Papu taputapu pēhanga teitei NIDEC Hapani, papu whakapūmau-whaiaro rua-aronga

Papu taputapu pēhanga teitei NIDEC Hapani, papu whakapūmau-whaiaro rua-aronga

 

Ānihika Ka Whakakahangia e te Hangarau ngā Papu Whakatipuranga-muri a NIDEC mā te Whakarewa Werohanga Tika

 

I roto i te ao nui o ngā wāhanga ahumahi me ngā wāhanga motuka, ko te nekehanga mai i te konganuku ki ngā kirihou mahi-teitei he whai tonu e akiakihia ana e ngā tono mō te whakaiti i te taumaha, te ātete ki te waikura, me ngā āhuahanga matatini, whakauru. He mea tino nui tēnei whakawhiti i roto i ngā pūnaha whakahaere wai, me tu atu ngā wāhanga ki ngā pēhanga tino nui, ngā pāmahana, me ngā pānga matū. Ko Ansix Tech te kaiārahi i tēnei mahi, he tohunga ki te hanga pokepoke me te werohanga matatau, kua oti tata nei te kaupapa nui mō Japan NIDEC Corporation, he kaiārahi o te ao i roto i ngā motuka me ngā papu tika.

Ko te angitu o te whanaketanga me te whakaputa papatipu o ngā wāhanga kirihou nui mō te papu taputapu pēhanga teitei hou a NIDEC me te papu whakapūmau-whaiaro rua-ara e whakaatu ana i te hononga tino pai i waenga i te hoahoa hua auaha me te pūkenga hanga matatau. Ehara i te mea ka tutuki noa i tēnei kaupapa ngā paerewa ahumahi Hapanihi pakari. ngā paerewa engari e whakaatu ana hoki me pēhea te rautaki pūtaiao rauemi me te arotautanga tukanga e taea ai te whakaiti nui i ngā utu wāhanga me te whakarei ake i te mahi me te pono.

 

Kaupapa Genesis: Te Whakatutuki i te Hiahia o te Mākete me te Tika

Kua hangaia ngā whānau papu hou a NIDEC mō ngā tono uaua i roto i te whakahaere wera o ngā motuka, ngā mīhini ahumahi, me ngā taputapu tino whai hua. E hiahia ana te mākete ki ngā taputapu iti ake, māmā ake, me te penapena pūngao, e pana ana i te hangarau papu ki ōna rohe. Kua hangaia te papu taputapu pēhanga teitei mō te ine wai tika i roto i ngā pūnaha hinu me te wahie, e hiahia ana kia tino pumau te āhua me te ātete ki te whakarerekētanga i puta mai i te pēhanga. Me whakahaere e te papu whakapūmau-whaiaro rua-ara, e whakamahia ana i roto i ngā ara iahiko whakamatao, ngā huringa pēhanga tere me te ātete ki te pirau cavitation.

 

E whakamahia ana e ngā papu e rua he hoahoa momo-kēne, kei roto i te pouaka kapia he hiri o te rotor, he painga nui ki te taumaha me te utu i ngā whare whakarewa tuku iho. Heoi, he nui ngā wero kei roto i tēnei hoahoa: me mau te pouaka kirihou i ngā pēhanga waipēhi ā-roto teitei, me te kore e pakaru, e turuturu, e whakapēkē rānei, ka taea te whakararu i te hiri nui i waenga i te stator me te rotor.

 

Ehara i te mea ko te kaiwhakarato wāhanga anake te mahi a Ansix Tech engari ko te hoa whakawhanake anō hoki, me te kawenga ki te huri i ngā ariā hoahoa a NIDEC hei wāhanga pono, ka taea te whakaputa papatipu. I hipokina e te whānuitanga o te kaupapa te mekameka uara katoa: mai i te manatoko hoahoa tauira me te whiriwhiri rauemi ki te hoahoa me te hanga i ngā mea tino-Momo Tikas, te arotautanga tukanga, ā, i te mutunga, te whakaputanga papatipu kua whakamanahia.

