Nyiv Pooj NIDEC lub twj tso kua mis siab, lub twj tso kua mis bidirectional self-priming

Nyiv Pooj NIDEC lub twj tso kua mis siab, lub twj tso kua mis bidirectional self-priming

 

Ansix Tech txhawb nqa NIDEC cov twj tso kua mis Next-Gen nrog Precision Injection Molding

 

Hauv lub ntiaj teb kev lag luam thiab cov khoom siv hauv tsheb uas muaj kev pheej hmoo siab, kev hloov pauv ntawm hlau mus rau cov yas ua tau zoo yog qhov kev nrhiav tsis tu ncua uas tsav los ntawm kev xav tau kom txo qhov hnyav, tiv taus corrosion, thiab cov geometries nyuaj, sib xyaw ua ke. Qhov kev hloov pauv no yog qhov tseem ceeb tshwj xeeb hauv cov txheej txheem tswj cov kua dej, qhov twg cov khoom yuav tsum tiv taus qhov siab heev, kub, thiab kev raug tshuaj lom neeg. Ua tus thawj coj ntawm qhov kev them nyiaj no yog Ansix Tech, tus kws tshaj lij hauv kev txhaj tshuaj molding thiab pwm tsim khoom, uas nyuam qhuav ua tiav qhov project tseem ceeb rau Nyiv NIDEC Corporation, tus thawj coj thoob ntiaj teb hauv kev ua haujlwm precision motors thiab twj tso kua mis.

Kev tsim kho zoo thiab kev tsim khoom loj ntawm cov khoom yas tseem ceeb rau NIDEC lub twj tso kua mis siab tshiab thiab lub twj tso kua mis bidirectional self-priming ua piv txwv txog kev sib koom ua ke zoo meej ntawm kev tsim khoom tshiab thiab kev tsim khoom tshiab. Qhov project no tsis yog tsuas yog ua tau raws li kev lag luam Nyij Pooj nruj xwb. cov qauv tab sis kuj qhia tau tias kev tshawb fawb txog cov khoom siv thiab kev ua kom zoo dua qub tuaj yeem txo cov nqi ntawm cov khoom siv li cas thaum txhim kho kev ua tau zoo thiab kev ntseeg siab.

 

Project Genesis: Ua kom tau raws li qhov xav tau ntawm kev ua lag luam nrog kev ua tib zoo

Cov tsev neeg twj tshiab ntawm NIDEC tau tsim los rau cov kev siv uas nyuaj rau kev tswj cua sov hauv tsheb, cov tshuab lag luam, thiab cov khoom siv ua haujlwm zoo. Kev ua lag luam xav tau cov khoom siv me dua, sib dua, thiab txuag hluav taws xob ntau dua, thawb cov thev naus laus zis twj mus rau nws cov kev txwv. Lub twj tso kua siab siab yog tsim los rau kev ntsuas cov kua dej kom raug hauv cov tshuab roj thiab roj, xav tau kev ruaj khov zoo heev thiab tiv taus kev hloov pauv siab. Lub twj tso kua ob txoj kev, feem ntau siv rau hauv cov voj voog txias, yuav tsum tswj cov voj voog siab sai thiab tiv taus kev puas tsuaj cavitation.

 

Ob lub twj tso kua mis siv lub qauv tsim uas muaj lub hau kaw rau hauv lub thawv yas, uas muab qhov zoo dua li qhov hnyav thiab tus nqi piv rau cov tsev hlau ib txwm muaj. Txawm li cas los xij, qhov kev tsim no ua rau muaj teeb meem loj: lub thawv yas yuav tsum muaj cov hydraulic siab sab hauv yam tsis muaj kev tawg, xau, lossis cuam tshuam, uas yuav ua rau lub foob tseem ceeb ntawm lub stator thiab rotor puas tsuaj.

