Famfon gear mai matsin lamba na NIDEC na Japan, famfon kai mai jagora biyu

Famfon gear mai matsin lamba na NIDEC na Japan, famfon kai mai jagora biyu

 

Ansix Fasaha Ta Ƙarfafa Famfon NIDEC Na Gaba Tare Da Gyaran Injection Mai Daidaito

 

A cikin duniyar masana'antu da motocin da ke da matuƙar wahala, sauyawa daga ƙarfe zuwa robobi masu inganci wani abu ne da ake ci gaba da yi wanda ke haifar da buƙatun rage nauyi, juriya ga tsatsa, da kuma yanayin ƙasa mai rikitarwa. Wannan sauyi yana da matuƙar muhimmanci a tsarin sarrafa ruwa, inda dole ne sassan su jure matsin lamba mai tsanani, yanayin zafi, da kuma fallasa sinadarai. Jagoran wannan aiki shine Ansix Tech, ƙwararre a fannin ƙera injection da kuma kera mold, wanda kwanan nan ya kammala wani muhimmin aiki ga Japan NIDEC Corporation, jagora a duniya a fannin injunan da famfo masu daidaito.

Nasarar ci gaba da samar da kayan aikin filastik masu mahimmanci don sabon famfon kayan aiki mai ƙarfi na NIDEC da famfon da ke sarrafa kansa ta hanyoyi biyu sun nuna cikakken haɗin gwiwa tsakanin ƙirar samfura masu ƙirƙira da ƙwarewar masana'antu ta zamani. Wannan aikin ba wai kawai ya dace da masana'antar Japan mai tsauri ba. ƙa'idodi amma kuma yana nuna yadda kimiyyar kayan aiki da inganta tsarin aiki za su iya rage yawan kuɗaɗen kayan aiki sosai yayin da suke haɓaka aiki da aminci.

 

Aikin Farawa: Biyan Buƙatar Kasuwa da Daidaito

An ƙera sabbin famfunan NIDEC don amfani mai wahala a fannin sarrafa zafi na mota, injinan masana'antu, da na'urorin aiki masu inganci. Kasuwa tana buƙatar ƙananan na'urori masu sauƙi, masu sauƙin amfani, da kuma masu amfani da makamashi, wanda hakan ke ƙara wa fasahar famfunan ƙarfi. An ƙera famfunan gear mai ƙarfi don auna ruwa daidai a tsarin man shafawa da mai, wanda ke buƙatar daidaito mai girma da juriya ga nakasar da matsin lamba ke haifarwa. Famfon mai sarrafa kansa mai jagora biyu, wanda galibi ana amfani da shi a da'irori masu sanyaya iska, dole ne ya yi aiki da zagayowar matsin lamba cikin sauri kuma ya tsayayya da zaizayar ƙasa.

 

Duk famfunan biyu suna amfani da ƙirar gwangwani, inda aka rufe rotor a cikin akwatin resin, wanda ke ba da fa'idodi masu yawa a cikin nauyi da farashi fiye da gidajen ƙarfe na gargajiya. Duk da haka, wannan ƙirar tana gabatar da ƙalubale masu mahimmanci: murfin filastik dole ne ya ƙunshi matsin lamba mai yawa na ciki ba tare da fashewa, zubewa, ko karkatarwa ba, wanda zai iya lalata hatimin da ke tsakanin stator da rotor.

 

An ɗauki Ansix Tech aiki ba wai kawai a matsayin mai samar da kayayyaki ba, har ma a matsayin abokin haɗin gwiwa na ci gaba, wanda aka ɗora masa alhakin canza ra'ayoyin ƙira na NIDEC zuwa ingantattun kayan aiki masu yawa. Tsarin aikin ya shafi dukkan sarkar darajar: daga tabbatar da ƙira ta samfura da zaɓin kayan aiki zuwa ƙira da ƙera kayan aiki masu inganci.Daidaitaccen Molds, inganta tsarin aiki, kuma a ƙarshe, an tabbatar da samar da kayayyaki da yawa.

