Pombi yegiya ine simba repamusoro yeNIDEC yeJapan, pombi yekuzvigadzirira yega inoenda kumativi maviri

Pombi yegiya ine simba repamusoro yeNIDEC yeJapan, pombi yekuzvigadzirira yega inoenda kumativi maviri

 

Ansix Tekinoroji Inosimudzira Mapombi eNext-Gen eNIDEC nePrecision Injection Molding

 

Munyika ine zvinhu zvakawanda zvemaindasitiri nemotokari, kuchinja kubva pasimbi kuenda kupurasitiki inoshanda zvakanyanya ibasa risingaperi rinokonzerwa nekuda kwekuderedza huremu, kuramba ngura, uye hunyanzvi hwakabatana. Kuchinja uku kwakakosha zvikuru muhurongwa hwekubata mvura, uko zvinhu zvinofanira kutsungirira kumanikidzwa kwakanyanya, tembiricha, uye kusangana nemakemikari. Anotungamira basa iri ndiAnsix Tech, nyanzvi mukugadzira majekiseni epamusoro uye kugadzira mold, iyo ichangobva kupedzisa chirongwa chakakosha cheJapan NIDEC Corporation, mutungamiri wepasi rose mumota nemapombi ekugadzirisa.

Kubudirira kwekugadzirwa kwezvinhu zvakakosha zvepurasitiki zvepamupu yegiya ine simba repamusoro yeNIDEC uye pombi inozvigadzira yega inotungamira kumativi maviri zvinoratidza kubatana kwakakwana pakati pekugadzira zvigadzirwa zvitsva uye kugona kwekugadzira zvinhu zvemazuva ano. Chirongwa ichi hachingosanganisi chete neindasitiri yeJapan yakasimba. mitemo asi zvakare inoratidza kuti sainzi yezvinhu zvine chekuita nehurongwa uye kugadzirisa mashandiro ehurongwa zvinogona kuderedza zvakanyanya mari yezvikamu uku zvichiwedzera kushanda nekuvimbika.

 

Chivako cheProject: Kusangana nezvinodiwa neMusika neKunyatsorongeka

Mapombi matsva eNIDEC akagadzirwa kuti ashandiswe zvakanyanya mukutarisira kupisa kwemotokari, michina yemaindasitiri, uye midziyo inoshanda zvakanyanya. Musika unoda midziyo midiki, yakareruka, uye isingashandise simba zvakanyanya, zvichisundira tekinoroji yepombi kusvika pamiganhu yayo. Pombi yegiya ine simba rakawanda yakagadzirirwa kuyera mvura chaiyo mumasisitimu ekuzora mafuta uye mafuta, ichida kugadzikana kwakanyanya uye kuramba kushanduka kunokonzerwa nekumanikidzwa. Pombi inozvigadzirira yoga, inowanzo shandiswa mumasekete emvura anotonhorera, inofanira kubata nekukurumidza kutenderera kwekumanikidzwa uye kudzivirira kukanganiswa kwemvura.

 

Pombi dzese mbiri dzinoshandisa dhizaini yakaita seyemumagaba, uko rotor inovharwa mukati mekesi resin, zvichipa mabhenefiti makuru muhuremu uye mutengo kupfuura dzimba dzesimbi dzechinyakare. Zvisinei, dhizaini iyi inounza matambudziko makuru: kesi repurasitiki rinofanira kunge riine kumanikidzwa kwakanyanya kwemvura mukati pasina kutsemuka, kubuda, kana kukanganisa, izvo zvinogona kukanganisa chisimbiso chakakosha pakati pe stator ne rotor.

 

Ansix Tech yakashanda kwete semutengesi wezvikamu chete asiwo semubatsiri wekuvandudza, iine basa rekushandura pfungwa dzekugadzira dzeNIDEC kuita zvinhu zvinovimbika, zvinogadzirwa zvakawanda. Chinangwa chepurojekiti chakafukidza zvese zvakakosha: kubva pakusimbiswa kwekugadzirwa kwemuenzaniso uye kusarudzwa kwezvinhu kusvika pakugadzirwa nekugadzirwa kwezvinhu zvakanyanya.Mould Yakanyatsonakas, kugadzirisa mashandiro, uye pakupedzisira, kugadzirwa kwakawanda kwakabvumidzwa.

