Iphampu yegiya yokucindezela okuphezulu yaseJapan NIDEC, iphampu yokuzilungiselela ezinhlangothini zombili

Iphampu yegiya yokucindezela okuphezulu yaseJapan NIDEC, iphampu yokuzilungiselela ezinhlangothini zombili

 

I-Ansix I-Tech Inika Amandla Amaphampu Esizukulwane Esilandelayo se-NIDEC Ngokubumba Okuqondile Kwe-Injection

 

Ezweni elibaluleke kakhulu lezingxenye zezimboni nezezimoto, ukushintsha kusuka ensimbini kuya kwepulasitiki esebenza kahle kakhulu kuyinqubo engapheli eqhutshwa yizidingo zokunciphisa isisindo, ukumelana nokugqwala, kanye namajiyometri ayinkimbinkimbi, ahlanganisiwe. Lolu shintsho lubaluleke kakhulu ezinhlelweni zokuphatha uketshezi, lapho izingxenye kumele zibhekane nokucindezeleka okukhulu, amazinga okushisa, kanye nokuchayeka kwamakhemikhali. Oholayo kulo msebenzi yi-Ansix Tech, uchwepheshe ekubunjweni kwe-injection okuthuthukisiwe kanye nokukhiqizwa kwesikhunta, esanda kuqedela iphrojekthi ebalulekile ye-Japan NIDEC Corporation, umholi womhlaba wonke kuma-motor nama-pump anembile.

Intuthuko ephumelelayo kanye nokukhiqizwa okukhulu kwezingxenye zepulasitiki ezibalulekile zephampu yakamuva yegiya enomfutho ophezulu ye-NIDEC kanye nephampu yokuzilungiselela ezinhlangothini zombili kukhombisa ukusebenzisana okuphelele phakathi kokuklama umkhiqizo omusha kanye nekhono lokukhiqiza elisezingeni eliphezulu. Le phrojekthi ayihlangabezani nje kuphela nezimboni zaseJapan eziqinile amazinga kodwa futhi kubonisa indlela isayensi yezinto ezibonakalayo kanye nokwenza ngcono izinqubo okunganciphisa ngayo kakhulu izindleko zezingxenye ngenkathi kuthuthukiswa ukusebenza nokuthembeka.

 

I-Project Genesis: Ukuhlangabezana Nesidingo Semakethe Ngokucophelela

Imindeni emisha yamaphampu e-NIDEC yenzelwe ukusetshenziswa okudingakalayo ekuphathweni kokushisa kwezimoto, imishini yezimboni, kanye nemishini esebenza kahle kakhulu. Imakethe idinga amadivayisi amancane, alula, futhi asebenzisa amandla amaningi, okuthuthukisa ubuchwepheshe bephampu kuze kube sezingeni layo. Iphampu yamagiya anomfutho ophezulu yenzelwe ukulinganisa uketshezi okunembile ezinhlelweni zokugcoba kanye nophethiloli, edinga ukuzinza okuphawulekayo kanye nokumelana nokuguquguquka okubangelwa ukucindezela. Iphampu ezizibeka ngokwayo, evame ukusetshenziswa kumasekethe okupholisa, kumele iphathe imijikelezo yokucindezela okusheshayo futhi imelane nokuguguleka kwe-cavitation.

 

Womabili amaphampu asebenzisa umklamo ofana nebhokisi, lapho i-rotor ivalwa khona ngaphakathi kwebhokisi le-resin, enikeza izinzuzo ezibalulekile ngesisindo kanye nezindleko kunezindlu zensimbi zendabuko. Kodwa-ke, lo mklamo wethula izinselele ezinkulu: ibhokisi lepulasitiki kumele libe nokucindezela okuphezulu kwamanzi ngaphakathi ngaphandle kokuqhekeka, ukuvuza, noma ukuphambuka, okungalimaza uphawu olubalulekile phakathi kwe-stator ne-rotor.

 

I-Ansix Tech ayizange nje iqashwe njengomhlinzeki wezingxenye kodwa njengomlingani wentuthuko, inikwe umsebenzi wokuguqula imiqondo yokuklama ye-NIDEC ibe yizingxenye ezinokwethenjelwa nezikhiqizwa ngobuningi. Ububanzi bephrojekthi bumboze lonke uchungechunge lwenani: kusukela ekuqinisekisweni komklamo wezibonelo kanye nokukhethwa kwezinto kuya ekuklanyweni nasekukhiqizweni kwe-ultra-Isikhunta Esiqondiles, ukwenza ngcono inqubo, futhi ekugcineni, ukukhiqizwa kwenqwaba okuqinisekisiwe.