 

Te Mahere mō te Angitu: Mai i te Tauira ki te Whakaputa Whaimana

I whai te kaupapa i tētahi tukanga whanaketanga pakari, kua āta whakaritea i roto i ngā wāhanga:

 

Hoahoa Tauira me te DFM (Hoahoa mō te Hanganga): I whakahaerehia e te tīma hangarau a Ansix Tech tētahi tātaritanga DFM whānui mō ngā tauira 3D tuatahi o ngā whare papu me ngā taputapu o roto. Mā te whakamahi i ngā pūmanawa whakaata matatau, i tautuhia e rātou ngā take pea pēnei i ngā tohu totohu, ngā raina whakarewa (he mea tino nui nā te mea ka taea te huri hei pūwāhi rahunga i raro i te pēhanga), me te matotoru o te pakitara kāore i te ōrite. Nā te mahi tahi wawe i taea ai ngā whakarerekētanga hoahoa i tino whakarei ake i te āheinga pokepoke me te kore e whakararu i te mahi.

 

Manatoko Hanga: I hangaia ngā taputapu tauira tere hei whakaputa tauira tuatahi mā te whakamahi i ngā kirihou hangarau kua tīpakohia. I whakamatautauria ēnei tauira ki ngā taiwhanga o NIDEC, e whakaata ana i ngā miriona huringa pēhanga, ngā ru wera, me te pānga matū. Nā ngā raraunga mai i ēnei whakamātautau i whakamana te hoahoa me ngā kōwhiringa rauemi, i whakatakoto i te ara mō te whanaketanga pokepokea ai.

 

Tiwhikete Hanga Papatipu: I mua i te whakarewatanga o te hanga papatipu, i whakahaerehia e Ansix Tech tētahi Tukanga Whakaae Wāhanga Hanga Katoa (PPAP). I roto i tēnei ko te hanga wāhanga mai i te pokepokea ai whakaputa whakamutunga, te whakahaere i ngā rangahau āheinga mō ngā āhuatanga matua, me te tuku tuhinga whānui. Ko te tiwhikete angitu he tohu i te pakari o te hoahoa, te pokepokea ai, me te tukanga.

 

Te Ngākau o te Take: Te Kōwhiringa Rauemi Rautaki

Ko te whiriwhiri i te rauemi kirihou te whakatau hangarau tino nui. Ko ngā wāhanga e hiahiatia ana hei whakataetae i te konganuku i roto i te kaha me te manawanui. I arotakehia e Ansix Tech ētahi pūmua mahi-teitei, ā, i te mutunga i tohua ngā rauemi i runga i ngā whakaritenga mahi tika:

 

Ngā Rauemi Matua o te Wāhanga (Tauira) Ngā Āhuatanga Matua me te Taketake

Whare Papu Taputapu Pēhanga-Teitei Polyphenylene Sulfide Whakakaha-Muka-Karāhe (PPS) (hei tauira, Toray Torelina®) He pumau āhua tino pai (260°C). Ka whakaratohia e te whakakaha muka karāhe te kaha kume me te pakari e tika ana hei pupuri i ngā pēhanga o roto.

Papu Ārahi-rua me ngā Taputapu Polyetheretherketone Whakakaha muka-waro (PEEK) (hei tauira, Victrex 450CA30) He huinga kore e taea te whakataurite o te kaha miihini, te ātete ngenge, me te waku iti. He pai mō ngā wāhanga hihiri e pāngia ana e ngā kaha kutikuti teitei. Ko tōna hinu whakahinuhinu ka whakaiti i te kakahu me te whakapai ake i te pai.

Ngā Āpitihanga Whānui me ngā Hononga Polyoxymethylene Whakapūmau-Wera (POM/Acetal) (hei tauira, DuPont Delrin®) He taurite pai o te pakari, te pakari, me te ātete ngoki. He pai te mata hiri, he iti te mimiti makuku, ā, he pai te ngāwari ki te miihini mō ngā mahi whakairo.

