Pompe y'ibikoresho by'umuvuduko mwinshi ya NIDEC yo mu Buyapani, pompe yishyira ubwayo mu cyerekezo kibiri

Pompe y'ibikoresho by'umuvuduko mwinshi ya NIDEC yo mu Buyapani, pompe yishyira ubwayo mu cyerekezo kibiri

 

Ansix Ikoranabuhanga ryashyize imbaraga mu gupima pompe za NIDEC zo mu cyiciro cya kabiri hamwe no gupima neza inshinge

 

Mu isi ikomeye y’ibice by’inganda n’imodoka, guhinduka kuva ku byuma kugera kuri pulasitiki ikora neza ni igikorwa kidahwema guterwa no gusaba kugabanya ibiro, kurwanya ingese, no gushyiramo imiterere y’ibintu bigoye kandi bihujwe. Iri hinduka ni ingenzi cyane mu buryo bwo gufata amazi, aho ibice bigomba kwihanganira igitutu gikabije, ubushyuhe, n’ibintu bihumanya. Iyoboye iri rushanwa ni Ansix Tech, inzobere mu gukora imashini ziteye imbere mu gutunganya no gushushanya ibishingwe, iherutse kurangiza umushinga ukomeye w’ikigo cy’Ubuyapani NIDEC, ikigo gikomeye ku isi mu gukora moteri zikora neza no gusohora imashini.

Iterambere ryiza n'umusaruro mwinshi w'ibice bya pulasitiki by'ingenzi bya pompe nshya ya NIDEC ifite umuvuduko mwinshi hamwe na pompe yigenga iyobora impande ebyiri bigaragaza ubufatanye bwiza hagati yo gushushanya ibicuruzwa bishya n'ubuhanga bugezweho mu gukora. Uyu mushinga ntuhuza gusa n'inganda zikomeye zo mu Buyapani. amahame ariko kandi igaragaza uburyo ubumenyi bw’ibikoresho by’ingamba n’imikorere myiza bishobora kugabanya cyane ikiguzi cy’ibice mu gihe bikongera imikorere n’ubwizerwe.

 

Umushinga Genesis: Gukemura icyifuzo cy'isoko hakoreshejwe ubushishozi

Imbuga nshya za NIDEC zikoresha pompe zakozwe mu rwego rwo gukoresha ingufu nyinshi mu gucunga ubushyuhe bw'imodoka, imashini zo mu nganda, n'ibikoresho bikoresha ingufu nyinshi. Isoko risaba ibikoresho bito, byoroheje kandi bikoresha ingufu nyinshi, bigatuma ikoranabuhanga rya pompe rigera ku rugero rwaryo. Pompe y'ibikoresho bikoresha umuvuduko mwinshi yagenewe gupima neza amazi mu buryo bwo gushyira amavuta mu mazutu no mu buryo bwa lisansi, isaba kudahindagurika cyane no kurwanya impinduka ziterwa n'umuvuduko. Pompe yigenga, ikunze gukoreshwa mu miyoboro ikonjesha, igomba guhangana n'imivuduko yihuse y'umuvuduko kandi ikarwanya isuri.

 

Pompe zombi zikoresha igishushanyo mbonera cy’igikoni, aho rotor ifungirwa mu gasanduku ka resin, itanga inyungu zikomeye mu buremere n’igiciro ugereranyije n’amazu asanzwe y’ibyuma. Ariko, iyi shusho izana imbogamizi zikomeye: agasanduku ka pulasitiki kagomba kuba karimo umuvuduko mwinshi w’amazi imbere nta gucika, kuva, cyangwa kugorama, bishobora kwangiza agasanduku k’ingenzi hagati ya stator na rotor.

 

Ansix Tech ntiyashinzwe gusa nk'umutanga ibikoresho by'imashini, ahubwo yanashinzwe n'umufatanyabikorwa mu iterambere, ahabwa inshingano zo guhindura ibitekerezo by'igishushanyo cya NIDEC mo ibice byizewe kandi bishobora gukorwa ku bwinshi. Imiterere y'umushinga yarebaga uruhererekane rw'agaciro kose: kuva ku igenzura ry'igishushanyo mbonera no guhitamo ibikoresho kugeza ku gushushanya no gukora ibikoresho bikomeye cyane.Uburyohe bwo gutunganya ibintu nezas, kunoza imikorere, hanyuma, gutanga umusaruro mwinshi byemejwe.