 

Ansix Tech tsis yog tsuas yog ntiav tus neeg muab khoom xwb tab sis kuj yog tus khub koom tes tsim kho, uas tau muab lub luag haujlwm hloov NIDEC cov tswv yim tsim qauv mus rau hauv cov khoom tsim tau zoo thiab loj. Qhov project no suav nrog tag nrho cov saw hlau muaj nqis: los ntawm kev txheeb xyuas tus qauv tsim thiab kev xaiv cov khoom siv mus rau kev tsim thiab tsim cov khoom siv ultra-Mould meejs, kev ua kom zoo dua qub, thiab thaum kawg, kev tsim khoom loj tau ntawv pov thawj.

 

Daim Qauv Qhia Txog Kev Ua Tau Zoo: Los Ntawm Prototype Mus Rau Kev Tsim Khoom Muaj Ntawv Pov Thawj

Qhov project tau ua raws li cov txheej txheem kev txhim kho uas nruj thiab muaj ntau theem:

 

Tsim Qauv & DFM (Tsim Rau Kev Tsim Khoom): Ansix Tech pab pawg engineering tau ua qhov kev tshuaj xyuas DFM tag nrho ntawm cov qauv 3D thawj zaug ntawm cov twj tso kua mis thiab cov iav sab hauv. Siv cov software simulation siab heev, lawv tau txheeb xyuas cov teeb meem xws li cov cim dej, cov kab vuam (uas yog qhov tseem ceeb tshwj xeeb vim tias lawv tuaj yeem dhau los ua cov ntsiab lus tsis ua haujlwm thaum muaj kev nyuaj siab), thiab cov phab ntsa tsis sib xws. Kev koom tes thaum ntxov tau tso cai rau kev hloov kho tsim uas txhim kho kev pwm yam tsis muaj kev cuam tshuam rau kev ua haujlwm.

 

Kev Txheeb Xyuas Kev Tsim Khoom: Cov cuab yeej ua qauv sai tau tsim los tsim cov qauv thawj zaug siv cov yas engineering xaiv. Cov qauv no tau dhau los ua qhov kev sim ua haujlwm hnyav ntawm NIDEC cov chaw kuaj mob, ua piv txwv ntau lab lub voj voog siab, kev poob siab thermal, thiab kev raug tshuaj lom neeg. Cov ntaub ntawv los ntawm cov kev xeem no tau lees paub qhov kev tsim qauv thiab cov khoom siv xaiv, paving txoj hauv kev rau kev tsim pwm tag nrho.

 

Daim Ntawv Pov Thawj Tsim Khoom Loj: Ua ntej pib tsim khoom loj, Ansix Tech tau ua tiav tag nrho Cov Txheej Txheem Pom Zoo Rau Qhov Khoom Tsim Khoom (PPAP). Qhov no suav nrog kev tsim cov khoom los ntawm cov pwm tsim khoom kawg, ua kev tshawb fawb txog kev muaj peev xwm ntawm cov qhov loj me tseem ceeb, thiab xa cov ntaub ntawv ntau yam. Daim ntawv pov thawj ua tiav yog ib qho pov thawj rau kev ruaj khov ntawm kev tsim qauv, pwm, thiab cov txheej txheem.

 

Lub Hauv Paus ntawm Qhov Teeb Meem: Kev Xaiv Khoom Siv Zoo

Kev xaiv cov khoom siv yas yog qhov kev txiav txim siab tseem ceeb tshaj plaws. Cov khoom siv xav tau los sib tw nrog hlau hauv lub zog thiab kev ruaj khov. Ansix Tech tau soj ntsuam ntau cov polymers ua tau zoo, thaum kawg teev cov ntaub ntawv raws li qhov yuav tsum tau ua haujlwm meej:

 

Cheebtsam Khoom Siv Tseem Ceeb (Qauv) Cov Yam Ntxwv Tseem Ceeb & Kev Xav

Lub Tsev Twj Tso Kua Roj Siab Uas Muaj Iav-Fiber Reinforced Polyphenylene Sulfide (PPS) (piv txwv li, Toray Torelina®) Kev ruaj khov zoo kawg nkaus (nqus dej tsawg dua 0.1%), tiv taus roj thiab roj, thiab kub siab (>260°C). Cov iav fiber reinforced muab lub zog tensile thiab stiffness kom tswj tau qhov siab sab hauv.