 

Tsarin Nasara: Daga Samfurin Samfuri zuwa Ingantaccen Aiki Mai Tabbatacce

Aikin ya bi tsarin ci gaba mai tsauri, wanda aka tsara shi a matakai:

 

Tsarin Samfura & DFM (Tsara don ƙera): Ƙungiyar injiniya ta Ansix Tech ta gudanar da cikakken bincike na DFM kan samfuran farko na 3D na gidajen famfo da giyar ciki. Ta amfani da software na kwaikwayo na zamani, sun gano matsaloli masu yuwuwa kamar alamun nutsewa, layukan walda (waɗanda suke da mahimmanci musamman domin suna iya zama wuraren gazawa a ƙarƙashin matsin lamba), da kuma kauri bango mara daidaito. Haɗin gwiwa da wuri ya ba da damar yin gyare-gyare na ƙira waɗanda suka haɓaka ƙarfin mold ba tare da yin illa ga aiki ba.

 

Tabbatar da Masana'antu: An gina kayan aikin samfuri cikin sauri don samar da samfuran farko ta amfani da robobi na injiniya da aka zaɓa. Waɗannan samfuran sun yi gwaje-gwaje masu ƙarfi a dakunan gwaje-gwaje na NIDEC, suna kwaikwayon miliyoyin zagayowar matsi, girgizar zafi, da fallasa sinadarai. Bayanan da aka samu daga waɗannan gwaje-gwajen sun tabbatar da zaɓin ƙira da kayan aiki, wanda hakan ya share fagen ci gaban mold gaba ɗaya.

 

Takaddun Shaidar Samar da Kayan Aiki: Kafin ƙaddamar da samar da kayan aiki da yawa, Ansix Tech ta aiwatar da cikakken Tsarin Amincewa da Kayan Aiki (PPAP). Wannan ya haɗa da samar da sassan daga ƙirar samarwa ta ƙarshe, gudanar da nazarin iyawa kan mahimman ma'auni, da kuma gabatar da takardu masu yawa. Takaddun shaida mai nasara shaida ce ta ƙarfin ƙira, ƙirar, da tsarin.

 

Zuciyar Al'amari: Zaɓin Kayan Dabaru

Zaɓin kayan filastik shine mafi mahimmancin shawara ta fasaha. Abubuwan da ake buƙata don yin gogayya da ƙarfe a ƙarfi da karko. Ansix Tech ta kimanta wasu polymers masu aiki mai girma, a ƙarshe ta ƙayyade kayan bisa ga takamaiman buƙatun aiki:

 

Babban Kayan Aiki (Samfuri) Muhimman Halaye & Dalili

Famfon Gilashin Mai Matsi Mai Girman Gilashi Mai Ƙarfafa Polyphenylene Sulfide (PPS) (misali, Toray Torelina®) Nauyin daidaito na musamman (260°C). Ƙarfafa zaren gilashi yana ba da ƙarfin da ake buƙata don ɗaukar matsin lamba na ciki.

Famfon Mai Juyawa Biyu-biyu Mai Ƙarfin Carbon-Fiber Reinforced Polyetheretherketone (PEEK) (misali, Victrex 450CA30) Haɗin ƙarfin injina mara misaltuwa, juriya ga gajiya, da ƙarancin gogayya. Ya dace da abubuwan da ke aiki da ƙarfi waɗanda ke fuskantar ƙarfin yankewa mai yawa. Man shafawa da ke cikinsa yana rage lalacewa kuma yana inganta inganci.

Man Fetur da Haɗawa Na Gabaɗaya Polyoxymethylene Mai Daidaita Zafi (POM/Acetal) (misali, DuPont Delrin®) Daidaito mai kyau na tauri, tauri, da juriya ga rarrafe. Yana ba da kyakkyawan saman hatimi, ƙarancin shan danshi, da kuma ingantaccen injin aiki bayan an yi masa gyaran fuska.

Wannan dabarar kayan da aka yi niyya ta guji yawan kashe kuɗi na amfani da PEEK ga dukkan sassa, maimakon haka, ana amfani da shi ne kawai inda kadarorinsa masu mahimmanci suke da mahimmanci, don haka inganta farashin tsarin gabaɗaya.

 

Injiniyan Mod: Babban Aiki na Daidaito

Modulation shine injin samar da kayayyaki da yawa. Don wannan aikin, Ansix Tech ta tsara kuma ta gina tsarin mold mai ramuka da yawa, mai saurin gudu wanda ya ƙunshi fasahar yin mold ta zamani.

 

Binciken Guduwar Mold (DFM): Kafin a yanke ƙarfe, an gudanar da cikakken nazarin Moldflow. Wannan kwaikwayon ya annabta kwararar robobi a cikin ramin, wanda ya ba injiniyoyi damar inganta wurin ƙofar don tabbatar da daidaiton cikawa da rage layukan walda. Hakanan ya jagoranci ƙirar tsarin sanyaya don tabbatar da cire zafi iri ɗaya, wanda yake da mahimmanci don sarrafa lokacin zagayowar da hana yaɗuwar wani ɓangare.