 

Imbonerahamwe y'Intsinzi: Kuva ku Muterere w'Icyitegererezo kugeza ku Musaruro wemewe

Uyu mushinga wakurikije inzira ikomeye kandi y’iterambere igenzurwa n’ibice bikurikira:

 

Igishushanyo mbonera na DFM (Igishushanyo mbonera cyo gukora): Itsinda ry’abahanga rya Ansix Tech ryakoze isesengura ryimbitse rya DFM ku buryo bwa mbere bwa 3D bw’aho pompe zikorera n’ibikoresho by’imbere. Bakoresheje porogaramu igezweho yo kwigana, basanze ibibazo bishobora kubaho nk’ibimenyetso byo gusinzira, imirongo yo gusudira (ifite ingenzi cyane kuko ishobora kuba ahantu hashobora kwangirika iyo umuntu asunikwa n’igitutu), n’ubugari bw’inkuta budahuje. Gukorana hakiri kare byatumye habaho impinduka mu miterere y’igishushanyo mbonera, byatumye ubushobozi bwo gucuranga burushaho kwiyongera nta kibazo.

 

Igenzura ry’Ubuhanga: Hakozwe ibikoresho byihuse byo gukora ingero za mbere hakoreshejwe pulasitiki zatoranijwe mu buhanga. Ibi bipimo byakorewe isuzuma rikomeye mu ma laboratwari ya NIDEC, biganisha ku mihindagurikire y’umuvuduko wa miliyoni, imihindagurikire y’ubushyuhe, n’ikwirakwizwa ry’imiti. Amakuru yavuye muri ibi bizamini yemeje imiterere n’amahitamo y’ibikoresho, bituma habaho iterambere ry’ibimera mu buryo bwuzuye.

 

Icyemezo cyo Gutunganya Ibikoresho mu Bunini: Mbere yo gutangiza gukora ibikoresho mu bunini, Ansix Tech yakoze gahunda yuzuye yo kwemeza ibice by'umusaruro (PPAP). Ibi byarimo gukora ibice bivuye mu ibumba rya nyuma ry'umusaruro, gukora inyigo ku bushobozi bw'ibipimo by'ingenzi, no gutanga inyandiko nyinshi. Icyemezo cyatsinze cyari gihamya y'uko igishushanyo, ibumba, n'uburyo bikorwamo bikomeye.

 

Ipfundo ry'Ikibazo: Guhitamo Ibikoresho by'Ingamba

Guhitamo ibikoresho bya pulasitiki ni cyo cyemezo cy'ingenzi cyane cya tekiniki. Ibice byagombaga gusiganwa n'icyuma mu gukomera no kuramba. Ansix Tech yasuzumye polymer nyinshi zifite imikorere myiza, amaherezo isobanura ibikoresho hashingiwe ku bisabwa by'imikorere nyayo:

 

Ibikoresho by'ibanze bigize (Icyitegererezo) Ibiranga by'ingenzi n'impamvu

Pompo y'ibikoresho ifite umuvuduko mwinshi Ifite polyphenylene sulfide (PPS) (urugero: Toray Torelina®) Ifite ubushobozi bwo kudahindagurika mu buryo budasanzwe (260°C). Ingufu z'ikirahure zitanga imbaraga n'ubukana bikenewe kugira ngo zirinde igitutu cy'imbere.

Impeller & Gears za Pompe Ifite Ingufu za Karuboni (PEEK) (urugero: Victrex 450CA30) Ivanze neza cyane n'imbaraga za mekanike, kwihangana ku munaniro, no kugabanuka guke. Ni nziza ku bice bihinduka bifite imbaraga nyinshi zo gukata. Uburyo bworoshye bwo gukaraba bugabanya kwangirika no kunoza imikorere.

Igikoresho Rusange n'Ibihuza Polyoxymethylene Ihamye mu Bushyuhe (POM/Acetal) (urugero, DuPont Delrin®) Ifite uburinganire bwiza mu gukomera, gukomera, no kudacika intege. Itanga ubuso bwiza bwo gufunga, ubushobozi buke bwo kwinjiza amazi, kandi ikagira ubushobozi bwo gukora neza nyuma yo gucura.

