Pampu ya giya ya NIDEC yaku Japan yokhala ndi mphamvu zambiri, pampu yodzipangira yokha mbali zonse ziwiri

Pampu ya giya ya NIDEC yaku Japan yokhala ndi mphamvu zambiri, pampu yodzipangira yokha mbali zonse ziwiri

 

Ansix Ukadaulo Wapatsa Mphamvu Mapampu a Next-Gen a NIDEC ndi Precision Injection Molding

 

Mu dziko lofunika kwambiri la zinthu zamafakitale ndi zamagalimoto, kusintha kuchoka pa chitsulo kupita ku pulasitiki yogwira ntchito bwino ndi ntchito yosalekeza yoyendetsedwa ndi kufunikira kochepetsa kulemera, kukana dzimbiri, komanso ukadaulo wovuta komanso wogwirizana. Kusinthaku ndikofunikira kwambiri m'makina ogwiritsira ntchito madzi, komwe zinthu ziyenera kupirira kupsinjika kwakukulu, kutentha, komanso kuwonetsedwa ndi mankhwala. Ansix Tech, katswiri wotsogola pakupanga ma injection molding ndi nkhungu, yomwe yangomaliza kumene ntchito yofunika kwambiri ya Japan NIDEC Corporation, mtsogoleri wapadziko lonse lapansi pamakina olondola ndi mapampu.

Kupanga bwino komanso kupanga zinthu zambiri zofunika kwambiri zapulasitiki pa pampu yaposachedwa ya NIDEC ya giya yothamanga kwambiri komanso pampu yodzipangira yokha mbali zonse ziwiri kukuwonetsa mgwirizano wabwino pakati pa kapangidwe ka zinthu zatsopano ndi luso lamakono lopanga zinthu. Ntchitoyi sikuti imangokwaniritsa zofunikira zamakampani aku Japan okha. miyezo komanso akuwonetsa momwe sayansi ya zinthu zamakono komanso kukonza njira zingachepetsere kwambiri ndalama zomwe zimagwiritsidwa ntchito popanga zinthu zina pamene zikuwonjezera magwiridwe antchito ndi kudalirika.

 

Genesis wa Pulojekiti: Kukwaniritsa Kufunika kwa Msika Molondola

Mabanja atsopano a mapampu a NIDEC adapangidwa kuti azigwiritsidwa ntchito kwambiri pakuwongolera kutentha kwa magalimoto, makina amafakitale, ndi zida zogwirira ntchito bwino. Msika umafuna zida zazing'ono, zopepuka, komanso zosagwiritsa ntchito mphamvu zambiri, zomwe zimapangitsa kuti ukadaulo wa mapampu ufike pamlingo wake. Pampu ya giya yothamanga kwambiri idapangidwa kuti ipange miyeso yeniyeni yamadzimadzi mumakina opaka mafuta ndi mafuta, yomwe imafuna kukhazikika kwapadera komanso kukana kusintha komwe kumabwera chifukwa cha kupanikizika. Pampu yodzipangira yokha, yomwe nthawi zambiri imagwiritsidwa ntchito m'magawo oziziritsira, iyenera kuthana ndi kupanikizika mwachangu ndikupewa kukokoloka kwa cavitation.

 

Mapampu onsewa amagwiritsa ntchito kapangidwe kake kokhala ndi chidebe, komwe rotor imatsekedwa mkati mwa bokosi la resin, zomwe zimapereka ubwino waukulu pakulemera ndi mtengo kuposa nyumba zachitsulo zachikhalidwe. Komabe, kapangidwe kameneka kamabweretsa mavuto akulu: chidebe cha pulasitiki chiyenera kukhala ndi mphamvu zambiri zamkati popanda kusweka, kutuluka, kapena kupotoza, zomwe zingasokoneze chisindikizo chofunikira pakati pa stator ndi rotor.

 

Ansix Tech sinali yongogulitsa zida zokha komanso monga bwenzi la chitukuko, yomwe inali ndi udindo wosintha malingaliro a kapangidwe ka NIDEC kukhala zinthu zodalirika komanso zopanga zambiri. Ntchito ya polojekitiyi inakhudza unyolo wonse wamtengo wapatali: kuyambira kutsimikizira kapangidwe ka zitsanzo ndi kusankha zinthu mpaka kupanga ndi kupanga zinthu zolemera kwambiri.Mold yolondolas, kukonza njira, ndipo potsiriza, kupanga zinthu zambiri kovomerezeka.