Nā tēnei rautaki rauemi kua arotahihia i karohia te utu nui rawa o te whakamahi i a PEEK mō ngā wāhanga katoa, engari i whakamahia anake i ngā wāhi e tino hiahiatia ana ōna āhuatanga kounga teitei, ā, nā reira i arotauhia ai te utu whānui o te pūnaha.

 

Te Hanga i te Momo: He Mahi Toi o te Tika

Ko te pokepokea ai te pūkaha o te hanga papatipu. Mō tēnei kaupapa, i hoahoa, i hanga hoki e Ansix Tech tētahi pūnaha pokepokea ai maha-kōhao, wera-rere e whakaatu ana i te hangarau hanga pokepokea ai hou rawa atu.

 

Tātari Rere o te Pokepokea (DFM): I mua i te tapahi i te maitai, i whakahaerehia he tātaritanga taipitopito mō te Rere o te Pokepokea. I matapaetia e tēnei whakatauira te rere o te kirihou rewa i roto i te kōhao, ā, ka taea e ngā kaihangarau te arotau i te taunga o te kuaha kia taurite ai te whakakī me te whakaiti i ngā raina whakarewa. I ārahi hoki i te hoahoa o te pūnaha whakamatao kia ōrite ai te tango wera, he mea nui mō te whakahaere i te wā huringa me te ārai i te piko o te wāhanga.

 

Kōwhiringa Rino Whakapaipai: Mō ngā poka me ngā matua, i whiriwhiria te rino kore waikura kua whakapakeketia i mua (hei tauira, Stavax ESR). He tino pai te whakakanapa mō te whakaotinga maeneene o te wāhanga, he ātete nui ki te kakahu mō te roa o te wā ki ngā kirihou whakakaha kua whakakoitia, ā, he pai hoki te ātete ki te waikura.

 

Te Hoahoa Pūnaha Tino Hira:

 

Pūnaha Whakamatao: I hangaia he tahora hongere whakamatao ōrite mā te whakamahi i te laser sintering, e whai ana i ngā āhua uaua o te wāhanga. Mā tēnei ka tere ake te whakamatao me te ōrite ake i ngā hongere keri tuku iho, ka whakaitihia te wā huringa neke atu i te 15% me te whakapai ake i te ōritetanga o te wāhanga.

 

Pūnaha Kaieke me te Kēti: I whakamahia he pūnaha kaieke wera me ngā kēti takirere e whakahaeretia ana e ia takitahi. Mā tēnei ka whakakorea te para kaieke makariri, ka taea te whakakī raupapa hei whakapai ake i te tākai, ā, ka taea te tango aunoa i te wai, he mea nui mō te whakahaere i ngā niho taputapu ngawari.

 

Pūnaha Whakaputa: I hangaia he huinga o ngā pine whakaputa tika, ngā pūwhakaputa ringaringa, me te whakaputa āwhina-hau kia tukuna ai ngā wāhanga uaua, hōhonu i te pokepokea ai, me te kore e hē, e pakaru rānei.

 

Te wikitoria i ngā wero hangahanga

I kī tonu i ngā arai hangarau te ara ki te whakaputa tino pai:

 

Wero 1: Te Pupuri i ngā Manawanui-Iti. Ko ngā kōtaha taputapu me ngā pukapuka whāriki i hiahiatia he manawanui i roto i te ±0.02mm. Mēnā he rerekētanga, ka puta he haruru, he turuturu, he heke rānei te pai o te mahi. I aro atu a Ansix Tech ki tēnei mā te miihini CNC tino tika o te pokepokea ai, ā, i muri mai ka orohia me te manatoko CMM (Mīhini Ine Taurite) i roto i te tukanga.

 

Wero 2: Te Whakahaere i te Whatuwhatu. Nā te whakakotahitanga o ngā rauemi kapi i te karāhe me te matotoru o te pakitara kāore i te ōrite, i puta ai he mōrearea nui mō te whatuwhatu. Ko te otinga he rautaki rua: te arotau i te hoahoa o te kuaha me te whakamatao mā te whakatauira, me te whakawhanake i tētahi tukanga whakatikatika pou-whakakikorua tika hei whakamama i ngā ahotea o roto.