Iyi ngamba y’ibikoresho byibanzweho yirinze ikiguzi cyo gukoresha PEEK ku bice byose, ahubwo yayikoresha gusa aho imiterere yayo y’igiciro yari ngombwa, bityo ikanoza ikiguzi rusange cya sisitemu.

 

Guhanga Ibumba: Igihangano cy'Ubuhanga mu Gutunganya Ibintu

Iyi foroma ni moteri yo gukora ibintu byinshi. Muri uyu mushinga, Ansix Tech yashushanyije kandi yubaka sisitemu y'ifooma ifite ubuvumo bwinshi kandi ishyushye cyane, ikoresha ikoranabuhanga rigezweho ryo gukora ifooma.

 

Isesengura ry’Inzira y’Ifu (DFM): Mbere yo gukata icyuma, hakozwe isesengura ryimbitse ry’Ifu. Iri sesengura ryahanuye ko pulasitiki ishongeshejwe izatemba imbere mu mwobo, ryemerera injeniyeri kunoza aho irembo riherereye kugira ngo harebwe ko huzuzwa neza kandi hagabanye imiyoboro yo gusudira. Ryanayoboye imiterere y’uburyo bwo gukonjesha kugira ngo harebwe ko ubushyuhe bukoreshwa kimwe, ingenzi cyane mu kugenzura igihe cy’izunguruka no gukumira ko ibice byangirika.

 

Guhitamo Ibyuma by'Ibumba: Ku bijyanye n'imyenge n'imitwe, hatoranijwe icyuma cya stainless cyakozwe mbere (urugero, Stavax ESR). Gitanga uburyo bwiza bwo gusugutika kugira ngo igice cyacyo kibe cyoroshye, kidapfa kwangirika cyane kugira ngo kirambe igihe kirekire mu gihe cyo kwangirika kwa plastiki, kandi kidapfa kwangirika neza.

 

Igishushanyo cy'ingenzi cya sisitemu:

 

Sisitemu yo Gukonjesha: Imiterere y'umuyoboro wo gukonjesha wakozwe hakoreshejwe laser sintering, hakurikijwe imiterere y'igice. Ibi bitanga ubukonje bwihuse kandi bumwe kurusha imiyoboro isanzwe yacukuwe, bigabanya igihe cyo gukora uruziga ku kigero kirenga 15% kandi bikongera imiterere y'igice.

 

Sisitemu ya Runner & Gate: Hakoreshejwe sisitemu ishyushye yo gukanda ifite amarembo ya valve agenzurwa ukwayo. Ibi bikuraho imyanda yo gukanda ikonje, bituma huzuzwa neza kugira ngo hakorwe neza, kandi bigatuma habaho gukuraho amenyo mu buryo bwikora, ibyo bikaba ari ingenzi cyane mu gufata amenyo y'ibikoresho byoroshye.

 

Sisitemu yo Gusohora: Uruvange rw'udupira two gusohora neza, udupira two gusohora amaboko, n'udupira two gusohora twifashishije umwuka byakozwe kugira ngo ibice bikomeye kandi bikururwa byimbitse bisohoke mu ibumba nta guhindagurika cyangwa kwangirika.

 

Gutsinda Imbogamizi mu Buhinzi

Inzira yo kugera ku musaruro utunganye yari yuzuyemo imbogamizi za tekiniki:

 

Ikibazo cya 1: Kubungabunga ubushobozi bwo kwihanganira ibintu mu buryo buciriritse. Imiterere y'ibikoresho n'amabara byasabaga ubushobozi bwo kwihanganira ibintu mu buryo buri hagati ya ± 0.02mm. Guhinduka kose byatera urusaku, gusohoka kw'amazi, cyangwa kugabanuka k'ubushobozi. Ansix Tech yabyitayeho binyuze mu gutunganya neza cyane CNC y'ibumba, hagakurikiraho gukosora neza no kugenzura CMM (Coordinate Measuring Machine) iri mu nzira.

 

Ikibazo cya 2: Gucunga Warpage. Guhuza ibikoresho byuzuye ikirahure n'ubugari bw'inkuta butaringaniye byateje akaga gakomeye ko guhindagurika. Umuti wari ingamba ebyiri: kunoza imiterere y'irembo n'uburyo bwo gukonjesha hakoreshejwe simulation, no guteza imbere inzira nyayo yo gutunganya nyuma yo gushushanya kugira ngo igabanye imihangayiko y'imbere.

