ko ubukonje buhagije ku bice binini nko mu mihanda y'imbavu.

 

Ubusembwa bwo hejuru: Gutembera, imiyoboro y'amazi, n'impinduka z'urumuri byakuweho binyuze mu kugenzura neza umuvuduko w'inshinge n'ubushyuhe bw'ibimera (hakoreshejwe ikoranabuhanga rijyanye n'ubushyuhe butandukanye: bishyushye kugira ngo byuzure, bikonje kugira ngo byuzure).

 

Kunoza Imikorere kugira ngo Ikore neza kandi Igenzure Ikiguzi:

 

Kugabanya Igihe cy'Uruziga: Gukonjesha mu buryo busanzwe, uburyo bwo gusohora ejector bunoze, no gukuraho ibice bya roboti hamwe n'igihe cyo gusohora icyuma cy'amashanyarazi cyagabanyijemo amasegonda 15 ugereranyije n'igihe cya mbere, bigatuma ibice byinshi by'inyongera bigabanuka ku kwezi.

 

Kuzigama Ingufu: Sisitemu ikora neza yo gukoresha ingufu zishyushye hamwe n'ibikenewe mu gupima toni byagabanyije ikoreshwa ry'ingufu muri rusange ku kigero cya 8%.

 

Kugabanya Ibisigazwa: Binyuze mu gushyiraho uburyo buhamye bwo gukora no kugenzura mu buryo bufatika (hakoreshejwe sensors za IoT), igipimo cy'umusaruro wa mbere cyazamuwe hejuru ya 99.5%, bikuraho burundu imyanda y'ibikoresho n'ingufu.

 

Ijisho Ridahumbya: Igenzura ry'Ubuziranenge n'Igenzura

Uburyo bwiza bwa Ansix Tech burimo ibikorwa byose. Ku mushinga wa GWM, ibi birimo:

 

Igenzura ry’ibikorwa: Gusuzuma imashini mu gihe cyo gukora ibishingwe, no gukurikirana mu buryo nyabwo ibipimo by’inshinge (umuvuduko, ubushyuhe, igihe) mu gihe cyo gukora.

 

Igenzura ry'Ingingo ya Mbere/Ya Nyuma: Igenzura ryuzuye rya CMM no kugenzura imikorere ya buri gikorwa cyo gutangira no kurangiza.

 

Igenzura ry'Imikorere y'Ibarurishamibare (SPC): Gukurikirana ingano z'ingenzi (urugero, aho umwobo ushyirwa, uburebure bw'umurambararo w'inyuma) kugira ngo hamenyekane kandi hakumirwe ko hahinduka.

 

Isuzuma ry’iramba: Gupima buri gihe ibipimo bya mekanike (gukora cyane, ingaruka) n’ibipimo by’ibidukikije (gusaza ubushyuhe, kurwanya ubushuhe) kugira ngo hakomeze kubahirizwa.

 

Inzira ya nyuma: Gupakira no Gutanga byihuse

Kubera ko iki gikoresho ari ikintu cy’ingenzi, Ansix Tech yashyizeho Protocole y’Itangwa ry’Ibintu Ryihuta. Iki gikoresho cyakozwe mu bice bito kugira ngo byemererwe gukora ibintu bihuye. Ibice by’ingenzi by’iki gikoresho byashyizwe imbere. Ku bijyanye no kohereza, iki gikoresho gifite toni nyinshi cyaciwemo ibice binini, buri kimwe cyashyizwe mu mapaki asanzwe, acungwa neza kandi agenzurwa n’ubushuhe hamwe no gukurikirana RFID. Umuyobozi w’umushinga wihariye yemeje ko inyandiko zose—ibitabo by’ibumba, urutonde rw’ibice bisimbura, gahunda yo kubungabunga—byakozwe mu buryo bw’ikoranabuhanga kandi bufatika, byiteguye guherekeza ibyoherezwa. Ibikorwa byose, kuva ku kwemeza igishushanyo kugeza ku gutanga ibikoresho byemewe n’umusaruro, byashyizwemo 30% ugereranije n’ibipimo ngenderwaho by’inganda ku mushinga w’ubu buryo bugoye, byihutisha igihe cya GWM cyo kugurishwa ku isoko.