Bidirectional Twj Tso Kua Mis Impeller & Gears Carbon-Fiber Reinforced Polyetheretherketone (PEEK) (piv txwv li, Victrex 450CA30) Kev sib xyaw ua ke ntawm lub zog kho tshuab, kev tiv taus qaug zog, thiab kev sib txhuam tsawg. Zoo tagnrho rau cov khoom siv dynamic uas muaj zog shear siab. Nws lubricity inherent txo qhov hnav thiab txhim kho kev ua haujlwm.

Cov Khoom Siv Dav Dav & Cov Khoom Txuas Polyoxymethylene Uas Ruaj Khoov Thaum Tshav Kub (POM/Acetal) (piv txwv li, DuPont Delrin®) Kev sib npaug zoo heev ntawm kev tawv, kev tawv, thiab kev tiv taus kev nkag. Muab qhov chaw kaw zoo, kev nqus dej tsawg, thiab kev siv tshuab zoo heev rau kev ua haujlwm tom qab molding.

Txoj kev npaj khoom siv no zam kev siv PEEK ntau dhau rau txhua qhov chaw, es tsis txhob siv nws tsuas yog qhov chaw uas nws cov khoom zoo tshaj plaws tseem ceeb, yog li ua kom zoo dua tus nqi tag nrho ntawm lub kaw lus.

 

Kev Tsim Kho Cov Pwm: Ib qho Masterpiece ntawm Precision

Cov pwm yog lub cav ntawm kev tsim khoom loj. Rau qhov project no, Ansix Tech tau tsim thiab tsim ib lub tshuab pwm kub-khiav uas muaj ntau qhov, uas muaj cov thev naus laus zis ua pwm zoo tshaj plaws.

 

Kev Tshuaj Xyuas Kev Nqus Pwm (DFM): Ua ntej txiav hlau, kev tshuaj xyuas Moldflow kom ntxaws tau khiav. Qhov kev sim no kwv yees qhov ntws ntawm cov yas yaj hauv qhov, tso cai rau cov engineers kom ua kom zoo dua qhov chaw rooj vag kom ntseeg tau tias muaj kev sib npaug ntawm kev sau thiab txo cov kab vuam. Nws kuj tau coj kev tsim qauv ntawm lub kaw lus txias kom ntseeg tau tias muaj kev rho tawm cua sov sib npaug, qhov tseem ceeb rau kev tswj lub sijhawm voj voog thiab tiv thaiv qhov chaw warpage.

 

Kev Xaiv Hlau Pwm: Rau cov qhov thiab cov cores, cov hlau stainless hlau uas tau ua ntej lawm (piv txwv li, Stavax ESR) tau raug xaiv. Nws muaj kev txhuam zoo heev rau qhov tiav du, tiv taus kev hnav siab rau lub neej ntev tiv taus cov yas uas muaj zog abrasive, thiab tiv taus corrosion zoo.

 

Kev Tsim Cov Txheej Txheem Tseem Ceeb:

 

Lub Tshuab Txias: Ib qho kev teeb tsa channel txias conformal tau machined los ntawm laser sintering, ua raws li cov duab sib txawv ntawm qhov. Qhov no muab kev txias sai dua thiab sib xws dua li cov channel drilled ib txwm muaj, txo lub sijhawm voj voog ntau dua 15% thiab txhim kho qhov sib xws ntawm qhov.