 

Chirongwa Chekubudirira: Kubva Pamuenzaniso Kuenda Pakugadzirwa Kwakasimbiswa

Chirongwa ichi chakatevedza nzira yakaoma uye ine miganhu yekukura:

 

Dhizaini yePrototype & DFM (Dhizaini yeKugadzira): Chikwata chemainjiniya cheAnsix Tech chakaongorora DFM zvakakwana pamamodeli ekutanga e3D emapombi uye magiya emukati. Vachishandisa software yepamusoro yekufananidzira, vakaona matambudziko angangoitika senge ma sink marks, weld lines (anonyanya kukosha sezvo anogona kuva nzvimbo dzekukundikana kana amanikidzwa), uye ukobvu hwemadziro husina kufanana. Kushanda pamwe chete kwekutanga kwakabvumira kugadziriswa kwemagadzirirwo kwakavandudza zvikuru kuumbwa pasina kukanganisa mashandiro.

 

Kusimbiswa Kwekugadzirwa: Zvishandiso zvemhando yepamusoro zvakagadzirwa nekukurumidza kuti zvigadzire sampuli dzekutanga uchishandisa mapurasitiki einjiniya akasarudzwa. Samples idzi dzakaedzwa zvakasimba mumarabhoritari eNIDEC, zvichitevedzera mamiriyoni ematanho ekumanikidzwa, kupisa, uye kusangana nemakemikari. Data kubva mukuyedzwa uku rakasimbisa dhizaini uye sarudzo yezvinhu, zvichigadzira nzira yekukura kwemould yakazara.

 

Chitupa Chekugadzirwa Kwakawanda: Asati atanga kugadzira kwakawanda, Ansix Tech yakaita Process yakazara yeProduction Part Approval Process (PPAP). Izvi zvaisanganisira kugadzira zvikamu kubva muforoma yekupedzisira yekugadzira, kuita zvidzidzo zvehunyanzvi pahukuru hwakakosha, uye kutumira magwaro akawanda. Chitupa ichi chakabudirira chaive chipupuriro chesimba redhizaini, foroma, uye maitiro acho.

 

Chinonyanya Kukosha: Kusarudza Zvinhu Zvine Hurongwa

Kusarudzwa kwezvinhu zvepurasitiki ndicho chaive chisarudzo chakakosha zvikuru chehunyanzvi. Zvinhu zvacho zvaida kukwikwidzana nesimbi pakusimba kwayo uye kugara kwenguva refu. Ansix Tech yakaongorora mapolymer akawanda anoshanda zvakanaka, pakupedzisira ichitsanangura zvinhu zvichienderana nezvinodiwa nemashandiro chaiwo:

 

Zvinhu Zvikuru Zvinoumba Chinhu (Model) Hunhu Hunokosha & Chikonzero

Pombi yeGiya Rinodzvanywa Nesimba Rakanyanya Dzimba dzeGirazi-Fiber Reinforced Polyphenylene Sulfide (PPS) (semuenzaniso, Toray Torelina®) Kugadzikana kwakanyanya (260°C). Kusimbiswa kwefiber yegirazi kunopa simba rinodiwa rekusunga uye kuomarara kuti ridzivirire kumanikidzwa kwemukati.

Pombi yeBidirectional Impeller & Gears Carbon-Fiber Reinforced Polyetheretherketone (PEEK) (semuenzaniso, Victrex 450CA30) Musanganiswa usingaenzaniswi wesimba remuchina, kuramba kuneta, uye kukweshana kushoma. Yakanakira zvikamu zvinoshanduka zvine simba rakawanda. Kunyorova kwayo kunoderedza kupera simba uye kunovandudza kushanda zvakanaka.

Kaseti Yakajairika & Zvinobatanidza Heat-Stabilized Polyoxymethylene (POM/Acetal) (semuenzaniso, DuPont Delrin®) Kugadzikana kwakanaka, kuomarara, uye kuramba kukambaira. Inopa nzvimbo yakanaka yekuvhara, kunyorova kwakaderera, uye kugona kushanda zvakanaka mushure mekuumba.

Nzira iyi yekushandiswa kwezvinhu yakadzivirira kushandisa PEEK pazvikamu zvese, pachinzvimbo chekuishandisa chete kana zvinhu zvayo zvepamusoro zvaikosha, nokudaro zvichiita kuti mutengo wesystem uve wakanaka.