 

Ipulani Yempumelelo: Kusukela Kumodeli Kuya Ekukhiqizweni Okuqinisekisiwe

Le phrojekthi ilandele inqubo yokuthuthukiswa eqinile, evikelwe ngezigaba:

 

Umklamo Wesibonelo kanye ne-DFM (Umklamo Wokwenziwa): Ithimba lobunjiniyela le-Ansix Tech lenze ukuhlaziywa okuphelele kwe-DFM kumamodeli okuqala e-3D ezindlu zephampu namagiya angaphakathi. Besebenzisa isofthiwe yokulingisa ethuthukisiwe, bathole izinkinga ezingaba khona njengezimpawu zokusinki, imigqa yokushisela (ebaluleke kakhulu njengoba ingaba izindawo zokwehluleka ngaphansi kwengcindezi), kanye nobukhulu bodonga obungalingani. Ukubambisana kwasekuqaleni kwavumela ukulungiswa komklamo okwathuthukisa kakhulu ukubumba ngaphandle kokubeka umsebenzi engcupheni.

 

Ukuqinisekiswa Kokukhiqiza: Amathuluzi e-prototype asheshayo akhiwe ukukhiqiza amasampula okuqala kusetshenziswa amapulasitiki obunjiniyela akhethiwe. Lawa masampula ahlolwe ngokusebenza okuqinile emalabhorethri e-NIDEC, elingisa izigidi zemijikelezo yokucindezela, ukushaqeka kokushisa, kanye nokuchayeka kwamakhemikhali. Imininingwane evela kulezi zivivinyo yaqinisekisa ukwakheka kanye nokukhetha kwezinto, yavula indlela yokuthuthukiswa kwesikhunta esiphelele.

 

Isitifiketi Sokukhiqiza Ngokukhulu: Ngaphambi kokuqalisa ukukhiqizwa ngokukhulu, i-Ansix Tech yenze iNqubo Ephelele Yokuvunyelwa Kwezingxenye Zokukhiqiza (i-PPAP). Lokhu kwakuhlanganisa ukukhiqiza izingxenye kusukela kusikhunta sokugcina sokukhiqiza, ukwenza izifundo zamakhono ngobukhulu obubalulekile, nokuthumela amadokhumenti amaningi. Isitifiketi esiphumelele sasiwubufakazi bokuqina komklamo, isikhunta, kanye nenqubo.

 

Inhliziyo Yendaba: Ukukhethwa Kwezinto Ezibalulekile

Ukukhethwa kwezinto zepulasitiki kwakuyisinqumo sobuchwepheshe esibaluleke kakhulu. Izingxenye zazidingeka ukuze zincintisane nensimbi ngamandla nokuqina. I-Ansix Tech ihlole ama-polymer amaningana asebenza kahle, ekugcineni icacisa izinto ezisekelwe ezidingweni zokusebenza eziqondile:

 

Izinto Eziyinhloko Zengxenye (Imodeli) Izici Eziyinhloko Nezizathu

Indlu Yephampu Yegiya Elinomfutho Ophakeme I-Glass-Fiber Reinforced Polyphenylene Sulfide (PPS) (isb., i-Toray Torelina®) Ukuqina okumangalisayo kobukhulu (260°C). Ukuqina kwefayibha yengilazi kunikeza amandla okuqina nokuqina okudingekayo ukuze kuvinjelwe ukucindezeleka kwangaphakathi.

I-Bidirectional Pump Impeller & Gears I-Carbon-Fiber Reinforced Polyetheretherketone (PEEK) (isb., I-Victrex 450CA30) Inhlanganisela engafani yamandla omshini, ukumelana nokukhathala, kanye nokungqubuzana okuphansi. Ilungele izingxenye ezinamandla ezibhekene namandla aphezulu okucheba. Ukuthamba kwayo okungokwemvelo kunciphisa ukuguguleka futhi kuthuthukisa ukusebenza kahle.

Ikheyisi Elijwayelekile kanye Nezixhumi I-Polyoxymethylene Eqiniswe Ukushisa (i-POM/i-Acetal) (isb., i-DuPont Delrin®) Ibhalansi enhle kakhulu yokuqina, ukuqina, kanye nokumelana nokukhasa. Inikeza indawo enhle yokuvala, ukumuncwa komswakama okuphansi, kanye nokusebenza kahle kakhulu kwemisebenzi yangemva kokubumba.

Leli cebo lezinto eziqondiwe ligweme izindleko ezingaphezu kwamandla okusebenzisa i-PEEK kuzo zonke izingxenye, esikhundleni salokho liyisebenzise kuphela lapho izakhiwo zayo zekhwalithi ephezulu zibalulekile khona, ngaleyo ndlela kuthuthukisa izindleko zesistimu iyonke.