 

Ndondomeko Yopambana: Kuchokera ku Chitsanzo mpaka Kupanga Kovomerezeka

Ntchitoyi inatsatira njira yokhwima komanso yokhazikika yokonza zinthu:

 

Kapangidwe ka Prototype & DFM (Kapangidwe ka Kupanga): Gulu la mainjiniya la Ansix Tech linachita kafukufuku wathunthu wa DFM pa zitsanzo zoyambirira za 3D za nyumba zopopera ndi magiya amkati. Pogwiritsa ntchito pulogalamu yapamwamba yoyeserera, adapeza mavuto omwe angakhalepo monga zizindikiro za sink, mizere yolumikizira (yomwe ndi yofunika kwambiri chifukwa imatha kukhala malo olephera pansi pa kupanikizika), komanso makulidwe a khoma osafanana. Kugwirizana koyambirira kunalola kusintha kapangidwe komwe kunathandizira kwambiri kupangika popanda kusokoneza ntchito.

 

Kutsimikizira Kupanga: Zida zoyeserera mwachangu zinapangidwa kuti zipange zitsanzo zoyambirira pogwiritsa ntchito mapulasitiki osankhidwa aukadaulo. Zitsanzozi zinayesedwa mwamphamvu m'ma laboratories a NIDEC, zomwe zinayesa mamiliyoni ambiri a kuthamanga kwa mpweya, kutentha, komanso kuwonetsedwa ndi mankhwala. Deta yochokera ku mayesowa inatsimikizira kapangidwe ndi zinthu zomwe zasankhidwa, zomwe zinatsegula njira yopangira nkhungu yonse.

 

Satifiketi Yopanga Zinthu Zambiri: Asanayambe kupanga zinthu zambiri, Ansix Tech idachita zonse Zovomerezeka ndi Kupanga Zinthu (PPAP). Izi zidaphatikizapo kupanga zinthu kuchokera ku nkhungu yomaliza yopangira, kuchita maphunziro okhudza luso pa zinthu zofunika kwambiri, komanso kutumiza zikalata zambiri. Satifiketi yopambana inali umboni wa kulimba kwa kapangidwe, nkhungu, ndi njira yake.

 

Mtima wa Nkhani: Kusankha Zinthu Mwanzeru

Kusankha zinthu zapulasitiki kunali chisankho chofunikira kwambiri chaukadaulo. Zigawozo zinkafunika kuti zigwirizane ndi chitsulo pa mphamvu ndi kulimba. Ansix Tech inayesa ma polima angapo ogwira ntchito bwino, pomaliza pake inatchula zinthuzo kutengera zofunikira zenizeni zogwirira ntchito:

 

Zinthu Zofunika Kwambiri (Chitsanzo) Makhalidwe Ofunika & Chifukwa

Nyumba Yopopera Magetsi Yokhala ndi Ulusi Wolimbikitsidwa ndi Galasi-Ulusi Wolimbikitsidwa ndi Polyphenylene Sulfide (PPS) (monga Toray Torelina®) Yokhazikika kwambiri (260°C). Kulimbitsa ulusi wagalasi kumapereka mphamvu yofunikira yolimba komanso kulimba kuti iteteze kupsinjika kwamkati.

Impeller & Gears ya Bidirectional Pump Impeller & Gears Carbon-Fiber Reinforced Polyetheretherketone (PEEK) (monga Victrex 450CA30) Kuphatikiza kosayerekezeka kwa mphamvu ya makina, kukana kutopa, komanso kupsinjika kochepa. Ndikoyenera kwambiri pazinthu zosinthika zomwe zimakhala ndi mphamvu zambiri zodula. Kupaka kwake koyambirira kumachepetsa kuwonongeka ndikuwongolera magwiridwe antchito.

Chikhomo Chachikulu & Zolumikizira Polyoxymethylene Yokhazikika pa Kutentha (POM/Acetal) (monga DuPont Delrin®) Kulinganiza bwino kwambiri kwa kuuma, kulimba, ndi kukana kukwawa. Kumapereka malo abwino otsekera, kuyamwa chinyezi chochepa, komanso makina abwino kwambiri ogwirira ntchito pambuyo pa kupanga.