 

Kugadzira Mould: Basa Rakanaka Kwazvo

Chiumbwa ichi ndicho chinogadzirwa nevanhu vakawanda. Pachirongwa ichi, Ansix Tech yakagadzira uye yakagadzira sisitimu yemhando ye "mold" ine makona akawanda, inonyatso shandiswa tekinoroji yemazuva ano yekugadzira chiumbwa.

 

Kuongorora Kuyerera Kwemvura Muchivhu (DFM): Usati wacheka simbi, ongororo yakadzama yeMoldflow yakaitwa. Iyi simulation yakafanotaura kuyerera kwepurasitiki yakanyungudutswa mukati megomba, zvichibvumira mainjiniya kugadzirisa nzvimbo yegedhi kuti vave nechokwadi chekuti kuzadza kwakaringana uye kuderedza mitsetse yeweld. Yakatungamirawo dhizaini yesystem yekutonhodza kuti ive nechokwadi chekuti kupisa kwakafanana kunobviswa, zvakakosha pakudzora nguva yekutenderera uye kudzivirira kuwanda kwezvikamu.

 

Kusarudzwa kweSimbi yeMould: Kune maburi nepakati pesimbi, simbi isina tsvina yakaomeswa kare (semuenzaniso, Stavax ESR) yakasarudzwa. Inopa kupenya kwakanaka kuti ipedzise zvikamu zvakatsetseka, inodzivirira kupfeka kwenguva refu kuti igare kwenguva refu ichirwisa mapurasitiki akasimba, uye inodzivirira ngura zvakanaka.

 

Dhizaini yeSisitimu Dzakakosha:

 

Sisitimu Yokutonhodza: ​​Kurongeka kwenzira yekutonhodza yakagadzirwa ne laser sintering, zvichitevera mamiriro akaomarara echikamu chacho. Izvi zvinopa kutonhodza kwakafanana uye nekukurumidza kupfuura nzira dzechinyakare dzakaboorwa, zvichideredza nguva yekutenderera neanopfuura 15% uye kuvandudza kugadzikana kwechikamu.

 

Sisitimu yeRunner & Gate: Sisitimu yerunner inopisa ine mavharuvhu anodzorwa ega ega yakashandiswa. Izvi zvinobvisa marara erunner anotonhora, zvinobvumira kuzadza kwakatevedzana kuti zvinyatso gadziriswa, uye zvinogonesa kubvisa otomatiki, izvo zvakakosha pakubata mazino egiya akapfava.

 

Sisitimu Yokuburitsa Maburi: Musanganiswa wemapini ekuburitsa maburi akanyatsogadzirwa, maejector ekuburitsa maburi, uye maejection anobatsirwa nemhepo akagadzirwa kuti zvive nechokwadi chekuti zvikamu zvakaoma, zvakadhonzwa zvakadzika zvaburitswa kubva muchiumbwa pasina kukanganisa kana kukuvara.

 

Kukunda Matambudziko Ekugadzira

Nzira yekugadzirwa kwakakwana yaive yakazara nezvipingamupinyi zvehunyanzvi:

 

Dambudziko 1: Kuchengetedza Micro-Tolerances. Magadzirirwo egiya nemabearing journals zvaida tolerances dziri mukati me ±0.02mm. Chero kutsauka kwaizokonzera ruzha, kubuda kwemvura, kana kudzikira kwekushanda. Ansix Tech yakagadzirisa izvi kuburikidza nekushandisa CNC machining yemold nemazvo, zvichiteverwa nekupukuta kwakanyatsonaka uye kusimbiswa kweCMM (Coordinate Measuring Machine) mukati mekushanda.

 

Dambudziko rechipiri: Kugadzirisa Warpage. Kusanganiswa kwezvinhu zvakazadzwa negirazi uye ukobvu hwemadziro husina kuenzana kwakaunza njodzi huru ye warpage. Mhinduro yacho yaive nzira mbiri: kugadzirisa gedhi uye dhizaini yekutonhodza kuburikidza ne simulation, uye kugadzira maitiro chaiwo ekugadzirisa mushure mekuumbwa kwechinhu kuti aderedze kushushikana kwemukati.