 

Ubunjiniyela Bokubumba: Ubuciko Bokunemba

Isikhunta siyinjini yokukhiqizwa ngobuningi. Kulo msebenzi, i-Ansix Tech yaklama futhi yakha uhlelo lwesikhunta olunezimbobo eziningi, olushisa kakhulu olwaluhlanganisa ubuchwepheshe besimanje bokwenza isikhunta.

 

Ukuhlaziywa Kokugeleza Kwesikhunta (i-DFM): Ngaphambi kokusika insimbi, kwenziwa ukuhlaziywa okuningiliziwe kwe-Moldflow. Lokhu kulingisa kwabikezela ukugeleza kwepulasitiki encibilikisiwe ngaphakathi kwesikhala, okuvumela onjiniyela ukuthi balungise indawo yesango ukuqinisekisa ukugcwaliswa okulinganiselayo nokunciphisa imigqa yokushisela. Kwaqondisa futhi ukwakheka kohlelo lokupholisa ukuqinisekisa ukukhishwa kokushisa okufanayo, okubalulekile ekulawuleni isikhathi somjikelezo nokuvimbela ukugoba kwengxenye.

 

Ukukhethwa Kwensimbi Yokubumba: Kuma-caries nama-cores, kukhethwe insimbi engagqwali eqiniswe kusengaphambili (isb., i-Stavax ESR). Inikeza ukupholisha okuhle kakhulu ukuze izingxenye zayo ziqedwe kahle, ukumelana nokuguguleka okuphezulu ukuze ihlale isikhathi eside ngokumelene namapulasitiki aqinisiwe, kanye nokumelana okuhle nokugqwala.

 

Umklamo Wezinhlelo Ezibalulekile:

 

Uhlelo Lokupholisa: Ukuhlelwa kwesiteshi sokupholisa esivumelanayo kwenziwa ngomshini we-laser sintering, kulandela imidwebo eyinkimbinkimbi yengxenye. Lokhu kunikeza ukupholisa okusheshayo nokufana kakhulu kuneziteshi ezibhoboziwe zendabuko, kunciphisa isikhathi sokujikeleza ngaphezu kuka-15% nokuthuthukisa ukuhambisana kwezingxenye.

 

Uhlelo Lokugijima Nesango: Kwasetshenziswa uhlelo lokugijima olushisayo olunamasango e-valve alawulwa ngamanye. Lokhu kususa imfucuza yokugijima ebandayo, kuvumela ukugcwaliswa okulandelanayo ukuze kulungiselelwe ukupakisha, futhi kuvumela ukukhumula okuzenzakalelayo, okubalulekile ekuphatheni amazinyo egiya athambile.

 

Uhlelo Lokukhipha Igesi: Inhlanganisela yezikhonkwane zokukhipha igesi ngendlela enembile, izimbobo zokukhipha igesi, kanye nokukhipha igesi okusizwa umoya yaklanywa ukuqinisekisa ukuthi izingxenye eziyinkimbinkimbi nezidonswe ngokujulile zikhishwa ku-mold ngaphandle kokuhlanekezela noma ukulimala.

 

Ukunqoba Izinselele Zokukhiqiza

Indlela eya ekukhiqizeni okungenaphutha yayigcwele izithiyo zobuchwepheshe:

 

Inselele 1: Ukugcina Ukubekezelelana Okuncane. Amaphrofayili egiya kanye namajenali okuthwala kwakudinga ukubekezelelana okungaphakathi kuka-±0.02mm. Noma yikuphi ukuphambuka kungaholela emsindweni, ekuvuzeni, noma ekusebenzeni kahle okuncishisiwe. I-Ansix Tech ibhekane nalokhu ngomshini we-CNC oqondile kakhulu wesikhunta, kulandelwe ukupholisha ngokucophelela kanye nokuqinisekiswa kwe-CMM (Coordinate Measuring Machine) eqhubekayo.

 

Inselele 2: Ukuphatha i-Warpage. Ukuhlanganiswa kwezinto ezigcwele ingilazi kanye nobukhulu bodonga obungalingani kwadala ingozi enkulu ye-warpage. Isixazululo kwakuyisu elikabili: ukwenza ngcono isango kanye nomklamo wokupholisa ngokulingisa, kanye nokuthuthukisa inqubo eqondile yokulungisa ngemva kokubumba ukuze kuncishiswe ukucindezeleka kwangaphakathi.