 

Ansix Tech: Gutanga icyizere n'agaciro binyuze mu buhanga bwo gusimbuza ikiguzi

Umushinga wa Great Wall Motors wo gukora ibikoresho by'ikoranabuhanga si isomo ry'ubushobozi bwa tekiniki gusa, ahubwo ni igishushanyo mbonera cy'inganda zikora ibintu bifite agaciro. Ubunararibonye bwa Ansix Tech mu myaka myinshi ishize mu nganda bukubiye mu buryo bwo gucunga ikiguzi:

 

Ubwenge bw'ibikoresho: Gutanga inama ku bipimo by'ibikoresho byujuje ibisabwa ariko bitarenze, ibipimo, gukoresha ubufatanye bw'abatanga ibicuruzwa kugira ngo babone agaciro kabyo.

 

Igishushanyo mbonera gishingiye ku mikorere: Gukoresha DFM n'uburyo ibumba ritemberamo kugira ngo hakorwe uburyo bwo gukora igice kuva ku munsi wa mbere, birinda ko ibumba risubiramo amafaranga menshi.

 

Gukora neza ukurikije igishushanyo mbonera: Gushora imari mu bikoresho bigezweho byo mu bwoko bwa mold (gukonjesha bisanzwe, gushyushya) bifite ikiguzi kinini cya mbere ariko inyungu yihuta binyuze mu kugabanuka cyane kw'igihe cyo gukora, ikoreshwa ry'ingufu, n'ibisigazwa by'ibikoresho.

 

Ubugenzuzi bw'ubuzima: Kubaka ibumba kugira ngo rirambe kandi ryoroshye kuribungabunga, bigabanya ikiguzi cyose cyo gutunga mu gihe cyose cyo gukora.

 

Binyuze muri iyi filozofiya y’abantu bose, Ansix Tech yagabanyije ikiguzi cy’ibikoresho bya GWM ku kigero cya 5-7% muri uyu mushinga—ubwizigame buhambaye ubwo byari biteganijwe mu gihe cy’ikorwa ry’imodoka ibihumbi amagana. Uku kuzigama ntabwo guturuka ku buryo bworoshye, ahubwo guturuka ku kongeramo ubwenge, ubuhanga, no kureba kure muri buri ntambwe.

 

Mu nganda aho imbere hagaragazwa ubunararibonye n'inyungu, abafatanyabikorwa nka Ansix Tech ni ingenzi cyane. Ni abashushanya imodoka bagezweho, bakora ibikoresho bitagaragara, ariko kandi bigashushanya plastike, ndetse n'uburyo bwo kubona ubuziranenge n'agaciro mu muhanda. Kuri Great Wall Motors n'inganda muri rusange, ubutumwa burasobanutse: mu gushaka ubwiza bw'imodoka, kumenya neza ireme ry'imodoka si intambwe gusa mu nzira—ni ishingiro ry'ubuhanga mu guhangana.

 

 

Ansix Tech Co Ltd

Niba ufite gahunda zijyanye n'ibikoresho bya Great Wall Motors hamwe n'uburyo bwo guteranya ibikoresho bya console yo hagati, ushobora kutuvugisha igihe icyo ari cyo cyose. Tuzahindura ibitekerezo byawe mu impamo, tuguhe intsinzi zawe, kandi tuguhe amadeni menshi ku isoko. Amakuru yacu yo kuduhamagara ni info@ansixtech.com. Cyangwa uhamagare umuyobozi mukuru w'ikigo cyacu, ohereza ubutumwa kuri: stephen@ansixtech.com

 

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