 

Zaɓin Karfe na Mold: Ga ramuka da ƙwanƙolin, an zaɓi bakin ƙarfe mai tauri (misali, Stavax ESR). Yana ba da kyakkyawan gogewa don kammala sassa masu santsi, juriya mai ƙarfi don tsawon rai daga robobi masu ƙarfi, da kuma juriya mai kyau ga tsatsa.

 

Tsarin Tsarin Mahimmanci:

 

Tsarin Sanyaya: An yi amfani da tsarin tashar sanyaya ta hanyar amfani da laser sintering, ta hanyar bin tsari mai rikitarwa na ɓangaren. Wannan yana samar da sanyaya cikin sauri da daidaito fiye da hanyoyin haƙa na gargajiya, yana rage lokacin zagayowar da sama da 15% da kuma inganta daidaiton sassan.

 

Tsarin Gudu da Ƙofa: An yi amfani da tsarin gudu mai zafi tare da ƙofofin bawul masu sarrafawa daban-daban. Wannan yana kawar da sharar mai gudu mai sanyi, yana ba da damar cikawa a jere don inganta marufi, kuma yana ba da damar cirewa ta atomatik, wanda yake da mahimmanci don sarrafa haƙoran kayan aiki masu laushi.

 

Tsarin Fitar da Kaya: An tsara haɗakar fil ɗin fitilolin ...

 

Cin Nasara Kan Kalubalen Masana'antu

Hanyar samar da kayayyaki mara aibi ta cika da cikas na fasaha:

 

Kalubale na 1: Kula da Ƙananan Juriya. Bayanan gear da littattafan bearing suna buƙatar juriya a cikin ±0.02mm. Duk wani karkacewa zai haifar da hayaniya, zubewa, ko raguwar inganci. Ansix Tech ta magance wannan ta hanyar ƙera injin CNC mai matuƙar daidaito, sannan a goge shi da kyau da kuma tabbatar da CMM (Coordinate Measuring Machine) a cikin aiki.

 

Kalubale na 2: Gudanar da Yaƙi. Haɗakar kayan da aka cika da gilashi da kauri mara daidaiton bango ya haifar da babban haɗarin yaƙi. Mafita ita ce dabarar biyu: inganta ƙirar ƙofar da sanyaya ta hanyar kwaikwayon kwaikwayo, da kuma haɓaka ingantaccen tsarin sanyaya bayan ƙera don rage damuwa a cikin gida.

 

Kalubale na 3: Sacewa daga Roba Mai Ƙarfafawa. Gilashin da zare na carbon da ke cikin robobi suna da matuƙar gogewa. Domin cimma tsawon rai na mold na sama da harbi miliyan 1, an yi wa saman mold ɗin magani da ingantaccen fenti na Physical Vapor Deposition (PVD), kamar Titanium Aluminum Nitride (TiAlN), wanda hakan ke ƙara taurin saman da juriyar sawa sosai.

 

Tsarin Gyaran Allura: Symphony of Control

A fannin samar da kayayyaki, an mayar da hankali kan inganta tsarin aiki don inganci da kuma kula da farashi.

 

Inganta Tsarin Aiki: Ta amfani da hanyar Tsarin Gwaje-gwaje (DOE), injiniyoyi sun gyara mahimman sigogi guda huɗu: zafin narkewa, saurin allura/matsi, matsin lamba na marufi, da lokacin sanyaya. Manufar ita ce a nemo wurin da ya samar da sassa masu kyau a cikin ɗan gajeren lokacin zagayowar. Misali, inganta bayanin marufi ya rage bambancin nauyin sassa zuwa ƙasa da 0.5%, wanda ke fassara kai tsaye zuwa tanadin kayan aiki.

 

Inganci & Kula da Kuɗi: Tsarin mai gudu mai zafi da aka haɗa da sanyaya mai daidaitawa ya rage lokacin zagayowar da kashi 20% idan aka kwatanta da gwaje-gwajen farko. Bugu da ƙari, ta hanyar sake niƙa da sake amfani da sprues da runners cikin alhaki (inda kayan suka ba da izini), Ansix Tech ta cimma ƙimar amfani da kayan da ya wuce kashi 98%, wanda hakan ya rage farashin kayan da aka kashe a kowane ɓangare.