 

Dambudziko rechitatu: Kupfekwa neMapurasitiki Akasimbisirwa. Magirazi nekabhoni zviri mumapurasitiki zvinokwesha zvakanyanya. Kuti zvikwanise kurarama kwenguva inodarika miriyoni imwe chete, nzvimbo dzakakosha dzemafungu dzakagadziriswa nePhysical Vapor Deposition (PVD) coatings, dzakadai seTitanium Aluminum Nitride (TiAlN), zvichiwedzera kuomarara kwenzvimbo uye kuramba kupfeka.

 

Maitiro Ekuumba Jekiseni: Symphony of Control

Panyaya yekugadzira, chinangwa chakachinja kuenda pakugadzirisa mashandiro ekugadzira zvinhu kuti zvibudirire uye kuti zvidzore mari.

 

Kugadzirisa Maitiro: Vachishandisa nzira yeKugadzira Zviedzo (DOE), mainjiniya vakagadzirisa zvinhu zvina zvakakosha: tembiricha yekunyunguduka, kumhanya kwejekiseni/kumanikidzwa, kumanikidzwa kwepakeji, uye nguva yekutonhodza. Chinangwa chaive chekuwana nzvimbo yakanaka yaiburitsa zvikamu zvakakwana muchikamu munguva pfupi pfupi inobvira. Semuenzaniso, kugadzirisa chimiro chekurongedza kwakaderedza kusiyana kwehuremu hwezvikamu kusvika pasi pe0.5%, zvichishandura zvakananga kuchengetedza zvinhu.

 

Kushanda Nesimba & Kudzora Mutengo: Sisitimu ye "hot runner" yakabatanidzwa pamwe nekutonhodza kwakabatana zvakaderedza nguva ye "cycle" ne20% zvichienzaniswa nekuyedza kwekutanga. Pamusoro pezvo, nekugadzira patsva uye kushandisazve sprues uye runners zvine hungwaru (kana zvinhu zvekushandisa zvaibvumira), Ansix Tech yakawana mwero wekushandiswa kwezvinhu unodarika 98%, zvichideredza zvakanyanya mitengo yezvinhu zvekugadzira pachikamu chimwe nechimwe.

 

Kutsvaga Hunhu Hwakanaka Kusingachinji

Hunhu hwakanaka hunoshandiswa padanho rega rega. Mafambiro ekugadzira anosanganisira:

 

Kutarisa Mukati Mebasa: Masensa enguva chaiyo anotarisa kumanikidzwa kwemukati, tembiricha, uye kumhanya kwejekiseni. Chero kutsauka kupi zvako kunze kwemiganhu yekudzora kwakasimba kunokonzera alarm otomatiki.

 

100% Otomatiki Optical Inspection (AOI): Chikamu chega chega chakagadzirwa chinoongororwa neAOI kuti chionekwe kana paine zvikanganiso zvekuona, flash, uye mashots mapfupi.

 

Kudzora Maitiro Ekuverenga Nhamba (SPC): Zviyero zvakakosha zvinoyerwa zvichienderana nesampuli, uye data rinonyorwa pamachati ekutonga kuti ive nechokwadi chekuti maitiro acho anoramba akagadzikana uye achikwanisa (Cpk > 1.67).

 

Kuedzwa Kwebasa: Chikamu chezvikamu kubva muchikamu chimwe nechimwe chinoedzwa kuburitswa kwemvura uye bvunzo dzekuputika kwemhepo murabhoritari yeAnsix Tech, zvichitevedzera mitemo yeNIDEC pachayo.

 

Kurongedza: Zvikamu zvinocheneswa munzvimbo inodzorwa, zvinoiswa mumidziyo isingachinji, yakakamurwa kudzivirira kukuvara kwekufamba, uye zvinonyorwa neruzivo rwakazara rwekutevera (nhamba yenzvimbo, gomba remukuyu, chitambi chenguva).