 

Ikibazo cya 3: Kwangirika kw'ibikomoka kuri pulasitiki byakomejwe. Ikirahure n'imigozi ya karuboni muri pulasitiki birakurura cyane. Kugira ngo habeho igihe kirenga miliyoni imwe y'amasasu, ubuso bw'ibimera byasizweho irangi rya Physical Vapor Deposition (PVD) rigezweho, nka Titanium Aluminium Nitride (TiAlN), byongera cyane ubukana bw'ubuso no kudashira.

 

Uburyo bwo Gutera Inshinge: Uburyo bwo Kugenzura

Ku rwego rw'umusaruro, hibanzwe ku kunoza imikorere kugira ngo habeho imikorere myiza no kugenzura ikiguzi.

 

Gutunganya Imikorere: Bakoresheje uburyo bwo Gushushanya Igerageza (DOE), injeniyeri banonosoye ibipimo bine by'ingenzi: ubushyuhe bushongeshejwe, umuvuduko/umuvuduko wo guterwa, umuvuduko wo gupakira, n'igihe cyo gukonjesha. Intego yari ukubona ahantu heza hatanga ibice bitunganye mu gihe gito gishoboka. Urugero, kunoza imiterere y'ibipakira byagabanyije ihindagurika ry'uburemere bw'ibice kugeza munsi ya 0.5%, bigatuma ibikoresho bizigamwa mu buryo butaziguye.

 

Imikorere myiza no Kugenzura Ibiciro: Sisitemu ihuriweho yo gukoresha uburyo bwa "hot runner" hamwe no gukonjesha byagabanyije igihe cyo gukoresha "cycle" ho 20% ugereranije n'igeragezwa rya mbere. Byongeye kandi, binyuze mu kongera gusya no kongera gukoresha neza "sprues" na "runners" (aho imiterere y'ibikoresho byemererwaga), Ansix Tech yageze ku gipimo cyo gukoresha ibikoresho kirenga 98%, bigabanya cyane ikiguzi cy'ibikoresho fatizo kuri buri gice.

 

Guharanira Ubwiza Budacogora

Ubwiza bushyirwa mu byiciro byose. Imikorere y'umusaruro ikubiyemo:

 

Gukurikirana mu gihe kiri imbere: Ibikoresho bipima umuvuduko w'amazi mu gitereko, ubushyuhe, n'umuvuduko wo kuyitera. Guhinduka kose hanze y'imipaka ikomeye y'igenzura bitera inzogera yikora.

 

Igenzura ry’amashusho ryikora 100% (AOI): Buri gice cyakozwe gikorerwamo AOI kugira ngo harebwe niba hari inenge zo mu maso, urumuri, n’amafoto magufi.

 

Igenzura ry’Imikorere y’Ibarurishamibare (SPC): Ibipimo by’ingenzi bipimwa hashingiwe ku icyitegererezo, kandi amakuru ashyirwa ku mbonerahamwe y’igenzura kugira ngo hamenyekane ko inzira ikomeza kuba ihamye kandi ishoboye (Cpk > 1.67).

 

Isuzuma ry'imikorere: Ijanisha ry'ibice bya buri gice bipimwa amazi asohoka n'ibipimo byo guturika k'umuvuduko muri laboratwari ya Ansix Tech, bigakurikiza amahame ya NIDEC ubwayo.

 

Gupfunyika: Ibice bisukurwa ahantu hagenzurwa, bigapfunyikwa mu bikoresho bitagira aho bibohera, bigashyirwa mu bice bitandukanye kugira ngo hirindwe kwangirika kw'ibicuruzwa, kandi bigashyirwaho ikimenyetso cyuzuye cy'uko ibintu bizakurikiranwa (nimero y'ahantu, aho ibimera bipfundikiye, igihe byakoreshejwe).