 

Neman Inganci Mai Sauƙi

Inganci ana ƙera shi a kowane mataki. Tsarin aikin samarwa ya haɗa da:

 

Kulawa a Cikin Tsarin Aiki: Na'urori masu auna zafin jiki na ainihin lokaci suna lura da matsin lamba na rami, zafin jiki, da saurin allura. Duk wani karkacewa da ya wuce ƙa'idodin sarrafawa mai tsauri yana haifar da ƙararrawa ta atomatik.

 

Dubawar Ganuwa ta atomatik 100% (AOI): Kowane ɓangaren da aka samar yana yin gwajin AOI don duba lahani na gani, walƙiya, da kuma ɗaukar hotuna na ɗan gajeren lokaci.

 

Kula da Tsarin Lissafi (SPC): Ana auna ma'auni masu mahimmanci bisa ga samfurin samfuri, kuma ana zana bayanai akan jadawalin sarrafawa don tabbatar da cewa tsarin ya kasance mai karko kuma mai iya aiki (Cpk > 1.67).

 

Gwajin Aiki: Kashi ɗaya cikin ɗari na sassan kowane rukuni ana gwada zubewar ruwa da kuma gwajin fashewar matsin lamba a dakin gwaje-gwajen Ansix Tech, wanda hakan ke kwaikwayon ƙa'idodin NIDEC.

 

Marufi: Ana tsaftace sassan a cikin yanayi mai sarrafawa, ana naɗe su a cikin kwantena masu hana tsatsauran rabe-rabe don hana lalacewar sufuri, kuma ana yi musu lakabi da cikakken bayanan gano su (lambar fili, ramin mold, tambarin lokaci).

 

Alƙawarin Isarwa Mai Sauri: Daga Oda zuwa Tashar Jiragen Ruwa

Tsarin "tsayawa ɗaya" na Ansix Tech ya kasance mabuɗin biyan buƙatun NIDEC masu tsauri na lokaci-lokaci zuwa kasuwa. An matse dukkan tsarin, tun daga daskarewar ƙira ta ƙarshe zuwa rukunin samarwa na farko da aka shirya don jigilar kaya, zuwa cikin makonni 14. An cimma wannan ta hanyar injiniyan aiki mai layi ɗaya: an fara ƙirar mold yayin da takaddun shaida na kayan ƙarshe ke jiran aiki; an riga an yi odar kayan tushe na mold ta amfani da ɗakunan karatu na yau da kullun; kuma an yi shirin samar da gwaji a lokaci guda tare da ƙera mold. Wannan haɗin kai mara matsala na ƙira, yin mold, da tsara samarwa babban fa'ida ne na gasa.

 

Ansix Tech: Samar da Aminci da Darajar da Za a Iya Samu

Wannan aikin da aka yi da NIDEC shaida ce ta zurfin gogewar Ansix Tech a masana'antar. Ya wuce kawai yin wani ɓangare na bugawa. Ƙimar kamfanin ta ta'allaka ne da ikonsa na rage yawan kuɗin kayan aikin ga abokan cinikinsa ta hanyoyi uku masu mahimmanci:

 

Zaɓin Kayan Aiki Mai Hankali: Jagorar abokan ciniki zuwa ga kayan aiki mafi inganci waɗanda suka cika duk sharuɗɗan aiki, tare da guje wa wuce gona da iri na injiniya.

 

Ingantaccen Tsarin Aiki: Rage farashi ga kowane ɓangare ta hanyar saurin lokacin zagayowar, yawan amfanin ƙasa mafi girma, da kuma rage ɓarnar da aka samu.

 

Tsarin Haɗin gwiwar Masana'antu: Ba da shawarar gyare-gyaren ƙira waɗanda ke sauƙaƙa ƙira, inganta inganci, da kuma kawar da ayyukan da ba na biyu ba.

 

"Haɗin gwiwa da Ansix Tech ya kawo sauyi ga wannan shirin famfo," in ji wani babban injiniyan samar da kayayyaki a NIDEC. "Kwarewarsu ta fasaha ba wai kawai ta tabbatar da cewa mun cimma burinmu na inganci da aiki ba, har ma da mayar da hankali kan inganta farashi a duk tsawon lokacin tanadin da ba mu yi tsammani ba. Su ne ainihin faɗaɗa ƙungiyar injiniyanmu."