 

Wero 3: Te Pakaru mai i ngā Kirihou Whakakaha. He tino whakakoi ngā muka karāhe me te waro i roto i ngā kirihou. Kia eke ki te roa o te ora o te pokepokea ai neke atu i te 1 miriona pupuhi, i pania ngā mata pokepokea ai ki ngā paninga Whakatakotoranga Kohu Tinana (PVD) matatau, pērā i te Titanium Aluminium Nitride (TiAlN), hei whakanui ake i te pakeke o te mata me te ātete ki te pakaru.

 

Te Tukanga Werohanga: He Huinga Whakahaere

I te papa whakaputa, i neke te arotahi ki te arotau i ngā tukanga kia pai ai te whai huatanga me te whakahaere utu.

 

Arotau Tukanga: Mā te whakamahi i te tikanga Hoahoa o ngā Whakamātautau (DOE), i whakatikatikahia e ngā miihini ngā tawhā matua e whā: te pāmahana rewa, te tere/pēhanga werohanga, te pēhanga tākai, me te wā whakamatao. Ko te whāinga he kimi i te wāhi pai hei whakaputa i ngā wāhanga tino tika i roto i te wā huringa poto rawa atu. Hei tauira, mā te arotau i te kōtaha tākai i whakaiti i te rerekētanga o te taumaha wāhanga ki raro iho i te 0.5%, ā, ko te tikanga he penapena rauemi.

 

Te Whai Hua me te Whakahaere Utu: Nā te pūnaha wera whakauru me te whakamatao āhua i whakaiti i te wā huringa mā te 20% i whakaritea ki ngā whakamātautau tuatahi. Hei tāpiri, mā te huri anō me te whakamahi anō i ngā sprue me ngā runner (ki ngā wāhi e whakaaetia ana e ngā āhuatanga rauemi), i eke a Ansix Tech ki te reiti whakamahinga rauemi neke atu i te 98%, ā, i tino whakaitihia ngā utu rauemi mata mō ia wāhanga.

 

Te Whainga Kounga Tuturu

Ka hangaia te kounga ki roto i ia taahiraa. Kei roto i te tukanga whakaputa:

 

Aroturuki i te Tukatuka: Ka aroturukihia e ngā pūoko wā-tūturu te pēhanga o te kōhao, te pāmahana, me te tere werohanga. Mēnā he rerekētanga i waho o ngā rohe whakahaere tino pakari, ka whakaoho aunoatia he whakaoho.

 

Tirotiro Whatu Aunoa 100% (AOI): Ka tirotirohia ia wāhanga kua hangaia mō ngā hapa tirohanga, te uira, me ngā whakaahua poto.

 

Mana Whakahaere Tukanga Tatauranga (SPC): Ka inehia ngā āhuatanga matua i runga i te tauira, ā, ka tuhia ngā raraunga ki ngā tūtohi whakahaere hei whakarite kia mau tonu te pumau me te kaha o te tukanga (Cpk > 1.67).

 

Whakamātautau Mahi: Ka whakamātauhia te turuturu me te pakū pēhanga ki tētahi ōrau o ngā wāhanga o ia puranga i roto i te taiwhanga o Ansix Tech, e rite ana ki ngā paerewa a NIDEC.

 

Tākai: Ka horoia ngā wāhanga i roto i te taiao whakahaeretia, ka tākaihia ki roto i ngā ipu ārai-pūmau, kua wehea hei ārai i te kino o te kawe waka, ā, ka tapaina ki ngā raraunga whai katoa (tau rota, āputa pokepokea ai, tānga wā).

