Impompo yegiya yoxinzelelo oluphezulu yaseJapan ye-NIDEC, impompo yokuzilungiselela ngokwayo emacala mabini
Impompo yegiya yoxinzelelo oluphezulu yaseJapan ye-NIDEC, impompo yokuzilungiselela ngokwayo emacala mabini
I-Ansix I-Tech inika amandla iiPumps ze-Next-Gen ze-NIDEC nge-Precision Injection Molding
Kwihlabathi elinobunzima obukhulu bezinto zoshishino nezeemoto, ukutshintsha ukusuka kwisinyithi ukuya kwiplastiki esebenza kakhulu yinto eqhubekayo eqhutywa ziimfuno zokunciphisa ubunzima, ukumelana nokugqwala, kunye nejometri ezintsonkothileyo nezidibeneyo. Olu tshintsho lubaluleke kakhulu kwiinkqubo zokuphatha ulwelo, apho izinto kufuneka zimelane noxinzelelo olugqithisileyo, amaqondo obushushu, kunye nokuvezwa ziikhemikhali. Okhokelayo kule ntlawulo yi-Ansix Tech, ingcali ekubumbeni inaliti kunye nokuvelisa isikhunta, esandula ukugqiba iprojekthi ebalulekileyo yeJapan NIDEC Corporation, inkokheli yehlabathi kwiimoto ezichanekileyo kunye neepompo.
Uphuhliso oluphumeleleyo kunye nokuveliswa ngobuninzi kwezinto ezibalulekileyo zeplastiki kwimpompo yamva nje yegiya yoxinzelelo oluphezulu ye-NIDEC kunye nempompo yokuzilungiselela ngokwayo emacala mabini ibonisa intsebenziswano epheleleyo phakathi koyilo lwemveliso olutsha kunye nobuchule bokuvelisa obuphezulu. Le projekthi ayihlangabezani nje kuphela nemizi-mveliso enzima yaseJapan. imigangatho kodwa ikwabonisa indlela isayensi yezinto ezicwangcisiweyo kunye nokuphuculwa kwenkqubo ezinokuzinciphisa ngayo kakhulu iindleko zecandelo ngelixa ziphucula ukusebenza kunye nokuthembeka.
Isiqalo seProjekthi: Ukuhlangabezana neMfuno yeMarike ngoBuchule
Iintsapho ezintsha ze-NIDEC zepompo zenzelwe ukusetyenziswa okunyanzelekileyo kulawulo lobushushu beemoto, oomatshini bemizi-mveliso, kunye nezixhobo ezisebenzayo kakhulu. Imarike ifuna izixhobo ezincinci, ezikhaphukhaphu, nezisebenzisa amandla amaninzi, nto leyo etyhala iteknoloji yepompo ukuya kwimida yayo. Ipompo yegiya enoxinzelelo oluphezulu yenzelwe ukulinganisa ulwelo ngokuchanekileyo kwiinkqubo zokuthambisa kunye nepetroli, ifuna uzinzo olukhethekileyo kunye nokumelana nokuguquguquka okubangelwa luxinzelelo. Ipompo yokuzilungiselela ngokwayo, edla ngokusetyenziswa kwiisekethe zokupholisa, kufuneka iphathe imijikelo yoxinzelelo olukhawulezayo kwaye imelane nokukhukuliseka kwe-cavitation.
Zombini iimpompo zisebenzisa uyilo olufana nebhokisi, apho i-rotor ivalwa ngaphakathi kwebhokisi ye-resin, inika iingenelo ezibalulekileyo ngobunzima kunye neendleko ngaphezu kwezindlu zesinyithi zendabuko. Nangona kunjalo, olu yilo luzisa imingeni ebalulekileyo: i-casing yeplastiki kufuneka ibe noxinzelelo oluphezulu lwangaphakathi lwe-hydraulic ngaphandle kokuqhekeka, ukuvuza, okanye ukujika, okunokuphazamisa isitywina esibalulekileyo phakathi kwe-stator kunye ne-rotor.
I-Ansix Tech yayingabandakanyekanga nje njengomthengisi wezixhobo kodwa njengeqabane lophuhliso, inikwe umsebenzi wokuguqula iingcamango zoyilo lwe-NIDEC zibe zizinto ezinokuthenjwa nezinokuveliswa ngobuninzi. Ububanzi beprojekthi bugubungele lonke uthotho lwexabiso: ukusuka ekuqinisekisweni koyilo lweeprotokholi kunye nokukhethwa kwezinto ukuya kuyilo kunye nokwenziwa kwezinto ezikumgangatho ophezulu.Umngundo ochanekileyos, ukwenziwa ngcono kwenkqubo, kwaye ekugqibeleni, ukuveliswa ngobuninzi okuqinisekisiweyo.