 

Kammalawa: Kafa Sabon Ma'auni

Nasarar isar da famfon NIDEC mai ƙarfi da kayan aikin famfon da ke amfani da su ta hanyar amfani da hanyoyi biyu ya nuna wani muhimmin ci gaba a fannin kera kayayyaki: haɗuwar kimiyyar kayan aiki, kwaikwayon dijital, da injiniyan daidaito. Ansix Tech ta nuna cewa tare da abokin tarayya mai kyau, ƙaura daga ƙarfe zuwa robobi masu aiki mai yawa don aikace-aikace masu mahimmanci ba wai kawai yana yiwuwa ba, har ma yana da kyau a fannin kasuwanci da fasaha.

 

Yayin da masana'antu a duk duniya ke ƙoƙarin samun ingantaccen aiki da dorewa, ikon samar da kayan filastik masu sauƙi, ƙarfi, da rikitarwa zai zama babban abin da zai fi muhimmanci. Ta hanyar irin waɗannan ayyuka, Ansix Tech ba wai kawai tana cike molds ba ne; tana taimakawa wajen tsara makomar fasahar samar da wutar lantarki mai ƙarfi, wani ɓangare ɗaya da aka yi daidai a lokaci guda.

Kamfanin Ansix Tech Ltd

Idan kuna da wani shiri da ya shafi famfon gear mai matsin lamba na NIDEC na Japan, famfon da ke amfani da na'urar sarrafa kansa ta atomatik, za ku iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com

 

#www.ansixtech.com #ansixtech.com #Japan NIDEC mai yawan amfani da injin famfo mai amfani da wutar lantarki, famfon sarrafa kansa mai sassa biyu #Ansix mold Ltd #Masana'antar sarrafa bututun famfo na Volkswagen #Mold na allurar Ansix #Masana'antar sarrafa bututun famfo na Volkswagen #Masana'antar sarrafa bututun famfo na Volkswagen #Masana'antar sarrafa bututun famfo na Volkswagen #Mold na tallan ƙofar Volkswagen #Mold na tallan ƙofar Ansix #Kamfanonin fasahar Ansix #Masana'antar fasahar Ansix #Masana'antar fasahar Ansix #Mold na tallan Ansix #Masana'antar sarrafa bututun famfo na Volkswagen #Masana'antar sarrafa bututun famfo na Volkswagen #Masana'antar sarrafa bututun famfo na Volkswagen #Masana'antar sarrafa bututun famfo na Volkswagen #Masana'antar sarrafa bututun famfo na Volkswagen #Masana'antar sarrafa bututun famfo na Volkswagen #Masana'antar sarrafa bututun famfo na Volkswagen mai siffar L #Masana'antar sarrafa bututun famfo na allura #Kamfanonin sarrafa bututun famfo na Volkswagen na tallan ƙofar Volkswagen #Masana'antar sarrafa bututun famfo na Volkswagen mai iyaka #Masana'antar sarrafa bututun famfo na Ansix #Kamfanonin kamfanin Ansix #Kamfanonin kamfanin Ansix China #Masana'antar allon ciki ta ƙofar Volkswagen #Ansix Tech #Ansix Tech mold #Antix Tech mold #Antix ƙofa allurar ciki ta ƙofar Volkswagen #Kamfanin gyaran allurar ciki ta ƙofar Volkswagen #Antix ƙofa ta ciki ta ƙofar Volkswagen #Antix ƙofa ta ciki ta ƙofar Volkswagen #Antix ƙofa ta ciki ta ƙofar Volkswagen #Antix ƙofa ta ciki ta ƙofar Volkswagen #Antix Tech mold #Antix smold #Antix smold #Antix smold #Madarar da ta dace sosai #Allon cikin ƙofar Volkswagen #Madarar allura #Allon cikin ƙofar Volkswagen Masana'anta #Allon cikin ƙofar Volkswagen Kamfanin #Babban Masana'antar Mold na Allura #Babban Masana'antar Mold na Allura #Allon cikin ƙofar Volkswagen Kamfanin #Allon cikin ƙofar Volkswagen Masana'antar Mold na Allura #Allon cikin ƙofar Volkswagen Masana'antar Mold na Allura #Allon cikin ƙofar Volkswagen Masana'antar Mold na Allura #Allon cikin ƙofar Volkswagen Masana'antar Molding na Allura #Allon cikin tan 3000 #Allon cikin tan 4500 Masana'antar Molding na Allura #Babban Masana'antar Mold na Allura #Babban Masana'antar Mold na Allura #Babban Masana'antar Mold na Allura #Masana'antar Mold na Allura #Allon cikin filastik