 

Lub Tshuab Khiav & Rooj Vag: Ib lub tshuab khiav kub nrog lub qhov rooj valve tswj tau ib leeg. Qhov no tshem tawm cov khib nyiab khiav txias, tso cai rau kev sau ua ntu zus kom zoo tshaj plaws rau kev ntim khoom, thiab ua rau muaj kev tshem tawm tsis siv neeg, uas yog qhov tseem ceeb rau kev tswj cov hniav iav uas yooj yim puas tsuaj.

 

Lub Tshuab Tawm: Kev sib xyaw ua ke ntawm cov koob ejector precision, cov tes tsho ejectors, thiab kev tawm los ntawm huab cua tau tsim los xyuas kom meej tias cov khoom sib xyaw ua ke, tob tob tau raug tso tawm ntawm pwm yam tsis muaj kev cuam tshuam lossis kev puas tsuaj.

 

Kev kov yeej cov teeb meem kev tsim khoom

Txoj kev mus rau kev tsim khoom zoo tshaj plaws yog fraught nrog cov teeb meem kev siv tshuab:

 

Qhov Kev Sib Tw 1: Tswj Xyuas Qhov Kev Ua Tau Me Me. Cov qauv iav thiab cov ntawv sau txog kev tuav yuav tsum muaj qhov kev ua tau zoo hauv ± 0.02 hli. Txhua qhov kev hloov pauv yuav ua rau muaj suab nrov, xau, lossis txo qhov ua haujlwm tau zoo. Ansix Tech tau daws qhov no los ntawm kev ua haujlwm CNC precision ntawm cov pwm, ua raws li kev txhuam kom zoo thiab kev txheeb xyuas CMM (Coordinate Measuring Machine) hauv cov txheej txheem.

 

Qhov Kev Sib Tw 2: Kev Tswj Xyuas Kev Ua Yuam Kev. Kev sib xyaw ua ke ntawm cov khoom siv iav thiab cov phab ntsa tsis sib npaug ua rau muaj kev pheej hmoo ntawm kev ua yuam kev. Txoj kev daws teeb meem yog ob txoj hauv kev: ua kom lub rooj vag thiab kev tsim qauv txias zoo dua los ntawm kev simulation, thiab tsim cov txheej txheem kho tom qab molding kom raug kom txo tau kev ntxhov siab sab hauv.

 

Qhov Kev Sib Tw 3: Kev Hnav Los Ntawm Cov Yas Uas Muaj Zog. Cov iav thiab cov fiber carbon hauv cov yas yog cov khoom siv sib txhuam heev. Yuav kom ua tiav lub neej pwm ntawm ntau dua 1 lab txhaj tshuaj, cov pwm tseem ceeb tau kho nrog cov txheej txheem Physical Vapor Deposition (PVD) siab heev, xws li Titanium Aluminum Nitride (TiAlN), ua rau qhov nyuaj ntawm qhov chaw thiab kev tiv thaiv kev hnav zoo dua.

 

Cov Txheej Txheem Txhaj Tshuaj Molding: Ib Lub Suab Paj Nruag ntawm Kev Tswj

Hauv pem teb tsim khoom, qhov kev tsom mus rau kev ua kom zoo dua qub rau kev ua haujlwm kom ua haujlwm tau zoo thiab tswj tus nqi.

 

Kev Txhim Kho Cov Txheej Txheem: Siv Txoj Kev Tsim Qauv ntawm Kev Sim (DOE), cov engineers tau kho plaub qhov tseem ceeb: qhov kub yaj, qhov ceev / siab ntawm kev txhaj tshuaj, qhov siab ntawm kev ntim khoom, thiab lub sijhawm txias. Lub hom phiaj yog nrhiav qhov chaw zoo tshaj plaws uas tsim cov khoom zoo meej hauv lub sijhawm luv tshaj plaws. Piv txwv li, kev txhim kho qhov profile ntim khoom txo qhov hnyav ntawm qhov sib txawv kom tsawg dua 0.5%, txhais tau tias txuag tau cov khoom siv.