Njira yolunjikayi ya zinthu inapewa kugwiritsa ntchito PEEK pa zinthu zonse mopitirira muyeso, m'malo mwake inagwiritsidwa ntchito pokhapokha ngati zinthu zake zapamwamba zinali zofunika kwambiri, motero kukonza mtengo wonse wa makinawo.

 

Kupanga Chikombole: Ntchito Yaluso Kwambiri Yolondola

Chikombole ndi injini yopangira zinthu zambiri. Pa ntchitoyi, Ansix Tech idapanga ndikumanga makina a chikombole okhala ndi mabowo ambiri komanso otentha omwe amagwiritsa ntchito ukadaulo wamakono wopanga chikombole.

 

Kusanthula kwa Mayendedwe a Nkhungu (DFM): Asanadule chitsulo, kusanthula kwatsatanetsatane kwa Moldflow kunachitika. Kuyerekezera kumeneku kunaneneratu kuyenda kwa pulasitiki yosungunuka mkati mwa dzenjelo, zomwe zinalola mainjiniya kukonza bwino malo a chipata kuti atsimikizire kudzaza bwino ndikuchepetsa mizere yolukira. Kunatsogoleranso kapangidwe ka makina oziziritsira kuti atsimikizire kutulutsa kutentha kofanana, kofunikira kwambiri powongolera nthawi yozungulira komanso kupewa kusokonekera kwa magawo.

 

Kusankha Chitsulo cha Nkhungu: Pa mabowo ndi pakati, chitsulo chosapanga dzimbiri cholimba kale (monga Stavax ESR) chinasankhidwa. Chimapereka kunyezimira kwabwino kwambiri kuti chikhale chosalala, cholimba kwambiri kuti chikhale cholimba motsutsana ndi mapulasitiki olimba, komanso cholimba bwino chifukwa cha dzimbiri.

 

Kapangidwe ka Machitidwe Ofunika:

 

Njira Yoziziritsira: Kapangidwe ka njira yoziziritsira yofanana ndi kamene kanapangidwa pogwiritsa ntchito laser sintering, potsatira mawonekedwe ovuta a gawolo. Izi zimapangitsa kuti kuziziritsa kukhale kofulumira komanso kofanana kuposa njira zobowoledwa mwachizolowezi, zomwe zimachepetsa nthawi yozungulira ndi kupitirira 15% ndikuwonjezera kukhazikika kwa gawo.

 

Dongosolo la Runner & Gate: Dongosolo lothamanga lotentha lomwe lili ndi zipata zama valve zoyendetsedwa payekhapayekha linagwiritsidwa ntchito. Izi zimachotsa zinyalala za runner zozizira, zimathandiza kudzaza motsatizana kuti zigwirizane bwino, komanso zimathandiza kuchotsa zotsalira zokha, zomwe ndizofunikira kwambiri pogwira mano ofooka a zida.

 

Dongosolo Lotulutsa Magazi: Kuphatikiza kwa mapini otulutsira madzi molondola, ma ejector otulutsira manja, ndi kutulutsa madzi kothandizidwa ndi mpweya kunapangidwa kuti zitsimikizire kuti ziwalo zovuta komanso zokokedwa mozama zatulutsidwa mu nkhungu popanda kupotoza kapena kuwonongeka.

 

Kuthana ndi Mavuto Opanga Zinthu

Njira yopangira zinthu zopanda vuto inali yodzaza ndi zopinga zaukadaulo:

 

Vuto 1: Kusunga Kulekerera Kwapang'ono. Ma profiles a magiya ndi ma bearing journal amafunikira kulekerera mkati mwa ± 0.02mm. Kupatuka kulikonse kungayambitse phokoso, kutuluka kwa madzi, kapena kuchepa kwa magwiridwe antchito. Ansix Tech adathetsa izi kudzera mu CNC yokonza nkhungu molondola kwambiri, kutsatiridwa ndi kupukuta mosamala komanso kutsimikizira CMM (Coordinate Measuring Machine) mkati mwa ndondomekoyi.

 

Vuto Lachiwiri: Kusamalira Warpage. Kuphatikiza kwa zinthu zodzazidwa ndi galasi ndi makulidwe osafanana a makoma kunabweretsa chiopsezo chachikulu cha warpage. Yankho linali njira ziwiri: kukonza chipata ndi kapangidwe koziziritsira pogwiritsa ntchito simulation, ndikupanga njira yeniyeni yokonzera pambuyo pa molding kuti muchepetse kupsinjika kwamkati.