Isicwangciso Sempumelelo: Ukusuka Kwiprototype ukuya Kwimveliso Eqinisekisiweyo
Le projekthi ilandele inkqubo yophuhliso engqongqo neyayinezigaba:
Uyilo lwePrototype kunye neDFM (Uyilo lweMveliso): Iqela lobunjineli le-Ansix Tech lenze uhlalutyo olupheleleyo lwe-DFM kwiimodeli zokuqala ze-3D zezindlu zepompo kunye neegiya zangaphakathi. Besebenzisa isoftware yokulinganisa ephucukileyo, bachonge imiba enokubakho efana neempawu zesinki, imigca ye-weld (ebaluleke kakhulu njengoko inokuba ziindawo zokusilela phantsi koxinzelelo), kunye nobukhulu bodonga obungalinganiyo. Intsebenziswano yasekuqaleni ivumele utshintsho loyilo oluphucule kakhulu ukubumbeka ngaphandle kokubeka emngciphekweni umsebenzi.
Ukuqinisekiswa koMveliso: Izixhobo zeprototype ezikhawulezayo zakhiwe ukuvelisa iisampulu zokuqala kusetyenziswa iiplastiki zobunjineli ezikhethiweyo. Ezi sampuli zavavanywa ngokusebenza nzima kwiilebhu ze-NIDEC, zilinganisa izigidi zemijikelo yoxinzelelo, ukutshayiswa kobushushu, kunye nokuvezwa kweekhemikhali. Idatha evela kwezi mvavanyo iqinisekisile uyilo kunye nokukhetha kwezinto, ivula indlela yophuhliso olupheleleyo lwesikhunta.
Isiqinisekiso seMveliso yoBuninzi: Ngaphambi kokuba iqalise imveliso yobuninzi, i-Ansix Tech yenze iNkqubo epheleleyo yokuVunywa kweCandelo leMveliso (PPAP). Oku kuquka ukuvelisa iindawo ezivela kwisikhunta sokugqibela semveliso, ukuqhuba izifundo zobuchule kwiinkalo ezibalulekileyo, kunye nokungenisa amaxwebhu amaninzi. Isiqinisekiso esiphumeleleyo sasibubungqina bokuqina koyilo, isikhunta, kunye nenkqubo.
Intliziyo yeNto: Ukukhetha Izinto eziCwangcisiweyo
Ukukhethwa kwezinto zeplastiki yayiyeyona sigqibo sibalulekileyo kwezobugcisa. Izinto ezazifuneka ukuze zilingane nesinyithi ngamandla nokuqina. I-Ansix Tech ivavanye iipolymers ezininzi ezisebenza kakuhle, ekugqibeleni ichaza izinto ezisekelwe kwiimfuno zokusebenza ezichanekileyo:
Izinto eziphambili zeCandelo (iModeli) Iimpawu eziphambili kunye nesizathu
Indlu yePompo yeGiya yoXinzelelo oluPhezulu I-Glass-Fiber Reinforced Polyphenylene Sulfide (PPS) (umz., iToray Torelina®) Uzinzo olukhethekileyo (260°C). Ukuqina kwefayibha yeglasi kunika amandla okuxinana kunye nokuqina okufunekayo ukuze kuthintelwe uxinzelelo lwangaphakathi.
I-Bidirectional Pump Impeller kunye neeGiya I-Carbon-Fiber Reinforced Polyetheretherketone (PEEK) (umz., iVictrex 450CA30) Indibaniselwano engenakuthelekiswa namandla oomatshini, ukumelana nokudinwa, kunye nokungqubana okuphantsi. Ilungele izinto eziguqukayo ezinamava aphezulu okucheba. Ukuthambisa kwayo okungokwemvelo kunciphisa ukuguguleka kwaye kuphucula ukusebenza kakuhle.
I-General Casing & Connectors I-Heat-Stabilized Polyoxymethylene (POM/Acetal) (umz., iDuPont Delrin®) Ibhalansi egqwesileyo yokuqina, ukuqina, kunye nokumelana nokuqhekeka. Ibonelela ngomphezulu oqinileyo wokutywina, ukufunxwa komswakama omncinci, kunye nokusebenza kakuhle kwemisebenzi emva kokubumba.