 

Isezerano ryihuse ryo Gutanga Ibicuruzwa: Kuva ku Bicuruzwa Ujya ku Cyambu

Uburyo bwa Ansix Tech bwo gushyira hamwe "bufite aho bugarukira" bwari ingenzi mu guhaza ibyifuzo bikomeye bya NIDEC ku isoko. Igikorwa cyose, kuva ku guhagarara kw'igishushanyo kugeza ku irushanwa rya mbere ryiteguye koherezwa, cyashyizwe mu byumweru 14 by'amateka. Ibi byagezweho binyuze mu buhanga mu mikorere y'ikoranabuhanga: igishushanyo mbonera cy'ibumba cyatangiye mu gihe ibyemezo bya nyuma by'ibikoresho byari bigitegereje; ibice by'ibanze by'ibumba byatumijwe mbere hakoreshejwe amasomero asanzwe; kandi igenamigambi ry'igerageza ry'umusaruro ryakozwe icyarimwe n'ikorwa ry'ibumba. Uku guhuza neza igishushanyo mbonera, gukora ibumba, no gutegura umusaruro ni inyungu nyamukuru mu irushanwa.

 

Ansix Tech: Gutanga icyizere n'agaciro gafatika

Uyu mushinga ukorana na NIDEC ni igihamya cy'uburambe bwimbitse bwa Ansix Tech mu nganda. Urenze gukora igice cyo gucapa gusa. Agaciro k'iyi sosiyete gashingiye ku bushobozi bwayo bwo kugabanya cyane ikiguzi cy'ibice byose ku bakiriya bayo binyuze mu bintu bitatu by'ingenzi:

 

Guhitamo ibikoresho by'ubwenge: Kuyobora abakiriya ku bikoresho bihendutse cyane kandi byujuje ibisabwa byose mu mikorere, birinda gukora cyane.

 

Ubuhanga mu kunoza imikorere: Kugabanya ikiguzi kuri buri gice binyuze mu gihe cyihuse cyo gukora, umusaruro mwinshi, no kugabanuka kw'ibisigazwa.

 

Igishushanyo mbonera cy’ubufatanye mu nganda: Gutanga inama ku mpinduka mu gishushanyo mbonera kugira ngo byoroshye gutunganya, kunoza ireme, no gukuraho ibikorwa bya kabiri.

 

"Gukorana na Ansix Tech byahinduye byinshi kuri iyi gahunda yo gupakira," nk'uko byatangajwe n'umuhanga mu by'ikoranabuhanga muri NIDEC. "Ubuhanga bwabo mu bya tekiniki ntibwatumye tugera ku ntego zacu nziza no ku musaruro gusa, ahubwo banashyize imbaraga mu kunoza ikiguzi mu gihe cyose cy'ubuzima bwacu, byatumye tuzigama amafaranga tutari twiteze. Ni itsinda ry'abahanga mu by'ukuri mu itsinda ryacu ry'abahanga."

 

Umwanzuro: Gushyiraho Ikimenyetso Gishya

Gutanga neza pompe ya NIDEC ifite umuvuduko mwinshi hamwe n'ibice bya pompe byigenga biyobora impande ebyiri bigaragaza intambwe ikomeye mu nganda zigezweho: guhuza ubumenyi bw'ibikoresho, kwigana ikoranabuhanga, n'ubuhanga bugezweho. Ansix Tech yagaragaje ko hamwe n'umufatanyabikorwa ukwiye, kwimura ibyuma bikajya kuri plastiki zikora neza kugira ngo bikoreshwe mu buryo bw'ingenzi bidashoboka gusa ahubwo binashoboka no mu bucuruzi no mu rwego rwa tekiniki.

 

Mu gihe inganda ku isi yose ziharanira imikorere myiza no kurambye, ubushobozi bwo gukora ibice bya pulasitiki byoroheje, bikomeye kandi bigoye cyane bizaba ingenzi cyane. Binyuze mu mishinga nk'iyi, Ansix Tech ntabwo ari kuzuza ibumba gusa; ahubwo irimo gufasha mu gushyiraho ahazaza h'ikoranabuhanga ry'ingufu z'amazi, igice kimwe cyakozwe neza icyarimwe.

Ansix Tech Co Ltd

Niba ufite gahunda zijyanye na pompe y'ibikoresho by'umuvuduko mwinshi w'Ubuyapani ya NIDEC, pompe yishyira ubwayo mu cyerekezo cy'imirongo ibiri, ushobora kutwandikira igihe icyo ari cyo cyose. Tuzahindura ibitekerezo byawe mu impamo, tuguhe intego zawe, kandi tuguhe amadosiye menshi ku isoko. Amakuru yacu yo kuduhamagara ni info@ansixtech.com. Cyangwa uhamagare umuyobozi mukuru w'ikigo cyacu, ohereza ubutumwa kuri: stephen@ansixtech.com

 

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