 

Vuto Lachitatu: Kuwonongeka kwa Mapulasitiki Olimbikitsidwa. Ulusi wa galasi ndi kaboni m'mapulasitiki ndi wovuta kwambiri. Kuti nkhungu ikhale ndi moyo woposa 1 miliyoni, malo ofunikira a nkhungu adakonzedwa ndi zokutira zapamwamba za Physical Vapor Deposition (PVD), monga Titanium Aluminium Nitride (TiAlN), zomwe zimapangitsa kuti pamwamba pakhale kuuma komanso kusawonongeka.

 

Njira Yopangira Jakisoni: Symphony of Control

Pa gawo lopanga, cholinga chinasanduka kukonza njira kuti zinthu ziyende bwino komanso kuti pakhale kuwongolera ndalama.

 

Kukonza Njira: Pogwiritsa ntchito njira ya Design of Experiments (DOE), mainjiniya adakonza magawo anayi ofunikira: kutentha kosungunuka, liwiro la jakisoni/kupanikizika, kuthamanga kwa kulongedza, ndi nthawi yozizira. Cholinga chinali kupeza malo abwino omwe adapanga magawo abwino kwambiri munthawi yochepa kwambiri. Mwachitsanzo, kukonza mawonekedwe a kulongedza kunachepetsa kusiyana kwa kulemera kwa magawo kukhala ochepera 0.5%, zomwe zikutanthauza kuti zinthuzo zisungidwa mwachindunji.

 

Kuchita Bwino & Kuwongolera Mtengo: Dongosolo lophatikizana la hot runner ndi kuzizira kofanana kunachepetsa nthawi yozungulira ndi 20% poyerekeza ndi mayeso oyamba. Kuphatikiza apo, mwa kugayanso ndikugwiritsanso ntchito mosamala ma sprues ndi ma runner (ngati katundu wazinthu amaloledwa), Ansix Tech idapeza kuchuluka kwa kugwiritsa ntchito zinthu zopitilira 98%, zomwe zidachepetsa kwambiri mtengo wa zopangira pa gawo lililonse.

 

Kufunafuna Ubwino Mosalekeza

Ubwino umapangidwa mu gawo lililonse. Njira yopangira zinthu imaphatikizapo:

 

Kuwunika Munthawi Yogwirira Ntchito: Masensa enieni amawunika kuthamanga kwa mpweya m'mimba, kutentha, ndi liwiro la jakisoni. Kupatuka kulikonse kunja kwa malire okhwima owongolera kumayambitsa alamu yodziyimira yokha.

 

Kuwunika Kokha Kokha 100% (AOI): Chigawo chilichonse chopangidwacho chimadutsa mu AOI kuti chione ngati pali zolakwika m'maso, kuwala, ndi zithunzi zazifupi.

 

Kuwongolera Njira Zowerengera (SPC): Miyeso yofunikira imayesedwa potengera zitsanzo, ndipo deta imajambulidwa pa ma chart owongolera kuti zitsimikizire kuti njirayi ikukhalabe yokhazikika komanso yokhoza (Cpk > 1.67).

 

Kuyesa Ntchito: Peresenti ya zigawo kuchokera mu gulu lililonse zimayesedwa kutayikira kwa madzi ndi kuphulika kwa mpweya mu labu ya Ansix Tech, zomwe zimatsanzira miyezo ya NIDEC.

 

Kupaka: Zigawo zimatsukidwa pamalo olamulidwa, zimapakidwa m'zidebe zotetezedwa kuti zisawonongeke, ndipo zimalembedwa ndi deta yonse yolondola (nambala ya malo, malo obisika a nkhungu, nthawi yodindira).

 

Lonjezo Lotumiza Mwachangu: Kuchokera ku Order Kupita ku Dock

Chitsanzo cha Ansix Tech chophatikizidwa cha "chokhazikika" chinali chofunikira kwambiri pakukwaniritsa zofuna za NIDEC zokhudzana ndi nthawi yogulitsira. Njira yonseyi, kuyambira kuzizira komaliza kwa kapangidwe mpaka gulu loyamba lokonzekera kutumizidwa, idakanikizidwa kukhala milungu 14 yodziwika bwino. Izi zidatheka kudzera mu uinjiniya wofanana wa ntchito: kapangidwe ka nkhungu kanayamba pomwe ziphaso zomaliza zazinthu zinali zikuyembekezera; zigawo za maziko a nkhungu zidayitanidwa pasadakhale pogwiritsa ntchito malaibulale okhazikika; ndipo kukonzekera kupanga koyeserera kunachitika nthawi imodzi ndi kupanga nkhungu. Kuphatikiza kopanda vuto kwa kapangidwe, kupanga nkhungu, ndi kukonzekera kupanga ndi mwayi waukulu wampikisano.