Le ndlela ijolise kwizinto ezisetyenzisiweyo ithintele iindleko ezingaphezulu zokusebenzisa i-PEEK kuzo zonke iindawo, endaweni yoko iyisebenzise kuphela apho iipropati zayo zeprimiyamu ziyimfuneko khona, ngaloo ndlela iphucula iindleko zenkqubo iyonke.
Ubunjineli Bokubumba: Umsebenzi Wobugcisa Onobuchule
I-mold yinjini yokuvelisa ngobuninzi. Kule projekthi, i-Ansix Tech iyile yaza yakha inkqubo ye-mold enemingxuma emininzi, eshushu kakhulu ebonakalisa ubuchwepheshe besimanje bokwenza i-mold.
Uhlalutyo lokuHamba koMgquba (DFM): Ngaphambi kokusika intsimbi, kwenziwa uhlalutyo oluneenkcukacha lweMoldflow. Olu vavanyo lwaluxela kwangaphambili ukuhamba kweplastiki enyibilikisiweyo ngaphakathi komngxuma, nto leyo evumela iinjineli ukuba zilungise indawo yesango ukuqinisekisa ukuzaliswa okulungeleleneyo kunye nokunciphisa imigca yokuwelda. Kwakhona lwakhokela uyilo lwenkqubo yokupholisa ukuqinisekisa ukukhutshwa kobushushu okufanayo, okubalulekileyo ekulawuleni ixesha lomjikelo kunye nokuthintela ukuqhekeka kwenxalenye.
Ukukhethwa kweNsimbi yoMgquba: Kwimingxuma kunye neentloko, kukhethwe intsimbi engagqwaliyo esele iqinisiwe (umz., iStavax ESR). Inika ukupholishwa okugqwesileyo ukuze igqitywe kakuhle, ikwazi ukumelana nokuguguleka ixesha elide xa ithelekiswa neeplastiki eziqinisiweyo, kunye nokumelana nokugqwala okuhle.
Uyilo lweeNkqubo ezibalulekileyo:
Inkqubo Yokupholisa: Uyilo lwetshaneli yokupholisa oluhambelanayo lwenziwe ngomatshini nge-laser sintering, kulandelwa imilo enzima yenxalenye. Oku kubonelela ngokupholisa okukhawulezayo nokufana ngakumbi kuneendlela zemveli zokubhola, kunciphisa ixesha lokujikeleza ngaphezulu kwe-15% kunye nokuphucula ukuhambelana kwenxalenye.
Inkqubo yeRunner & Gate: Kusetyenziswe inkqubo yerunner eshushu eneegeyithi zevalvu ezilawulwa ngokwahlukeneyo. Oku kususa inkunkuma yerunner ebandayo, kuvumela ukugcwaliswa okulandelelanayo ukuze kulungiselelwe ukupakisha, kwaye kuvumela ukukhuhla ngokuzenzekelayo, nto leyo ibalulekileyo ekuphatheni amazinyo egiya abuthathaka.
Inkqubo Yokukhupha Inkunkuma: Indibaniselwano yeephini zokukhupha inkunkuma ezichanekileyo, ii-ejectors zemikhono, kunye ne-air-assisted ejection yenzelwe ukuqinisekisa ukuba iindawo ezintsonkothileyo nezitsalwe nzulu ziyakhululwa kwi-mold ngaphandle kokuphazamiseka okanye ukonakala.
Ukoyisa Imingeni Yokuvelisa
Indlela eya kwimveliso engenasiphako yayizele yimiqobo yobugcisa:
Umngeni 1: Ukugcina iiMicro-Tolerances. Iiprofayili zegiya kunye neejenali zeebheringi zazifuna ukunyamezelana ngaphakathi kwe-±0.02mm. Nakuphi na ukuphambuka kungakhokelela kwingxolo, ukuvuza, okanye ukusebenza okunciphileyo. I-Ansix Tech ijongane noku ngokusebenzisa i-CNC machining echanekileyo kakhulu yesikhunta, kulandele ukupolisha ngononophelo kunye nokuqinisekiswa kwe-CMM (Coordinate Measuring Machine) kwi-process.
Umngeni 2: Ukulawula iWarpage. Ukudibana kwezinto ezizaliswe yiglasi kunye nobukhulu bodonga obungalinganiyo kwabangela umngcipheko omkhulu wewarpage. Isisombululo yayilicebo elibini: ukwenza ngcono uyilo lwesango kunye nokupholisa ngokusebenzisa ukulinganisa, kunye nokuphuhlisa inkqubo echanekileyo yokulungisa emva kokubumba ukuze kuncitshiswe uxinzelelo lwangaphakathi.