 

Kev Ua Haujlwm Zoo & Kev Tswj Tus Nqi: Lub kaw lus khiav kub sib xyaw ua ke thiab kev txias conformal txo lub sijhawm voj voog los ntawm 20% piv rau thawj qhov kev sim. Tsis tas li ntawd, los ntawm kev rov sib tsoo thiab rov siv cov sprues thiab runners (qhov twg cov khoom siv tso cai), Ansix Tech tau ua tiav qhov kev siv cov khoom siv ntau dua 98%, txo qis cov nqi khoom siv raw rau ib feem.

 

Kev Tshawb Nrhiav Zoo Uas Tsis Muaj Kev Txom Nyem

Kev zoo yog tsim los rau txhua kauj ruam. Cov txheej txheem ua haujlwm ntau lawm suav nrog:

 

Kev Saib Xyuas Hauv Txheej Txheem: Cov cuab yeej ntsuas lub sijhawm tiag tiag saib xyuas qhov siab ntawm qhov chaw txhaj tshuaj, qhov kub thiab txias, thiab qhov ceev ntawm kev txhaj tshuaj. Yog tias qhov kev hloov pauv sab nraud ntawm qhov kev tswj hwm nruj heev, yuav ua rau muaj lub tswb ceeb toom tsis siv neeg.

 

100% Kev Tshuaj Xyuas Qhov Muag Tsis Siv Neeg (AOI): Txhua qhov khoom tsim tawm raug kuaj xyuas AOI los xyuas seb puas muaj qhov tsis zoo ntawm qhov muag, teeb ci ntsa iab, thiab cov duab luv luv.

 

Kev Tswj Xyuas Txheej Txheem Txheeb Cais (SPC): Cov qhov ntsuas tseem ceeb raug ntsuas raws li kev kuaj, thiab cov ntaub ntawv raug kos rau ntawm daim ntawv qhia tswj kom ntseeg tau tias cov txheej txheem tseem ruaj khov thiab muaj peev xwm (Cpk > 1.67).

 

Kev Ntsuas Kev Ua Haujlwm: Ib feem pua ​​ntawm cov khoom los ntawm txhua pawg raug kuaj qhov xau thiab kuaj qhov tawg siab hauv Ansix Tech lub chaw kuaj mob, rov ua raws li NIDEC tus qauv.

 

Kev Ntim Khoom: Cov khoom raug ntxuav hauv qhov chaw tswj tau, ntim rau hauv cov thawv tiv thaiv hluav taws xob, faib ua ob ntu kom tiv thaiv kev puas tsuaj los ntawm kev thauj mus los, thiab muab cov ntaub ntawv taug qab tag nrho (tus lej ntau, qhov pwm, lub sijhawm luam ntawv).

 

Cov Lus Cog Tseg Txog Kev Xa Khoom Sai: Los Ntawm Kev Txiav Txim Mus Rau Chaw Nres Nkoj

Ansix Tech tus qauv "ib-nres" sib xyaw ua ke yog qhov tseem ceeb rau kev ua kom tau raws li NIDEC qhov kev thov kom ua lag luam sai. Tag nrho cov txheej txheem, txij li qhov kawg tsim khov mus rau thawj pawg ntau lawm npaj rau kev xa khoom, tau raug nias rau hauv cov ntaub ntawv 14 lub lis piam. Qhov no tau ua tiav los ntawm kev tsim cov txheej txheem ua haujlwm sib luag: pib tsim pwm thaum cov ntaub ntawv pov thawj kawg tseem tos; cov khoom siv pwm tau xaj ua ntej siv cov tsev qiv ntawv txheem; thiab kev npaj tsim khoom sim tau ua tiav tib lub sijhawm nrog kev tsim pwm. Qhov kev sib koom ua ke ntawm kev tsim qauv, kev ua pwm, thiab kev npaj tsim khoom yog qhov zoo sib tw tseem ceeb.