 

Te Oati Tukunga Tere: Mai i te Ota ki te Tauranga

Ko te tauira "kotahi-mutu" whakauru a Ansix Tech te mea nui ki te whakatutuki i ngā tono tere a NIDEC mō te wā-ki-te-mākete. Ko te tukanga katoa, mai i te whakatio hoahoa whakamutunga ki te puranga whakaputa tuatahi kua rite mō te tuku, i whakapotohia ki roto i te 14 wiki rekoata. I tutuki tēnei mā te hangarau rerenga mahi whakarara: i tīmata te hoahoa pokepokea i te wā e tatari ana ngā tiwhikete rauemi whakamutunga; i tonohia ngā wāhanga turanga pokepokea i mua i te whakamahi i ngā whare pukapuka paerewa; ā, i mahia te whakamahere whakaputa whakamātautau i te wā kotahi me te hanga pokepokea. Ko tēnei whakaurunga maeneene o te hoahoa, te hanga pokepokea, me te whakamahere whakaputa he painga whakataetae matua.

 

Ansix Tech: Te Whakarato i te Pono me te Uara Tuturu

He tohu tēnei kaupapa me NIDEC i te wheako hohonu o Ansix Tech i roto i te umanga. Ehara i te mea ko te hanga noa i tētahi wāhanga hei tā. Ko te uara o te kamupene kei roto i tōna kaha ki te whakaiti i te utu katoa o ngā wāhanga mō āna kiritaki mā roto i ngā huarahi matua e toru:

 

Kōwhiringa Rauemi Maamaa: Te ārahi i ngā kiritaki ki te rauemi tino iti te utu e tutuki ana i ngā paearu mahi katoa, me te karo i te hanga rawa.

 

Te Hiranga o te Arotau Tukanga: Te whakaiti i te utu mō ia wāhanga mā te tere ake o ngā huringa, te nui ake o ngā hua, me te whakaiti i ngā para.

 

Te Hoahoa mō te Hononga Hanga: Te whakaaro i ngā whakarerekētanga hoahoa hei whakahaere i te hanga, hei whakapai ake i te kounga, hei whakakore hoki i ngā mahi tuarua.

 

"He nui ngā huringa i puta mai i te mahi tahi me Ansix Tech mō tēnei kaupapa papu," te kōrero a tētahi miihini matua o NIDEC. "Nā tō rātou tohungatanga hangarau i tutuki ai ā mātou whāinga kounga me te mahi, tae atu ki tā rātou arotahi ki te whakapai ake i ngā utu puta noa i te huringa ora, i puta ai he penapena kāore i whakaarohia e mātou. He toronga pono rātou nō tā mātou tīma miihini."

 

Whakamutunga: Te Whakatakoto i tētahi Paearu Hou

Ko te tukunga angitu o te papu taputapu pēhanga-teitei NIDEC me ngā wāhanga papu whakapūmau-ā-roto e rua e whakaatu ana i tētahi ia o te whanaketanga matatau: te huihuinga o te pūtaiao rauemi, te whakaata matihiko, me te hangarau tika. Kua whakaatu a Ansix Tech me te hoa tika, ko te nekehanga mai i te whakarewa ki ngā kirihou mahi-teitei mō ngā tono nui ehara i te mea ka taea anake engari he pai ake hoki i te taha arumoni me te hangarau.

 

I te mea e akiaki ana ngā ahumahi o te ao katoa kia nui ake te whai huatanga me te pumau, ko te kaha ki te whakaputa i ngā wāhanga kirihou māmā ake, kaha ake, me te matatini ake ka tino hira. Mā roto i ngā kaupapa pēnei, ehara i te mea ko te whakakī noa i ngā pokepokea ai a Ansix Tech; kei te āwhina hoki ki te hanga i te heke mai o te hangarau mana wai, he wāhanga tino tika i ia wā.

Ansix Tech Co Ltd

Mena he mahere āu e pā ana ki te papu taputapu pēhanga-teitei NIDEC Hapani, te papu whakapūmau-whaiaro rua-ara, ka taea e koe te whakapā mai i ngā wā katoa. Ka hurihia e mātou ō whakaaro hei mea tūturu, ka tukuna koe kia tutuki i ō moemoeā, ā, ka whiwhi i ngā ota nui mai i te mākete. Ko ā mātou taipitopito whakapā ko info@ansixtech.com. Whakapā mai rānei ki tā mātou CTO, mēra: stephen@ansixtech.com

 

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