 

Inselele 3: Ukuguguleka okuvela kumapulasitiki aqinisiwe. Imicu yengilazi nekhabhoni kumapulasitiki iyaguguleka kakhulu. Ukuze kufezwe impilo yesikhunta engaphezu kwezigidi eziyi-1, izindawo zesikhunta ezibalulekile zaphathwa ngezingubo ezithuthukisiwe ze-Physical Vapor Deposition (PVD), njenge-Titanium Aluminium Nitride (TiAlN), okwandisa kakhulu ubulukhuni bendawo kanye nokumelana nokuguguleka.

 

Inqubo Yokubumba Ngomjovo: I-Symphony Yokulawula

Esigabeni sokukhiqiza, ukugxila kwashintshelwa ekwenzeni ngcono izinqubo ukuze kube nokusebenza kahle kanye nokulawula izindleko.

 

Ukuthuthukisa Inqubo: Besebenzisa indlela yokuklama izivivinyo (i-DOE), onjiniyela bahlele kahle amapharamitha amane abalulekile: izinga lokushisa lokuncibilika, isivinini/ingcindezi yokujova, ingcindezi yokupakisha, kanye nesikhathi sokupholisa. Umgomo kwakuwukuthola indawo enhle ekhiqiza izingxenye eziphelele ngobukhulu ngesikhathi esifushane kakhulu somjikelezo. Isibonelo, ukwenza ngcono iphrofayili yokupakisha kunciphisa ukuhlukahluka kwesisindo sezingxenye kube ngaphansi kuka-0.5%, okuhunyushwa ngokuqondile ekongeni izinto ezibonakalayo.

 

Ukusebenza Kahle Nokulawula Izindleko: Uhlelo oluhlanganisiwe lwe-hot runner kanye nokupholisa okuvumelanayo kunciphise isikhathi somjikelezo ngo-20% uma kuqhathaniswa nokuhlolwa kokuqala. Ngaphezu kwalokho, ngokugaya kabusha nokusebenzisa kabusha ama-sprues nama-runner ngokuzibophezela (lapho izakhiwo zezinto zivunyelwe khona), i-Ansix Tech ifinyelele izinga lokusetshenziswa kwezinto ezingaphezu kuka-98%, okwehlisa kakhulu izindleko zezinto zokusetshenziswa ngengxenye ngayinye.

 

Ukuphishekela Okungaguquki Kwekhwalithi

Ikhwalithi ihlelwe kuzo zonke izinyathelo. Umsebenzi wokukhiqiza uhlanganisa:

 

Ukuqapha Okusenqubo: Izinzwa zesikhathi sangempela ziqapha ingcindezi yesikhala, izinga lokushisa, kanye nesivinini somjovo. Noma yikuphi ukuphambuka ngaphandle kwemingcele yokulawula eqinile kubangela i-alamu ezenzakalelayo.

 

Ukuhlolwa Kokukhanya Okuzenzakalelayo Okuyi-100% (i-AOI): Ingxenye ngayinye ekhiqiziwe idlula ku-AOI ukuze kuhlolwe amaphutha okubona, i-flash, kanye nezithombe ezimfushane.

 

Ukulawulwa Kwenqubo Yezibalo (i-SPC): Ubukhulu obubalulekile bulinganiswa ngesisekelo sokusampula, futhi idatha idwetshwa kumashadi okulawula ukuqinisekisa ukuthi inqubo ihlala izinzile futhi inamandla (i-Cpk > 1.67).

 

Ukuhlolwa Kokusebenza: Iphesenti lezingxenye ezivela eqoqweni ngalinye zihlolwa ukuvuza kanye nokuhlolwa kokuqhuma kwengcindezi elabhorethri ye-Ansix Tech, okulingisa izindinganiso ze-NIDEC uqobo.

 

Ukupakishwa: Izingxenye zihlanzwa endaweni elawulwayo, zipakishwe ezitsheni ezingaguquki, ezihlukanisiwe ukuze kuvinjelwe umonakalo wokuhamba, futhi zilebulwe ngedatha ephelele yokulandelela (inombolo yesabelo, umgodi wesikhunta, isitembu sesikhathi).