Umngeni 3: Ukuguguleka okuvela kwiPlastiki eziQinisekisiweyo. Iifayibha zeglasi kunye nekhabhoni ezikwiiplastiki ziyarhabaxa kakhulu. Ukuze kufezekiswe ubomi bokuguguleka obungaphezulu kwesigidi seeshothi, iindawo ezibalulekileyo zokuguguleka ziphathwe ngeengubo eziphambili zePhysical Vapor Deposition (PVD), ezifana neTitanium Aluminium Nitride (TiAlN), nto leyo eyandisa kakhulu ubulukhuni bomphezulu kunye nokumelana nokuguguleka.
Inkqubo Yokubumba Ngenaliti: I-Symphony Yolawulo
Kwinqanaba lemveliso, ingqwalasela yatshintshelwa ekuphuculeni inkqubo ukuze isebenze kakuhle kwaye ilawule iindleko.
Ukuphucula Inkqubo: Besebenzisa indlela yoYilo lweeMvavanyo (DOE), iinjineli zilungise iiparameter ezine ezibalulekileyo: ubushushu bokunyibilika, isantya/uxinzelelo lwe-injection, uxinzelelo lokupakisha, kunye nexesha lokupholisa. Injongo yayikukufumana indawo entle evelisa iindawo ezigqibeleleyo ngokwemilinganiselo kwixesha elifutshane lomjikelo. Umzekelo, ukuphucula iprofayili yokupakisha kunciphisa umahluko wobunzima benxalenye ukuya ngaphantsi kwe-0.5%, okuthetha ngokuthe ngqo ukonga izinto.
Ukusebenza kakuhle kunye noLawulo lweendleko: Inkqubo edibeneyo ye-hot runner kunye ne-conformal cooling zinciphise ixesha lomjikelo ngama-20% xa kuthelekiswa novavanyo lokuqala. Ukongeza, ngokuphinda kugaywe kwaye kusetyenziswe kwakhona ii-sprues kunye nee-runners ngokunenkathalo (apho iipropati zezinto zivumelekileyo), i-Ansix Tech ifikelele kwinqanaba lokusetyenziswa kwezinto ezingaphezulu kwama-98%, nto leyo eyehlisa kakhulu iindleko zezinto eziluhlaza ngenxalenye nganye.
Ukusukela Umgangatho Ngokungagungqiyo
Umgangatho wenziwe ngendlela efanelekileyo kuwo onke amanyathelo. Indlela yokusebenza yemveliso ibandakanya:
Ukubeka iliso kwiNkqubo: Izinzwa zexesha langempela zijonga uxinzelelo lwe-cavity, ubushushu, kunye nesantya sokujova. Nakuphi na ukuphambuka ngaphandle kwemida yokulawula engqongqo kubangela i-alamu ezenzekelayo.
Uhlolo lwe-Optical oluzenzekelayo oluyi-100% (i-AOI): Yonke inxalenye evelisiweyo idlula kwi-AOI ukujonga iziphene ezibonakalayo, i-flash, kunye neefoto ezimfutshane.
Ulawulo lweNkqubo yeStatistical (SPC): Ubukhulu obubalulekileyo bulinganiswa ngokwesampulu, kwaye idatha idwetshwa kwiitshathi zolawulo ukuqinisekisa ukuba inkqubo ihlala izinzile kwaye inamandla (Cpk > 1.67).
Uvavanyo Lokusebenza: Ipesenti yeenxalenye ezivela kwibhetshi nganye zivavanywa ukuvuza kunye novavanyo lokuqhuma koxinzelelo kwilebhu ye-Ansix Tech, nto leyo ephinda imigangatho ye-NIDEC.
Ukupakishwa: Iinxalenye zicocwa kwindawo elawulwayo, zipakishwe kwizikhongozeli ezingashukumiyo, ezihlukanisiweyo ukuthintela umonakalo wokuhamba, kwaye ziphawulwe ngedatha epheleleyo yokulandelela (inombolo yelothi, umngxuma womngundo, isitampu sexesha).