 

Ansix Tech: Xa Kev Ntseeg Tau thiab Tus Nqi Pom Tau

Qhov project no nrog NIDEC yog ib qho pov thawj rau Ansix Tech txoj kev paub tob hauv kev lag luam. Nws mus dhau qhov tsuas yog ua ib feem los luam tawm. Lub tuam txhab lub tswv yim muaj nqis yog nws lub peev xwm los txo cov nqi tag nrho rau nws cov neeg siv khoom los ntawm peb qhov tseem ceeb:

 

Kev Xaiv Khoom Siv Ntse: Qhia cov neeg siv khoom mus rau cov khoom siv pheej yig tshaj plaws uas ua tau raws li txhua tus qauv kev ua tau zoo, zam kev tsim kho ntau dhau.

 

Kev Ua Kom Zoo Tshaj Plaws ntawm Cov Txheej Txheem: Tsav tus nqi ib feem kom qis dua los ntawm lub sijhawm ua haujlwm sai dua, cov txiaj ntsig ntau dua, thiab txo cov khoom pov tseg.

 

Tsim Rau Kev Koom Tes Tsim Khoom: Kev thov kom hloov kho cov qauv tsim uas ua kom yooj yim rau kev pwm, txhim kho qhov zoo, thiab tshem tawm cov haujlwm thib ob.

 

"Kev koom tes nrog Ansix Tech tau hloov pauv rau qhov kev pab cuam twj tso kua mis no," tus kws ua haujlwm laus ntawm NIDEC tau hais. "Lawv txoj kev txawj ntse tsis yog tsuas yog ua kom peb ua tiav peb cov hom phiaj zoo thiab kev ua tau zoo xwb tab sis lawv kuj tsom mus rau kev txhim kho tus nqi thoob plaws lub neej ua rau peb txuag tau nyiaj uas peb tsis tau xav txog. Lawv yog qhov txuas ntxiv tiag tiag ntawm peb pab neeg ua haujlwm engineering."

 

Xaus Lus: Teem Ib Lub Benchmark Tshiab

Qhov kev xa khoom zoo ntawm NIDEC lub twj tso kua mis siab thiab cov khoom siv twj tso kua mis bidirectional self-priming qhia txog qhov tseem ceeb hauv kev tsim khoom siab heev: kev sib koom ua ke ntawm kev tshawb fawb txog khoom siv, kev sim digital, thiab kev tsim khoom meej. Ansix Tech tau ua pov thawj tias nrog tus khub zoo, kev hloov pauv ntawm hlau mus rau cov yas ua tau zoo rau cov ntawv thov tseem ceeb tsis yog tsuas yog ua tau xwb tab sis kuj tseem ua tau zoo dua hauv kev lag luam thiab kev siv tshuab.

 

Raws li cov lag luam thoob ntiaj teb thawb kom muaj kev ua haujlwm zoo dua thiab kev ruaj khov, lub peev xwm los tsim cov khoom yas sib dua, muaj zog dua, thiab nyuaj dua yuav yog qhov tseem ceeb. Los ntawm cov haujlwm zoo li no, Ansix Tech tsis yog tsuas yog sau cov pwm xwb; nws tab tom pab tsim lub neej yav tom ntej ntawm cov thev naus laus zis fais fab, ib qho ua tiav ib zaug.

Ansix Tech Co Ltd

Yog tias koj muaj tej yam kev npaj txog Nyiv Pooj NIDEC lub twj tso kua mis siab, lub twj tso kua mis bidirectional self-priming, koj tuaj yeem tiv tauj peb txhua lub sijhawm. Peb yuav ua rau koj lub tswv yim ua qhov tseeb, cia koj ua tiav koj txoj kev npau suav, thiab tau txais cov xaj loj los ntawm kev ua lag luam. Peb cov ntaub ntawv tiv tauj yog info@ansixtech.com. Los yog tiv tauj peb tus CTO, xa ntawv mus rau: stephen@ansixtech.com

 

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