 

Isithembiso Sokulethwa Okusheshayo: Ukusuka Ku-oda Kuya Edokini

Imodeli ehlanganisiwe ye-Ansix Tech "yokuma okukodwa" yayiyisihluthulelo sokuhlangabezana nezidingo ze-NIDEC ezisheshayo zesikhathi sokuya emakethe. Yonke inqubo, kusukela ekuqandeni kokugcina komklamo kuya eqoqweni lokuqala lokukhiqiza elilungele ukuthunyelwa, yacindezelwa yaba amasonto ayi-14 aqopha umlando. Lokhu kwafezwa ngobunjiniyela bokusebenza komsebenzi ohambisanayo: ukwakheka kwesikhunta kwaqala ngenkathi izitifiketi zokugcina zezinto zisalindile; izingxenye zesisekelo sesikhunta za-odwa kusengaphambili kusetshenziswa imitapo yolwazi ejwayelekile; futhi ukuhlela ukukhiqizwa kwesilingo kwenziwa kanyekanye nokwakhiwa kwesikhunta. Lokhu kuhlanganiswa okungenamthungo kokuklama, ukwenza isikhunta, kanye nokuhlela ukukhiqizwa kuyinzuzo eyinhloko yokuncintisana.

 

I-Ansix Tech: Ukuletha Ukuthembeka Nenani Elibonakalayo

Lo msebenzi nge-NIDEC uwubufakazi bolwazi olujulile lwe-Ansix Tech embonini. Udlulela ngale kokwenza ingxenye yokunyathelisa. Inani lenkampani lisekukwazini kwayo ukunciphisa kakhulu izindleko zezingxenye zamakhasimende ayo ngokusebenzisa izindlela ezintathu ezibalulekile:

 

Ukukhetha Izinto Ezihlakaniphile: Ukuqondisa amakhasimende ezintweni ezingabizi kakhulu ezihlangabezana nazo zonke izindinganiso zokusebenza, ukugwema ubunjiniyela obudlulele.

 

Ukuthuthukiswa Kwenqubo Okuhle: Ukwehlisa izindleko ngengxenye ngayinye ngezikhathi zomjikelezo ezisheshayo, isivuno esiphezulu, kanye nokuncipha kokulahlekelwa.

 

Umklamo Wokubambisana Kokukhiqiza: Ukuhlongoza ukuguqulwa komklamo okwenza kube lula ukubumba, ukuthuthukisa ikhwalithi, nokuqeda imisebenzi yesibili.

 

"Ukubambisana ne-Ansix Tech kube yinguquko kulolu hlelo lokupompa," kusho unjiniyela omkhulu wokuthola ulwazi kwa-NIDEC. "Ubuchwepheshe babo abuzange buqinisekise kuphela ukuthi sifinyelela imigomo yethu yekhwalithi kanye nokusebenza kodwa futhi nokugxila kwabo ekwenzeni ngcono izindleko kulo lonke umjikelezo wokuphila kwethu kunikeze ukonga ebesingakulindele. Bayisandiso sangempela sethimba lethu lobunjiniyela."

 

Isiphetho: Ukusetha Uphawu Olusha

Ukulethwa ngempumelelo kwephampu yegiya yokucindezela okuphezulu ye-NIDEC kanye nezingxenye zephampu ezizilungiselela zona eziqondisa izinhlangothi zombili kugcizelela umkhuba obalulekile ekukhiqizeni okuthuthukile: ukuhlangana kwesayensi yezinto ezibonakalayo, ukulingisa kwedijithali, kanye nobunjiniyela bokunemba. I-Ansix Tech ikhombisile ukuthi ngomlingani ofanele, ukufuduka kusuka ensimbini kuya epulasitikini esebenza kahle kakhulu ukuze kusetshenziswe okubalulekile akugcini nje ngokuba nokwenzeka kodwa futhi kuphakeme ngokwezentengiselwano nangokwezobuchwepheshe.

 

Njengoba izimboni emhlabeni wonke zilwela ukusebenza kahle okukhulu kanye nokusimama, ikhono lokukhiqiza izingxenye zepulasitiki ezilula, eziqinile, neziyinkimbinkimbi lizoba yinto ebaluleke kakhulu. Ngamaphrojekthi anjengalawa, i-Ansix Tech ayigcini nje ngokugcwalisa isikhunta; iyasiza ekwakheni ikusasa lobuchwepheshe bamandla oketshezi, ingxenye eyodwa eyenziwe ngokunemba ngesikhathi.

I-Ansix Tech Co Ltd

Uma unezinhlelo ezihlobene nephampu yegiya yokucindezela okuphezulu yaseJapan NIDEC, iphampu yokuzilungiselela eqondiswa yizinhlangothi zombili, ungasithinta noma nini. Sizoguqula imibono yakho ibe ngokoqobo, sikuvumele ufeze amaphupho akho, futhi sithole ama-oda amakhulu emakethe. Ulwazi lwethu lokuxhumana luthi info@ansixtech.com. Noma xhumana ne-CTO yethu, nge-imeyili: stephen@ansixtech.com

 

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