 

Vimbiso Yekukurumidza Kutumira: Kubva Paodha Kuenda Padoko

Modhi yakabatanidzwa yeAnsix Tech "one-stop" yaive yakakosha pakuzadzisa zvinodiwa zveNIDEC zvine simba zvenguva yekuenda kumusika. Maitiro ese, kubva pakugadzika kwekupedzisira kwedhizaini kusvika kuboka rekutanga rekugadzira ragadzirira kutumirwa, akamanikidzwa kuita rekodhi yemavhiki gumi nemana. Izvi zvakazadzikiswa kuburikidza neinjiniya yekushanda pamwe chete: dhizaini yemould yakatanga apo zvitupa zvekupedzisira zvekushandisa zvaive zvichiri kumirira; zvikamu zvemould base zvakaodha pachine nguva uchishandisa maraibhurari akajairwa; uye kuronga kwekugadzira kwekuyedza kwakaitwa panguva imwe chete nekugadzirwa kwemould. Kubatanidzwa uku kwekugadzira, kugadzira mould, uye kuronga kwekugadzira inyaya huru yemakwikwi.

 

Ansix Tech: Kupa Kuvimbika uye Kukosha Kunooneka

Chirongwa ichi neNIDEC chinoratidza ruzivo rwakadzama rweAnsix Tech muindasitiri. Chinopfuura kungogadzira chikamu chekudhinda. Kukosha kwekambani kuri mukukwanisa kwayo kuderedza zvakanyanya mutengo wezvikamu zvevatengi vayo kuburikidza nezvinhu zvitatu zvakakosha:

 

Kusarudzwa Kwezvinhu Zvine Hungwaru: Kutungamira vatengi kune zvinhu zvinodhura zvakanyanya zvinosangana nezvinodiwa zvese zvekushanda, kudzivirira kushandisa mainjiniya akawandisa.

 

Kubudirira Kwekugadzirisa Maitiro: Kuderedza mutengo pachikamu chimwe nechimwe kuburikidza nenguva dzinokurumidza dzekushanda, goho rakawanda, uye kuderedzwa kwezvakaraswa.

 

Dhizaini yeKubatana muKugadzira: Kupa mazano ekugadzirisa magadzirirwo ayo anorerutsa kuumba, kunatsiridza mhando, uye kubvisa mashandiro echipiri.

 

"Kushanda pamwe chete neAnsix Tech kwave kuchichinja chirongwa ichi chekupomba," akadaro mumwe mainjiniya mukuru wekutsvaga zvinhu kuNIDEC. "Unyanzvi hwavo hwehunyanzvi hahuna kungovimbisa chete kuti tasvika pazvinangwa zvedu zvemhando yepamusoro uye mashandiro asiwo kutarisa kwavo pakugadzirisa mitengo mukati mehupenyu hwese kwakaita kuti tichengetedze mari yatakanga tisina kutarisira. Ndivo vanotsigira timu yedu yeinjiniya zvechokwadi."

 

Mhedziso: Kugadzira Benchmark Itsva

Kubudirira kwekushandisa pombi yeGI yeNIDEC ine simba repamusoro uye zvikamu zvepombi zvinozvigadzira zvega zvinosimbisa mafambiro akakosha mukugadzirwa kwepamusoro: kubatana kwesainzi yezvinhu, simulation yedhijitari, uye mainjiniya ekugadzira nemazvo. Ansix Tech yakaratidza kuti nekambani yakakodzera, kuchinja kubva kusimbi kuenda kupurasitiki inoshanda zvakanyanya kuti zvishandiswe zvakakosha hakungogoneki chete asiwo kuri nani mune zvekutengeserana uye zvehunyanzvi.

 

Sezvo maindasitiri pasi rose achikurudzira kushanda zvakanaka uye kuchengetedzeka, kugona kugadzira zvikamu zvepurasitiki zvakareruka, zvakasimba, uye zvakaoma kuchave chinhu chakakosha. Kuburikidza nemapurojekiti akadai, Ansix Tech haisi kungozadza molds chete; iri kubatsira kugadzira ramangwana rehunyanzvi hwemagetsi emvura, chikamu chimwe chete chakagadzirwa nemazvo panguva.

Ansix Tech Co Ltd.

Kana muine zvirongwa zvine chekuita nepombi yegiya ine simba repamusoro yeJapan NIDEC, pombi yekuzvigadzirira yega inotungamira munzira mbiri, munogona kutibata chero nguva. Tichashandura pfungwa dzenyu kuita chokwadi, toita kuti zviroto zvenyu zvizadzike, uye towana maodha makuru kubva kumusika. Ruzivo rwedu rwekuonana ndi info@ansixtech.com. Kana kuti batai CTO yedu, tumirai tsamba ku: stephen@ansixtech.com

 

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