 

Ansix Tech: Kupereka Kudalirika ndi Mtengo Wooneka

Pulojekitiyi ndi NIDEC ndi umboni wa luso la Ansix Tech pamakampani. Imapitirira kupitirira kungopanga gawo losindikiza. Kufunika kwa kampaniyo kuli m'kuthekera kwake kuchepetsa kwambiri mtengo wonse wa zinthu zomwe makasitomala ake amagwiritsa ntchito pogwiritsa ntchito njira zitatu zofunika:

 

Kusankha Zinthu Zanzeru: Kutsogolera makasitomala ku zinthu zotsika mtengo kwambiri zomwe zikugwirizana ndi miyezo yonse yogwirira ntchito, kupewa kugwiritsa ntchito zinthu mopitirira muyeso.

 

Ubwino Wokonza Njira: Kuchepetsa mtengo pa gawo lililonse kudzera mu nthawi yofulumira, zokolola zambiri, komanso kuchepa kwa zotsalira.

 

Kapangidwe ka Mgwirizano Wopanga Zinthu: Kupereka malingaliro osintha kapangidwe ka zinthu zomwe zimapangitsa kuti zikhale zosavuta kupanga zinthu, kukonza ubwino, komanso kuchotsa ntchito zina.

 

"Kugwira ntchito limodzi ndi Ansix Tech kwasintha kwambiri pulogalamu yopopera iyi," adatero mainjiniya wamkulu wa NIDEC. "Ukatswiri wawo waukadaulo sunangotsimikizira kuti takwaniritsa zolinga zathu zabwino komanso magwiridwe antchito komanso kuyang'ana kwawo pakukonza mtengo m'moyo wonse kunapereka ndalama zomwe sitinaziyembekezere. Ndiwowonjezera weniweni wa gulu lathu la mainjiniya."

 

Kutsiliza: Kukhazikitsa Benchmark Yatsopano

Kupereka bwino kwa pampu ya giya ya NIDEC yokhala ndi mphamvu yamagetsi komanso zida zodzipangira zokha zomwe zimayang'ana mbali zonse ziwiri kukuwonetsa njira yofunika kwambiri pakupanga zinthu zapamwamba: kuphatikiza sayansi ya zinthu, kuyerekezera kwa digito, ndi uinjiniya wolondola. Ansix Tech yawonetsa kuti ndi mnzake woyenera, kusamuka kuchoka pa chitsulo kupita ku pulasitiki yogwira ntchito bwino kwambiri kuti igwiritsidwe ntchito kwambiri sikuti kungotheka kokha komanso ndikwabwino kwambiri pamalonda komanso paukadaulo.

 

Pamene mafakitale padziko lonse lapansi akulimbikira kuti zinthu ziyende bwino komanso kuti zinthu zizikhala bwino, luso lopanga zinthu zapulasitiki zopepuka, zolimba, komanso zovuta kwambiri lidzakhala lofunika kwambiri. Kudzera m'mapulojekiti ngati awa, Ansix Tech sikuti imangodzaza nkhungu zokha, koma ikuthandiza kukonza tsogolo la ukadaulo wamagetsi wamadzimadzi, gawo limodzi lopangidwa molondola nthawi imodzi.

Ansix Tech Co Ltd.

Ngati muli ndi mapulani okhudzana ndi pampu ya giya yamphamvu ya Japan NIDEC, pampu yodzipangira yokha yomwe imayenda mbali zonse ziwiri, mutha kulumikizana nafe nthawi iliyonse. Tidzasintha malingaliro anu kukhala enieni, kukulolani kukwaniritsa maloto anu, ndikulandira maoda akuluakulu pamsika. Zambiri zathu zolumikizirana ndi info@ansixtech.com. Kapena funsani CTO wathu, tumizani imelo ku: stephen@ansixtech.com

 

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