Isithembiso Sokuhanjiswa Okukhawulezileyo: Ukusuka Kwi-odolo Ukuya Kwi-Dock
Imodeli edibeneyo ye-Ansix Tech "yokuma kunye" yayibalulekile ekuhlangabezaneni neemfuno eziqatha ze-NIDEC zexesha ukuya kwimarike. Yonke le nkqubo, ukusuka ekuqandisweni koyilo lokugqibela ukuya kwibhetshi yokuqala yemveliso elungele ukuthunyelwa, yacinezelwa yaba yirekhodi yeeveki ezili-14. Oku kufezekisiwe ngobunjineli bomsebenzi ohambelanayo: uyilo lwe-mold lwaqala ngelixa iziqinisekiso zokugqibela zezinto zazilindile; izinto ezisisiseko se-mold za-odolwa kwangaphambili kusetyenziswa iilayibrari ezisemgangathweni; kwaye ucwangciso lwemveliso yovavanyo lwenziwa ngaxeshanye nokwenziwa kwe-mold. Olu manyano lungenamthungo loyilo, ukwenza i-mold, kunye nocwangciso lwemveliso luyinzuzo ephambili yokhuphiswano.
I-Ansix Tech: Ukubonelela ngokuthembeka kunye nexabiso elibonakalayo
Le projekthi kunye ne-NIDEC bubungqina bamava anzulu e-Ansix Tech kushishino. Idlula nje ukwenza inxalenye yokuprinta. Ixabiso lenkampani lixhomekeke ekubeni ikwazi ukunciphisa kakhulu iindleko zecandelo lilonke kubathengi bayo ngokusebenzisa izinto ezintathu eziphambili:
Ukukhetha Izinto Ezikrelekrele: Ukukhokela abathengi kwizinto ezingabizi kakhulu ezihlangabezana nazo zonke iikhrayitheriya zokusebenza, ukuphepha ubunjineli obugqithisileyo.
Ubuchule bokuphucula iinkqubo: Ukunciphisa iindleko ngenxalenye nganye ngokusebenzisa amaxesha omjikelo akhawulezayo, isivuno esiphezulu, kunye nokunciphisa inkunkuma.
Uyilo lweNtsebenziswano yoKwenziwa kweMveliso: Ukucebisa utshintsho loyilo oluza kwenza kube lula ukubumba, ukuphucula umgangatho, kunye nokuphelisa imisebenzi yesibini.
"Ukusebenzisana ne-Ansix Tech kube yinguqu kule nkqubo yokumpompa," utshilo injineli ephezulu yokukhangela izinto kwi-NIDEC. "Ubuchule babo bobuchwephesha abuzange buqinisekise kuphela ukuba sifikelela kumanqanaba ethu omgangatho kunye nokusebenza kodwa kwanokugxila kwabo ekwenzeni ngcono iindleko kulo lonke ixesha lobomi bethu zisinike ukonga ebesingakulindelanga. Balulwandiso lokwenyani lweqela lethu lobunjineli."
Isiphelo: Ukuseta uphawu olutsha
Ukuhanjiswa ngempumelelo kwepompo yegiya yoxinzelelo oluphezulu lwe-NIDEC kunye nezixhobo zepompo ezizilungiselela ngokwazo zigxininisa umkhwa obalulekileyo kwimveliso ephucukileyo: ukudibana kwesayensi yezinto eziphathekayo, ukulinganisa kwedijithali, kunye nobunjineli obuchanekileyo. I-Ansix Tech ibonise ukuba ngeqabane elifanelekileyo, ukufuduka ukusuka kwisinyithi ukuya kwiplastiki esebenza kakhulu kwizicelo ezibalulekileyo akwenzeki nje kuphela kodwa kukwangcono nakwezorhwebo nangobuchwephesha.
Njengoko amashishini kwihlabathi liphela ezama ukwenza izinto zibe lula kwaye zihlale ixesha elide, amandla okuvelisa izinto zeplastiki ezikhaphukhaphu, ezinamandla nezintsonkothileyo aza kuba yinto ebalulekileyo. Ngeeprojekthi ezinje, i-Ansix Tech ayizalisi nje kuphela izinto ezibumbayo; inceda ekwakheni ikamva lobuchwepheshe bamandla olwelo, inxalenye enye eyenziwe ngokuchanekileyo ngexesha.
I-Ansix Tech Co Ltd
Ukuba unezicwangciso ezinxulumene nepompo yegiya yoxinzelelo oluphezulu yaseJapan ye-NIDEC, ipompo yokuzilungiselela ngokwayo emacala mabini, ungaqhagamshelana nathi nangaliphi na ixesha. Siza kuguqula izimvo zakho zibe yinyani, sikuvumele ufezekise amaphupha akho, kwaye ufumane iiodolo ezinkulu kwimarike. Ulwazi lwethu loqhagamshelwano luthi info@ansixtech.com. Okanye unxibelelane ne-CTO yethu, nge-imeyile: stephen@ansixtech.com
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